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Grizzly G0527 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © JUNE 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #509703624 PRINTED IN TAIWAN 18" WIDE BELT SANDER MODEL G0527 INSTRUCTION MANUAL[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    Table Of Contents SECTION 1: SAFETY ........................................................................................................................2 Safety Instructions For Power Tools ..........................................................................................2 Additional Safety For Wide Belt Sanders.........................[...]

  • Page 4

    -2- G0527 18" Wide Belt Sander Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer[...]

  • Page 5

    G0527 18" Wide Belt Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. [...]

  • Page 6

    -4- G0527 18" Wide Belt Sander Additional Safety For Wide Belt Sanders 1. INFEED/OUTFEED AREA: DO NOT stand in-line with the infeed or outfeed areas when feeding the workpiece. 2. WORKPIECE FEEDING: DO NOT jam the workpiece into the machine and never feed more than one workpiece at a time. 3. CLOTHING: DO NOT wear loose clothing while operatin[...]

  • Page 7

    G0527 18" Wide Belt Sander -5- We are proud to offer the Model G0527 18" Wide Belt Sander. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s commitment to custome[...]

  • Page 8

    -6- G0527 18" Wide Belt Sander The Model G0527 has three motors that are wired to operate on a 220V single-phase power source. They will draw the following loads: Sanding Drum Motor ............................30 Amps Conveyor Feed Motor ..........................3.8 Amps Elevation Motor ......................................3 Amps Use the fol[...]

  • Page 9

    G0527 18" Wide Belt Sander -7- Electrocution or a fire can result if the machine is not grounded correct- ly. Make sure all electri- cal circuits are ground- ed. DO NOT use the machine if it is not grounded. In the event of an electrical short, grounding pro- vides electric current a path of least resistance to reduce the risk of electrical sh[...]

  • Page 10

    -8- G0527 18" Wide Belt Sander External Features B A D C E G F Figure 2. Front view. A. Control Panel B. Table Height Handwheel C. Air Regulator/Water Collector D. Emergency Stop Bar E. Dust Port F. Amp (Load) Meter G. Digital Readout SECTION 4: MACHINE FEATURES[...]

  • Page 11

    G0527 18" Wide Belt Sander -9- 12 3 4 5 6 7 8 9 0 H. TABLE UP Key I. SANDING BELT START Button J. FEED BELT START Button K. Power Light L. EMERGENCY STOP Button M. FEED BELT STOP Button N. SANDING BELT STOP Button O. TABLE DOWN Key P. FEED BELT STOP Key Q. FEED BELT START Key R. SET (Enter) Key J Q K R M L N O I P H Figure 3. Control panel. Co[...]

  • Page 12

    -10- G0527 18" Wide Belt Sander A. Belt Tension Switch B. Lock Handle Bolt Figure 4. Inside the left access door. A B Access Doors[...]

  • Page 13

    G0527 18" Wide Belt Sander -11- C. Upper Roller D. Air Flow Adjustment Knob (Solenoid Expansion) E. Air Flow Adjustment Knob (Solenoid Contraction) F. Oscillation Solenoid G. Pressure Roller Adjustments H. Oscillation Electronic Eye Figure 5. Inside the right access door. C D E F G H[...]

  • Page 14

    -12- G0527 18" Wide Belt Sander G0527 Inventory The following parts shown in Figure 6 should be enclosed: • Sanding Unit (Not Pictured) • 4" Dust Hood • #100 Grit Sanding Belt • #150 Grit Sanding Belt • Tool Box —Phillips Head Screwdriver —Large Flat Screwdriver —Small Flat Screwdriver —8/10mm Open End Wrench —12/14mm [...]

  • Page 15

    G0527 18" Wide Belt Sander -13- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Flat Head Phillips Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flange Bolt Phillips Head Hex Bolt [...]

  • Page 16

    -14- G0527 18" Wide Belt Sander Site Considerations Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-[...]

  • Page 17

    G0527 18" Wide Belt Sander -15- Floor Mounting To mount the sander to the floor: The sander needs to be mounted in a level loca- tion where it can be easily serviced from all sides. Also, consider the largest workpiece you might need to sand before deciding on a final position. Mount the sander to wooden floors with 1 ⁄ 2 " lag bolts an[...]

