English dropdown-ico

Grizzly G1199 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Grizzly G1199, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Grizzly G1199 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Grizzly G1199. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Grizzly G1199 should contain:
- informations concerning technical data of Grizzly G1199
- name of the manufacturer and a year of construction of the Grizzly G1199 item
- rules of operation, control and maintenance of the Grizzly G1199 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Grizzly G1199 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Grizzly G1199, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Grizzly service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Grizzly G1199.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Grizzly G1199 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    DRILL PRESS MODEL G1199/G1200 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC. REG. #3176563 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. REVISED JUNE, 1996 PRINTED IN USA DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS T[...]

  • Page 2

    -B- G1199/G1200 Drill Press WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bric[...]

  • Page 3

    Table Of Contents PAGE 1. INTRODUCTION ........................................................................................................2 SAFETY RULES FOR ALL TOOLS ........................................................................3 UNPACKING...............................................................................................[...]

  • Page 4

    -2- G1199/G1200 Drill Press Grizzly Imports, Inc. is proud to offer the Model G1199/G1200 Drill Press. This drill press is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used accord- ing to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable oper- ation. The Model G1199/G1[...]

  • Page 5

    G1199/G1200 Drill Press -3- 12. USE SAFETY GLASSES AND EAR PRO- TECTION. Also use a DUST MASK if the operation is dusty. 13. DO NOT OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 15[...]

  • Page 6

    G1199/G1200 Drill Press -4- Unpacking The Model G1199/G1200 Drill press is shipped from the manufacturer in a carefully packed car- ton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. Save the containers and all packing materials for possible inspection by the carrier [...]

  • Page 7

    G1199/G1200 Drill Press -5- Clean up The column and other unpainted parts of the Model G1199/G1200 are coated with a waxy oil that protects them from corrosion during ship- ment. Remove the protective coating with miner- al spirits and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. D[...]

  • Page 8

    -6- G1199/G1200 Drill Press Circuit Requirements The motor supplied with the G1199/G1200 is a 110V single-voltage motor, prewired for 110V. Under normal use, the motor draws approximate- ly 9 amps @ 110V. We recommend using a 15 amp circuit breaker or a 15 amp slow blow fuse for 110V operation. This should be satisfactory for normal use, while prev[...]

  • Page 9

    G1199/G1200 Drill Press -7- Beginning Assembly Most of the Drill Press has been pre-assembled at the factory. The few remaining pieces should go together quickly and easily. Assembly is straight forward and with just a few tools you can do the entire job quickly and easily. This manual is written for the G1199/G1200 model. The only difference betwe[...]

  • Page 10

    -8- G1199/G1200 Drill Press Figure 4. Figure 3. Worm pinion installed. Figure 5. 3. Insert the worm pinion inside the table brack- et and attach the crank handle by tightening the setscrew. Figure 3. 4. The rack has a section on each end with no teeth. The end with the larger blank section is the top. Place the rack in the slot in the table bracket[...]

  • Page 11

    G1199/G1200 Drill Press -9- Figure 6. Installing the table. 2. Turn the crank handle to be sure the worm pinion engages the teeth on the rack and moves the bracket up and down. Figure 7. CAUTION: Never use the drill press with either table lock loose. 1. Place the table into the hole in the table brack- et and secure with the handle. Figure 6. Tabl[...]

  • Page 12

    -10- G1199/G1200 Drill Press Drill Chuck Figure 9. Drill chuck assembly. The Drill Press chuck and arbor must be mount- ed in the drill press spindle. The arbor has a #6 Jacobs Taper on one end and a #2 Morse Taper on the other. The #6 Jacobs Taper fits into the drill chuck and the #2 Morse Taper fits in the drill press spindle. The arbor, drill ch[...]

  • Page 13

    G1199/G1200 Drill Press -11- Speed Change SECTION 3: ADJUSTMENTS Remember to disconnect the drill press from the power source before attempting any adjustments. 1. To change speed, loosen the two lock knobs, one on either side of the head. Figure 10. 2. Turn the cam lever so the motor pulley moves toward the center pulley. Figure 10. 3. Select the [...]

  • Page 14

    -12- G1199/G1200 Drill Press To stop the vertical travel of the drill bit at a desired depth, loosen the scale set knob located on the feed shaft assembly, rotate the handles to the desired depth and tighten the scale set knob. Figure 12. To hold a stationary depth, loosen the scale set knob and rotate the feed shaft to its lowest point. Then, rota[...]

  • Page 15

    G1199/G1200 Drill Press -13- Figure 15. Figure 14. 4. To tilt the table, loosen the pivot bolt and remove the locator pin ( Figure 15 ). This is done by tightening the nut until the pin is extracted from its hole. Tilt the table to the desired angle (up to 45°) and re-tighten the pivot bolt. Re-insert the locator pin when returning the table to ze[...]

