Grizzly G0705 manual

            WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPR[...]

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

T able of Con t en ts INTRODUCTION ............................................... 2      ?[...]

          IN TRODUCT I ON Mach ine D esc r ip ti on We stand behind our machines. If you have any service questions, parts requests or general ques- tions about the machine, please call or write us at the location listed below. Grizzly Industrial, Inc[...]

      Figure 1.     Id e ntification A.   B.    C.   D. [...]

          The information contained herein is deemed accurate as of 12/20/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE[...]

      The information contained herein is deemed accurate as of 12/20/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 O[...]

        The information contained herein is deemed accurate as of 12/20/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 3[...]

      Saf ety In str uctio ns fo r Mach inery F or Y ou r Own Safe t y , Rea d Instr ucti on Man ua l Bef ore Operati ng th is Mac hi ne The purpose of safety s ymbols is to at tract y our at tention t o possible haz ardous conditions. T his manual us[...]

      DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unint[...]

      A ddi ti ona l Safety fo r Mil l / Dri l ls UNDERSTANDING CONTROLS.         ?[...]

            SE CTIO N 2 : PO WE R SU P P L Y Availability Before installing the machine, consid er the av ail- ability and proximity of the required power supply circuit. If an existing circuit d oes not meet the requirements for this machine, a ne[...]

       Improper connec tion of the equipment-grounding wire c an result in a risk of elec tric shock. The wire with green insulation (with or without yello w stripes ) is the equipment-grounding wire . If repair or replacement of the power cord or [...]

           1 1 0 V Con v ers io n                  ?[...]

       4.              [...]

           Hot Hot Ground 6-20 Plug 220 VAC Ground Neutral Hot Ground L5-30 Plug (As Recommended) PE V2 V1 U2 U1 U2 V1 V2 Z1 W1 Z2 W2 U1 U2 V1 V2 Z1 W1 Z2 W2 U1 To Electrical Box Start Capacitor 150 MFD 250 VAC Run Capacitor 20 MFD 450 VAC 110V Ter[...]

       Wear safet y glas ses dur- ing the entire setup pro - cess ! Th is m a ch in e p r e se nt s se r io us inj ur y ha z a r d s to untraine d users. Re ad through this e ntire m anu- al to become familiar with the controls and op era - tions b[...]

        In v ent or y               ?[...]

      The unpainted surfaces of you r machine are coated with a heav y-dut y rust pre ven tative that pre vents corrosion during shipment and storage. This r ust prev entativ e has been your machine' s close ally and guardian sin ce it lef t t[...]

          Site C onside rations Weight Load Ref er to the Machine Data S he et for the weight of y our machine. Make sur e that the su r face upon which the machine is placed will bear the weight of the machine, additional equipment that may be ins[...]

       Mou nti ng Opt io ns         ?[...]

           Figure  16     Using Machine Mounts      F igure 1 6  [...]

       Ass e mb ly                ?[...]

           Leveling                 ?[...]

      Before star ting the machine , make su re you hav e p er formed the pre ceding assembly and adjustment instruc tions, and you hav e read through the r est of th e manual and are familiar with the various functions and safet y featur es on thi[...]

         Bre ak- In           ?[...]

       SE CTIO N 4 : OP ERA TIONS Damage to your ey es a nd lungs could r esult from using this machine without prope r pro - tective gea r . Alway s wear s afet y glasses and a respirator wh en op erating this m achine. NO T ICE If you hav e never[...]

       Ba si c Con trol s          [...]

        Longitudinal T rav el H andwhe els :            Cross T ravel H andwhe el : ?[...]

         Failure to follow cutting speed guidelines when setting spindle speed may threaten operator and bystander safety with ejected parts or broken tools, and will put undue strain on moving parts, shorten tool life, and create poor workpiece re[...]

       Spindle Pulley Idler Pulley Motor Pulley 2 3 4 5 6 8 1 7 Speed Ch an ges               ?[...]

          Ca lc ula ti ng Spi ndle Sp eed fo r Dri l l in g Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500[...]

        Spi ndle H eig ht 2.           ?[...]

                      ?[...]

      4.    Page 32          [...]

        D ept h Stop Heads t oc k P osi tio n    ?[...]

      T able T ra v el                       ?[...]

      SE CTIO N 5 : A CC E SS ORIE S  H26 8 9 — R - 8 Quick C hange C ollet Set           [...]

        G2 8 61— Fac e Mill G40 51 — Carbide I nser t for Face Mill                ?[...]

        SE CTIO N 6 : MA INTE NA NCE Alwa ys disconnect power to t h e ma c hin e b e for e per forming m aintenance. Failure to do this may result in serious person - a l i n j u r y.     ?[...]