  • Page 18

    -16- G0527 18" Wide Belt Sander To hook up the air line: 1. Connect the hose from your air compressor to the air inlet ( Figure 7 ) on the regulator. 2. Make sure the red handle on the regulator is in the open position (parallel with the air inlet). 3. Lift the black regulator knob ( Figure 7 ) and adjust it until the air pressure gauge reads [...]

  • Page 19

    G0527 18" Wide Belt Sander -17- To install the sanding belt: 1. Disconnect the sander from the power source! 2. De-activate the belt tension by using the belt tension switch ( Figure 9 ). Sanding Belt Figure 9. Roller tension switch . Figure 10. Components used when changing a sanding belt. 3. Remove the lock handle bolt ( Figure 10 ) by turni[...]

  • Page 20

    -18- G0527 18" Wide Belt Sander Pressure Rollers It is absolutely essential to keep the pres- sure rollers set below the level of the sand- ing roller. If the pressure rollers are even, or higher than the sanding roller, the wood could be propelled from the sander at a high rate of speed. This situation could cause serious personal injury. To [...]

  • Page 21

    G0527 18" Wide Belt Sander -19- Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and require no further adjustment. However, because of the many variables involved with shipping, we recommend that you read through Section 8: Service Adjustments on page 27 and verify that the adjustme[...]

  • Page 22

    -20- G0527 18" Wide Belt Sander Your safety is important! Please follow the warnings below during this entire section: Choosing Sandpaper The grit you choose will depend on the type of work, the species of wood and the stage of fin- ishing. Below is a chart that groups abrasives into different categories and shows which grits fall into each on[...]

  • Page 23

    G0527 18" Wide Belt Sander -21- Adjusting Feed Rate Table Movement The feed belt motor and gear assembly ( Figure 13 ) controls the speed of the feed belt. The Model G0527 features feed belt speeds of 16.4, 23, and 32.8 FPM. Figure 13. Table drive chain and sprockets. To change feed belt speed: 1. Disconnect the sander from the power source! 2[...]

  • Page 24

    -22- G0527 18" Wide Belt Sander The amperage meter is located above the control panel as shown in Figure 14. Use the meter to monitor the amperage load on the machine while performing sanding operations. Figure 14. Amperage meter. Normal Operating Load G0527, single-phase, 220V....................35 amps If the sanding operation draws current [...]

  • Page 25

    G0527 18" Wide Belt Sander -23- OFF ON Disconnect power to the machine when perform- ing maintenance, assem- bly or adjustments. Failure to do this may result in serious person- al injury. Wear safety glasses dur- ing the entire mainte- nance process. Failure to comply may result in serious personal injury. The following items should be checke[...]

  • Page 26

    -24- G0527 18" Wide Belt Sander Servicing Brakes Eventually the brake pads will wear out. Checking and replacing these is a simple project that can be done in the shop, with the exception of having the rotor resurfaced. To check the brake pads: 1. Disconnect the sander from the power source and remove air pressure com- pletely! 2. Remove the f[...]

  • Page 27

    G0527 18" Wide Belt Sander -25- The air filter on the Model G0527 is located on the main regulator ( Figure 16 ). Empty the filter trap as it becomes filled with moisture and dirt. The internal white filter should be replaced year- ly. Figure 16. Regulator filter trap. Push lower drain valve to empty it. Regulator Filter Trap Drain Valve Clean[...]

  • Page 28

    -26- G0527 18" Wide Belt Sander Maintenance Performed Approximate Hours Of Use Maintenance Log Date[...]

  • Page 29

    G0527 18" Wide Belt Sander -27- Calibration NOTICE The digital thickness gauge has been cali- brated at the factory and should require no further adjustment, however, we recom- mend verifying its accuracy. The first board fed through the sander will be used to test the accuracy of the digital thickness gauge. To calibrate the digital thickness[...]

  • Page 30

    -28- G0527 18" Wide Belt Sander Figure 17. Feed belt tension adjustment controls. Safety Guard Feed Belt Adjustment Bolt Feed Belt Tension Bolt DO NOT sand boards with the guard removed. Failure to follow this warning could result in serious personal injury. To adjust the feed belt tension: 1. Disconnect the sander from the power source! 2. Ra[...]

