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Grizzly G4009 manual

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Table of contents for the manual

  • Page 1

    DRILL PRESS MODEL G4008/G4009 INSTRUCTION MANUAL COPYRIGHT © 1996 BY GRIZZLY IMPORTS, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. APRIL, 1997 PRINTED IN USA DISCONTINUED MACHINE MANUAL DISCLAIMER T T H H E E I I N N F F O O R R M M A A T T I I O O N N I I N N [...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    G4008/G4009 Drill Press -1- Table Of Contents PAGE 1. SAFETY ....................................................................................................................2 SAFETY RULES FOR ALL TOOLS ....................................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR DRILL PRESSES ......................3 2[...]

  • Page 4

    -2- G4008/G4009 Drill Press WARNING: For Your Own Safety Read Instruction Manual Before Operating Drill Press Safety Instructions For Power Tools These safety rules cannot cover every situation in a work shop. Consider your conditions when setting up or operating your drill press SECTION 1: SAFETY a) Always wear eye protection. b) Do not wear glove[...]

  • Page 5

    G4008/G4009 Drill Press -3- Additional Safety Instructions For Drill Presses 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommend- ed accessories. The use of improper acces- sories may cause risk of injury to persons. 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be care[...]

  • Page 6

    Figure 1. Grounded Outlet Box Current Carrying Prongs Grounding Blade Is Longest Of the Three Blades Under no circumstances should the grounding pin from any three-pronged plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Check with a qualified electrician or one of our service personnel if[...]

  • Page 7

    G4008/G4009 Drill Press -5- Grizzly Imports, Inc. is proud to offer the Model G4008/G4009 Drill Press. This drill press is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used accord- ing to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable oper- ation. The Model G4008/G4[...]

  • Page 8

    -6- G4008/G4009 Drill Press Unpacking The Model G4008/G4009 Drill press is shipped from the manufacturer in a carefully packed car- ton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. Save the containers and all packing materials for possible inspection by the carrier [...]

  • Page 9

    G4008/G4009 Drill Press -7- Clean up The column and other unpainted parts of the Model G4008/G4009 are coated with a waxy oil that protects them from corrosion during ship- ment. Remove the protective coating with miner- al spirits and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. D[...]

  • Page 10

    -8- G4008/G4009 Drill Press Beginning Assembly Most of the Drill Press has been pre-assembled at the factory. The few remaining pieces should go together quickly and easily. This manual is written for both the G4008 and G4009. The only difference between the two regarding assembly is the length of the column. CAUTION: All die-cut metal parts have a[...]

  • Page 11

    G4008/G4009 Drill Press -9- Figure 4. Headstock/Column 1. Place the Headstock assembly onto the top of the column and lower it until it is seated on the column as far as it will go. CAUTION: The head assembly is quite heavy; get assistance when lifting. 2. Rotate the headstock until it lines up with the base. 3. Secure the headstock to the column b[...]

  • Page 12

    -10- G4008/G4009 Drill Press Figure 8. Figure 6. Figure 9. 1. Place the crank handle onto the raise/lower shaft and tighten down. Figure 6. 5. Thread the column lock handle into the col- umn bracket. Leave the lock handle loose for now. Figure 9. Working Table Figure 7. 2. Insert the M16-2.0 x 40 cap screw through the hole located on the bottom/rea[...]

  • Page 13

    G4008/G4009 Drill Press -11- Figure 10. 1. Remove the motor mount bolts from the motor mount. 2. You will need help for this step: Attach the motor to the motor mount using the hardware removed in Step 1. Lightly tighten down the bolts. 3. Slide the motor pulley onto the motor shaft lining up the setscrew with the flat spot on the motor shaft. Tigh[...]

  • Page 14

    -12- G4008/G4009 Drill Press Drill Chuck Figure 12. To mount the drill chuck on the drill press: 1. Thoroughly clean all of the oil from both ends of the arbor, inside the drill chuck and the drill press spindle. 2. The short taper on the end of the drill chuck arbor is called a ‘Jacobs Taper’. In this case, a ‘Jacobs Taper #3’. Slide the s[...]