      Points requiring periodic lubrication are: A.  Column.                ?[...]

                  Figure 57    ?[...]

                 [...]

                         ?[...]

               ?[...]

        6.       Figure 60.      To adjust the Y-axis leadscrew: [...]

                 [...]

         Hot Hot Ground 6-20 Plug 220 VAC Ground Neutral Hot Ground L5-30 Plug (As Recommended) PE V2 V1 U2 U1 U2 V1 V2 Z1 W1 Z2 W2 U1 U2 V1 V2 Z1 W1 Z2 W2 U1 To Electrical Box Start Capacitor 150 MFD 250 VAC Run Capacitor 20 MFD 450 VAC 110V Termi[...]

        L 1 L L L L L L L L 4 3 7 7 6 6 4 4 3 2 2 4 4 8 8 4 4 7 5 5 5 5 N N N N N N N N N PE V2 V1 U2 U1 V2 V2 V1 V1 2T1 14NO CONTACTOR SIEMENS KM1 CONTACTOR SIEMENS KM2 22NC 32NC 44NO 13NO 21NC 31NC 43NO 6T3 A2 A1 A1 4T2 1L1 5L3 3L2 2T1 14NO 22NC [...]

       Heads t oc k P ar ts Brea k do wn 1 2 3 4 5 6 7 7-1 7-2 7-3 7-2 7-4 8 9 10 11 11-1 11-1 11-2 11-3 11-4 11-7 11-6 11-5 12 13 14 15 16 17 18 19 20 21 22 23 23-1 23-2 23-3 23-4 23-5 23-3 24 25 26 27 28 29 31 32 33 35 37 39 40 41 42 43 44 45 46 [...]

       REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0705001 HEAD CASTING 20 P0705020 PINION SHAFT 2 P0705002 DRAWBAR 21 PFH08 FLAT HD SCR 10-24 X 1/2 3 P0705003 SPINDLE LOCK NUT 22 PK25M KEY 7 X 7 X 20 4 P0705004 SPINDLE PULLEY 23 P0705023 DOWN[...]

        Heads t oc k P ar ts L is t ( con tin ued ) REF PART # DESCRIPTION REF PART # DESCRIPTION 48 PCAP05 CAP SCREW 1/4-20 X 3/4 80 P0705080 PULLEY IDLER PLATE 49 P0705049 ELEVATION CRANK 81 PN04 HEX NUT 5/8-11 51 P0705051 CLAMP HANDLE 82 PW07 FL[...]

       Ba se P ar ts Break do wn 201 202 203 204 205 205 205 205 205 206 206 207 207 207 209 210 211 212 212 212 213 216 217 217 218 218 219 219 220 221 222 223 224 225 226 226 227 227 228 228 229 230 231 232 233 234 246 235 236 237 238 240 241 242[...]

        Ba se P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0705201 TABLE 226 PB09 HEX BOLT 5/16-18 X 1/2 202 P0705202 T-NUT 1/4-20 227 P0705227 GIB SCREW 203 P0705203 TABLE STOP 228 P0705228 LOCK HANDLE SPACER 204 PCAP04 CAP SCR[...]

      2T1 14NO CONTACTOR SIEMENS KM1 220V CONTACTOR SIEMENS KM2 220V 22NC 32NC 44NO 13NO 21NC 31NC 43NO 6T3 A2 A1 A1 4T2 1L1 5L3 3L2 2T1 14NO 22NC 32NC 44NO 4 3 X1 X2 REVERSE BUTTON POWER INDICATOR LAMP 220V X1 X2 POWER INDICATOR LAMP 110V STOP BUT[...]

     409 401 402 403 404 405 405 406 407 408 Labels B reak do wn a nd L ist Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the mach[...]

CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # __[...]

T APE ALONG EDG ES- - PLEASE DO N OT ST APLE FOLD ALONG D OTTED LINE FOLD ALONG D OTTED LINE GRI Z ZL Y I ND USTR IAL , I NC. P .O. BOX 20 6 9 BEL LINGHAM, W A 9 8227 -206 9 Pla c e Stamp Here N a m e_______________________________ S t r e e t_______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog t[...]

W AR RANT Y AND R ETU RNS Grizzly Industrial , Inc. wa rrants ev er y produ ct it sells for a perio d of 1 year to the original purchaser from the date of purchase. This warran t y does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of main tenance. This is Grizzly’s sole w[...]

B uy Dir ect and S ave with Gr izzl y ® – Tr usted, Pr oven and a Gr eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials![...]