  • Page 31

    G0527 18" Wide Belt Sander -29- Belt Oscillation NOTICE The oscillation adjustments have been per- formed at the factory and should require no further attention. However, we recommend verifying the settings. Figure 19. Improper oscillation. Sanding Belt Limit Switches Sander Outline (Top View) When the oscillation is correctly adjusted, the sa[...]

  • Page 32

    -30- G0527 18" Wide Belt Sander NOTICE The table has been adjusted at the factory and should require no further attention. However, we recommend verifying that it is parallel with the sanding roller. NOTICE When adjusting the left front elevation screw, make the same adjustment to the left rear elevation screw. This ensures the height from the[...]

  • Page 33

    G0527 18" Wide Belt Sander -31- Pressure Rollers Figure 21. Roller tension switch. Figure 22. Pressure roller parts. 5. Disconnect the sander from the power source! 6. Loosen the roller lock nuts ( Figure 22 ) on the infeed pressure roller . Turn the adjustment bolts ( Figure 22 ) to lower the pressure roller until it just touches the board. N[...]

  • Page 34

    -32- G0527 18" Wide Belt Sander There are two V-belts on the Model G0527—one on the table lifting motor ( Figure 23 ) and one on the sanding drum motor ( Figure 24 ). NOTICE The V-belts have been properly adjusted at the factory and should require no further attention. If future adjustment is needed fol- low the instructions below. Figure 23[...]

  • Page 35

    G0527 18" Wide Belt Sander -33- A B C D E F G H E. Air Cylinder for Sanding Belt Oscillation F. Air Flow Adjustment Knobs G. Air Cylinder for Sanding Belt Tension H. Roller Tension Switch A. Compressor B. Pressure Regulator C. Solenoid D. Disc Brake Front View Of Sander (Not To Scale) Air Line Circuit[...]

  • Page 36

    -34- G0527 18" Wide Belt Sander Service Performed Approximate Hours Of Use Service Log Date[...]

  • Page 37

    G0527 18" Wide Belt Sander -35- This section contains the following subsections for the Model G0527: aftermarket accessories, data sheets, wiring diagrams, parts diagrams and list, troubleshooting, and warranty/return informa- tion. If you need parts or help in assembling your machine, or if you need operational information, call the service d[...]

  • Page 38

    -36- G0527 18" Wide Belt Sander Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ......................................................................................................Floor Model Overall Dimensions: Width .............................................[...]

  • Page 39

    G0527 18" Wide Belt Sander -37- 2 7A, 7B 6 8 9 10, 11, 12 13 3 Parts Diagrams & Lists 2 P05270002 LIMIT SWITCH TUBE 3 P05270003 TOOL BOX 6 P05270006 DOOR HANDLE 7 P05270007A SANDING BELT (#100 GRIT) 7 P05270007B SANDING BELT (#150 GRIT) 8 P99620008 PHILLIP'S SCREWDRIVER 9 P99620009 FLAT SCREWDRIVER 10 PWR810 8 x 10 WRENCH 11 PWR1214 1[...]

  • Page 40

    -38- G0527 18" Wide Belt Sander 1128 1129 1126 1127 1101 1125 1124 1132 1133 1122 1123 1311 1310 1307 1121 1130 1131 1104 1105 1109 1114 1115 1116 1118 1113 1110 1112 1111 1119 1104 1108 1122 1107 1106 1312 1312 1302-2 1302-1 1301 1303 1304 1305 1313 1308 1301-1 1306 1103 1102[...]

  • Page 41

    G0527 18" Wide Belt Sander -39- 1101 P05271101 MACHINE FRAME 1102 P05271102 MOTOR BASE 1103 P05271103 MOTOR BASE HINGE 1104 PN06 HEX NUT 1 ⁄ 2 -12 1105 P05271105 ADJUSTMENT ROD 1106 PLW07 LOCK WASHER 1 ⁄ 2 1107 PB24 HEX BOLT 3 ⁄ 8 -16 X 1 1 ⁄ 4" 1108 PW01 FLAT WASHER 1 ⁄ 2 " 1109 P05271109 MOTOR 5 HP 1109-1 P05271109-1 FAN [...]