  • Page 15

    G4008/G4009 Drill Press -13- To stop the vertical travel of the drill bit at a desired depth, loosen the scale set knob located on the feed shaft assembly, rotate the collar to the desired depth and tighten the scale set knob. Figure 14. To hold a stationary depth, loosen the scale set knob and rotate the feed shaft to the desired depth. Then, rota[...]

  • Page 16

    -14- G4008/G4009 Drill Press Table Adjustments 1. To adjust the table up or down, loosen the col- umn lock handle and turn the crank handle to the desired height. Tighten the column lock handle. Figure 15. 2. To swing the table, loosen the column lock handle and swing the table to the desired position. Tighten the column lock handle. For long workp[...]

  • Page 17

    G4008/G4009 Drill Press -15- 1. Adjust the stationary depth to three inches (see depth setting instructions). 2. Rotate the spindle manually and line up the internal spindle slot with the slot on the side of the quill. The end of the drill chuck (the tang) should be visible through the slot at this point. 3. Insert the wedge shifter through the slo[...]

  • Page 18

    -16- G4008/G4009 Drill Press Drill Changes To insert or change a bit, care must be taken to secure the bit firmly in place. When changing bits, proceed as follows: 1. Disconnect the machine from the power source. 2. Open the chuck wide enough to accept the bit. 3. Install the bit so the chuck jaws will grab the major portion of the bit shank. Do no[...]

  • Page 19

    G4008/G4009 Drill Press -17- Drilling Metal When drilling metal, use clamps to hold the work- piece securely in place. The workpiece should never be held in place by bare hands. The cutting edge can catch in the material at any time, result- ing in serious injury. Any movement of the work- piece during the drilling operation may result in a rough o[...]

  • Page 20

    -18- G4008/G4009 Drill Press Figure 19. Mortise Attachment The optional Grizzly G1083 Mortise Attachment was specifically designed to fit the G4008/G4009 Drill Press. Refer to our current catalog for order- ing information. Drilling Wood Twist bits, which are intended for metal, may also be used for boring holes in wood. Machine spur bits are gener[...]

  • Page 21

    G4008/G4009 Drill Press -19- SECTION 7: MAINTENANCE Lubrication Belt Tension Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con- tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear- ings can be expected to last much longer. All bearings are standard[...]

  • Page 22

    -20- G4008/G4009 Drill Press SECTION 8: CLOSURE The following pages contain parts diagram, parts list, general machine data, troubleshooting guide and Warranty/Return information for your Model G4008/G4009 Drill Press. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service [...]

  • Page 23

    G4008/G4009 Drill Press -21- GENERAL MACHINE DATA Design Type ....................................................................................................Bench Model/Floor Model Overall Dimensions: Table Size ..................................................................................................................... ...............[...]

  • Page 24

    -22- G4008/G4009 Drill Press 1 2 3 5 4 22 12 20 15 14 13 16 21 17 18 6 19 7 8 9 11 10 46 48 37 43 45 44 42 41 38 29 100 30 31 24 23 82 26 33 26 78 77 74 76 75 35 34 36 79 81 80 99 90 92 91 93 99 69 70 65 68 66 67 66 68 86 89 88 87 54 55 51 49 53 64 63 62 57 56 59 58 71 72 73 61 25 48 47 85 95 96 98 32B 32A 39 52[...]

  • Page 25

    G4008/G4009 Drill Press -23- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P4008001 BASE 2 P4008002 COLUMN HOLDER 3 P4008003 SET SCREW 4 P4008004 COLUMN 5 PB31M HEX BOLT 6 P4008006 BRACKET 7 P4008007 PINION GEAR 8 P4008008 GEAR SHAFT 9 P4008009 WORM PINION 10 P4008010 CRANK HANDLE 11 P4008011 HEX BOLT 12 P4008012 TABLE BRACKET 13 P4008013 HEX BOL[...]

  • Page 26

    -24- G4008/G4009 Drill Press Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written w[...]