  • Page 16

    -14- G1199/G1200 Drill Press Caution Always wear ANSI-approved safety glasses or goggles when operating equipment — particularly when test- ing new tools or machinery. Do not allow visitors into your workshop when testing or operating equipment. SECTION 4: OPERATIONS Safety Rules • The workpiece must be held securely in place using a drill pres[...]

  • Page 17

    G1199/G1200 Drill Press -15- Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there’s a problem. The drill press should run smoothly, with [...]

  • Page 18

    -16- G1199/G1200 Drill Press Drilling Metal When drilling metal, use clamps to hold the work- piece securely in place. The workpiece should never be held in place by bare hands. The cutting edge can catch in the material at any time, result- ing in serious injury. Any movement of the work- piece during the drilling operation may result in a rough o[...]

  • Page 19

    G1199/G1200 Drill Press -17- Figure 18. Mortise Attachment installed. Mortise Attachment The optional Grizzly G1083 Mortise Attachment was specifically designed to fit the G1199/G1200 Drill Presses. Refer to our current catalog for ordering information. Drilling Wood Twist bits, which are intended for metal, may also be used for boring holes in woo[...]

  • Page 20

    -18- G1199/G1200 Drill Press SECTION 5: MAINTENANCE Lubrication Belt Tension Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con- tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear- ings can be expected to last much longer. All bearings are standard[...]

  • Page 21

    G1199/G1200 Drill Press -19- The following pages contain parts diagram, parts list, general machine data, trouble shooting guide and Warranty/Return information for your Model G1199/G1200 Drill Press. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate region- al Ser[...]

  • Page 22

    1 2 3 5 4 22 12 20 15 14 13 16 21 17 18 6 19 7 8 9 11 10 46 48 37 43 45 44 42 41 38 29 100 30 31 24 23 82 26 33 26 78 77 74 76 75 35 34 36 79 81 80 99 90 92 91 93 99 69 70 65 68 66 67 66 68 86 89 88 87 54 55 51 49 53 64 63 62 57 56 59 58 71 72 73 61 25 48 47 84 83 28 27 85 95 96 98 32B 32A 39 52 -20- G1199/G1200 Drill Press[...]

  • Page 23

    G1199/G1200 Drill Press -21- 1 P1199001 BASE 2 P1199002 COLUMN HOLDER 4 P1199004 COLUMN 5 PB31M HEX BOLT M10-1.5 X 40 6 P1199006 BRACKET 7 P1199007 PINION GEAR 8 P1199008 GEAR SHAFT 9 P1199009 WORM PINION 10 P1199010 CRANK HANDLE 11 PSS01M SETSCREW M6-1.0 X 10 12 P1199012 TABLE BRACKET 13 P1199013 SPECIAL HEX BOLT 14 P1199014 LOCATOR PIN 15 PN05 HE[...]

  • Page 24

    -22- G1199/G1200 Drill Press MACHINE DATA GRIZZLY MODEL G1199 & G1200 DRILL PRESS Design Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bench Model/Floor Model Overall Dimensions Table Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12" Rou[...]

  • Page 25

    G1199/G1200 Drill Press -23- TROUBLESHOOTING WARNING: For your own safety, turn the switch off and disconnect power source before troubleshooting. Trouble Probable Cause Remedy Noisy operation 1. Incorrect belt tension 1. Adjust tension 2. Dry spindle 2. Lubricate spindle See lubrication section 3. Loose spindle pulley or motor pulley 3. Tighten se[...]

  • Page 26

    -24- G1199/G1200 Drill Press Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written w[...]

  • Page 27

    G1199/G1200 Drill Press -25- Recommended RPM Drill Cast Diameter Iron Steel Aluminum Wood 1 ⁄ 8 " 1900 2620 2620 2620 3 ⁄ 16 " 1550 1620 2620 2620 1 ⁄ 4 " 990 1350 1550 2620 5 ⁄ 16 " 650 990 1550 1550 3 ⁄ 8 " 600 990 990 1550 7 ⁄ 16 " 510 650 990 990 1 ⁄ 2 " 510 650 650 990 9 ⁄ 16 " 390 600 65[...]

  • Page 28

    D C B A 4 3 2 1 4 3 2 1 RPM :250 BELT: A-1, 4-4 1 D C B A 4 3 2 1 4 3 2 1 RPM : 510 BELT: B-2, 3-3 4 D C B A 4 3 2 1 4 3 2 1 RPM : 990 BELT:D-4, 3-3 7 D C B A 4 3 2 1 4 3 2 1 RPM : 1900 BELT: D-4, 2-2 10 D C B A 4 3 2 1 4 3 2 1 RPM :340 BELT: A-1,3-3 2 D C B A 4 3 2 1 4 3 2 1 RPM : 600 BELT: C-3, 4-4 5 D C B A 4 3 2 1 4 3 2 1 RPM : 1550 BELT: C-3, [...]

  • Page 29

    G1199/G1200 Drill Press -27- NOTES:[...]