  • Page 42

    -40- G0527 18" Wide Belt Sander 2101 2103 2104 2102 2202 2203 2109 2110 2201 2206 2204 2108 2410 2409 2407 2406 2401 2406 2405 2404 2402 2328 2327 2325 2331 2327 2326 2316 2315 2321 2340 2306 2307 2310 2311 2319 2318 2312 2313 2309 2308 2307 2301 2303 2304 2305 2339 2303 2302 2334 2338 2336 2324 2335 2337 2106 2105 2107 2333 2332 2323 2324 232[...]

  • Page 43

    G0527 18" Wide Belt Sander -41- 2101 P052762101 ELEVATION SCREW 2102 PB03 HEX BOLT 5 ⁄ 16 -18 x 1" 2103 PW07 FLAT WASHER 5 ⁄ 16 " 2104 PLW01 LOCK WASHER 5 ⁄ 16 " 2105 PLW04 LOCK WASHER 3 ⁄ 8 " 2106 PB21 HEX BOLT 3 ⁄ 8 -16 x 3 ⁄ 4 " 2107 P052762107 ELEVATION SLIDE 2108 P052762108 DUST GUARD BELLOW 2109 PB07 [...]

  • Page 44

    -42- G0527 18" Wide Belt Sander 3102 3101 3140 3205 3207 3208 3117 3116 3115 3114 3113 3112 3107 3119 3103 3110 3111 3110 3114 3130 3128 3108 3125 3104 3105 3106 3120 3118 3124 3123 3132 3135 3136 3138 3137 3204 3203 3144 3142 3143 3133 3202 3201 3141 3121 3206 3131[...]

  • Page 45

    G0527 18" Wide Belt Sander -43- 3101 P05273101 CONVEYOR TABLE 3102 P05273102 CONVEYOR BELT 3103 P05273103 GEARBOX FIX PLATE 3104 PW10M FLAT WASHER 14MM 3105 PLW08M LOCK WASHER 14MM 3106 PB100M HEX BOLT M14-2 x 30 3107 P05273107 OUTFEED ROLLER 3108 PUCF205 BEARING UCF205 3110 PLW04 LOCK WASHER 3 ⁄ 8 " 3111 PB18 HEX BOLT 3 ⁄ 8 -16 x 1&q[...]

  • Page 46

    -44- G0527 18" Wide Belt Sander 4107 4302 4103 4301 4304 4204 4203 4204 4109 4108 4303 4205 4202 4201 4203 4103 P05274103 SPRING 4107 PN08 HEX NUT 3 ⁄ 8 "-16 4108 PB07 HEX BOLT 5 ⁄ 16 -18 x 3 ⁄ 4 " 4109 PLW01 LOCK WASHER 5 ⁄ 16 " 4201 P05274201 PISTON ROLLER SHAFT 4202 P05274202 PISTON ROLLER 4203 P6001 BALL BEARING 6001[...]

  • Page 47

    G0527 18" Wide Belt Sander -45- 5406 5108 5405 5107 5403 5115 5104 5203 5111 5110 5401 5205 5206 5114 5112 5410 5409 5407 5408 5402 5411 5104 P05275104 BALL BEARING UCC206 5107 PK11 KEY 5 ⁄ 16 X 5 ⁄ 16 x 1 3 ⁄ 16 " 5108 PLW01 LOCK WASHER 5 ⁄ 16 " 5110 PLW07 LOCK WASHER 1 ⁄ 2 " 5111 PB40 HEX BOLT 1 ⁄ 2 -12 x 1 1 ⁄ 4[...]

  • Page 48

    -46- G0527 18" Wide Belt Sander 6205 6204 6207 6206 6213 6106 6211 6209 6110 6122 6210 6212 6106 6213 6108 6109 6109 6108 6205 6204 6207 6206 6203 6124 6105 6202 6201 6113 6111 6110 6112 6105 6124 6104 6107 6106 6116 6115 6124 6123 6120 6119 6118 6125 6121 6117 6116 6115 6208 6208 6127 G0527-6000 6212 6105 6101[...]

  • Page 49

    G0527 18" Wide Belt Sander -47- 6101 P05276101 SQUARE FRAME 6104 P05276104 SQUARE FRAME SEAL (LEFT) 6105 PB193 HEX BOLT 1 ⁄ 4 -20 x 1 ⁄ 2 " 6106 PLW04 LOCK WASHER 3 ⁄ 8 " 6107 PB18 HEX BOLT 3 ⁄ 8 -16 x 1" 6108 PLW07 LOCK WASHER 1 ⁄ 2 " 6109 PB53 HEX BOLT 1 ⁄ 2 -12 x 1" 6110 PLW01 LOCK WASHER 5 ⁄ 16 "[...]

  • Page 50

    -48- G0527 18" Wide Belt Sander 7101 P05277101 UPPER FRAME COVER 7102 P05277102 DUST HOOD 4" 7103 PS24M PHLP HD SCR M6-1 x 10 7104 P05277104 LEFT DOOR, UPPER FRAME 7105 P05277105 RIGHT DOOR, UPPER FRAME 7106 P05277106 DOOR LOCK 7107 PB03 HEX BOLT 5 ⁄ 16 -18 x 1" 7108 PW07 FLAT WASHER 5 ⁄ 16 " 7109 P05277109 RIGHT DOOR, LOWER[...]

  • Page 51

    G0527 18" Wide Belt Sander -49- 8126 8107 8133 8108 8131 8129-2 8129-1 8128-1 8128-2 8130 8132 8111 8112 8114 8115 8115-1 8135 8136 8113 8118 8109 8117 8116 8106 8105 8104 8101 8103 8102 8119 8120 8121 8125 8124 8123 8125 8122 8123[...]

  • Page 52

    -50- G0527 18" Wide Belt Sander 8101 P05278101 ELECTRICAL CONTROL BOX 8102 P05278102 HINGE 8103 P05278103 CONTROL BOX OF DOOR 8104 P05278104 BASE PLATE 8105 PN05 HEX NUT 1 ⁄ 4 -20 8106 PLW02 LOCK WASHER 1 ⁄ 4 " 8107 P05278107 CONTROL PANEL 8108 PS07M PHLP HD SCR M4-.7 x 8 8109 P05278109 CURRENT DEVICE 8111 P05278111 CONTACTOR LC1D386M[...]

  • Page 53

    G0527 18" Wide Belt Sander -51- 9127 9105 9102 9101 9103 9108 9110 9112 9111 9111 9122 9123 9124 9120 9117 9117 9132 9131 9125 9133 9133 9129 9104 9128 9114 9113 9126 9125 9109 9109 9106 9107 IN[...]

  • Page 54

    -52- G0527 18" Wide Belt Sander 9101 P05279101 FILTER CUP 1 ⁄ 4 " 9102 P05279102 PRESSURE REGULATOR 1 ⁄ 4 " 9103 P05279103 BRONZE CONN. 1 ⁄ 4 "T x 5 ⁄ 16 "N 9104 P05279104 FLEXIBLE HOSE 8MM 9105 P05279105 AIR SWITCH 1 ⁄ 4 " 9106 P05279106 ELBOW 1 ⁄ 4 "T x 5 ⁄ 16 "N 9107 PS22 PHLP HD SCR 10-24 x [...]

  • Page 55

    G0527 18" Wide Belt Sander -53- Machine Troubleshooting SYMPTOM Sanding belt does not ten- sion correctly; rollers slip under belt. Sanding belt runs off to one side, stopping the sander. Sanding belt will not start. Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fu[...]

  • Page 56

    -54- G0527 18" Wide Belt Sander Sanding Troubleshooting SYMPTOM Lines across width of work- piece. Glossy spots or streaks on workpiece. Sanding belt clogs quickly. Poor, non-aggressive sand- ing results. Machine is loud, overheats or bogs down in the cut. Edges of wood are rounded. Uneven thickness from left to right of board. Workpiece slips[...]

  • Page 57

    [...]

  • Page 58

    [...]

  • Page 59

    G0527 18" Wide Belt Sander -57- Notes[...]

  • Page 60

    -58- G0527 18" Wide Belt Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole [...]

  • Page 61

    CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw [...]

  • Page 62

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 63

    [...]

  • Page 64

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