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Table of contents for the manual
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Page 1
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #EW7626 PRINTED IN CHINA MODEL H7790/H7791 Laminate Trim Router OWNER'S MANUAL[...]
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Page 2
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Page 3
T able of Cont ents INTRODUCTION ...............................................................................................................2 Foreword .....................................................................................................................2 Contact Information ........................................................[...]
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Page 4
Model H7790/H7791 Laminate Trim Router -2 - INTRODU CTION If you have any comments regarding this manual, please write to us at the following address: Grizzly Industrial, Inc. C/O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 Most importantly, we stand behind our tools. If you have any service questions or parts requests, please c[...]
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Page 5
Model H7790/H7791 Laminate Trim Router -3 - Cus tom er S er vic e # : (5 70) 546 - 96 63 • T o O rde r Ca ll: (8 0 0) 5 23 -477 7 • Fax #: (8 00 ) 4 38 -5 901 MA CHINE D A T A SHEET Laminate T r im Ro uter Models H77 90 and H7791 MODEL H7790 H7791 HP 5 ⁄ 8 1 ⁄ 2 NO LOAD SPEED 30,000 RPM 30,000 RPM COLLET SIZE 1 ⁄ 4 " 1 ⁄ 4 " M[...]
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Page 6
Model H7790/H7791 Laminate Trim Router -4 - Identificati on A. ON/ OFF Switch B. Collet C. Base Plate D. Height Adjustment Lock Knob E. Height Adjustment Knob F. Curved Trim Guide G. Straight Trim Guide H. Depth Scale Figure 1. Router component identification. A B C D E F H Model H7791 Model H7790 A B D C G[...]
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Page 7
Model H7790/H7791 Laminate Trim Router -5 - For Your Own Safety Read Instruction Manual Before Operating This Equipment Th e pu rpos e of sa fet y sy mbo ls is to at tr act your at ten tio n to pos sib le h az ard - ous c ondi tion s. Th is man ual us es a se rie s o f sym bol s a nd sig nal wo rds wh ich ar e i nte nde d to co nvey t he l evel of [...]
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Page 8
Model H7790/H7791 Laminate Trim Router -6 - 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PER - SONNEL TO OPERATE MACHIN - ERY. Make sure operation instruc- tions are safe and clearly under - stood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visi- tors a safe distance from the work area. 9. M AK E W OR K SH O P C HI L D PROOF. Use pa[...]
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Page 9
Model H7790/H7791 Laminate Trim Router -7 - 1. REA D THE E NT IRE M ANUAL : Th is man ual c onta ins p rope r ope rati ng ins tru cti ons for thi s ro uter . 2 . SAFE T Y EQUI PM ENT: Wear s afet y gla sse s, r esp irator, an d h eari ng pro - tec tio n wh en oper ating a route r . 3. P OW ER SO U RC E : U np l ug th e rou ter an d m ake sur e the [...]
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Page 10
Model H7790/H7791 Laminate Trim Router -8 - Thi s too l mus t have a g roun d pr ong in th e pl ug t o he lp ens ure that it is gro und ed. D O N OT re move g roun d pro ng fr om pl ug to fi t i nto a t wo - pro nge d outl et ! If the plu g w ill not fit t he ou tle t, h ave t he pr op er out le t ins tall ed by a qu alifi ed el ect rici an. Extens[...]
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Page 11
Model H7790/H7791 Laminate Trim Router -9 - SE C TION 2 : OP ERA TION S Remo vin g / Instal lin g Router Bit Thi s router i s supp lie d w ith a 1 ⁄ 4 " co llet for use wit h 1 ⁄ 4 " shan k r outer bit s. It will acce pt rou ter b its up to a 1 1 ⁄ 8 " di amete r . Carefu lly ins pec t rou ter bit s for cr acks , chi ps, or oth[...]
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Page 12
Model H7790/H7791 Laminate Trim Router -10 - A djust ing Bit De pth To adjust the bit depth: 1. UNPLUG THE ROUTER AND MAKE SURE THE SWITCH IS OFF ! 2. Loosen the lock knob shown in Figure 4 and adjust the base to approximately the desired height. Un plu g t he r out er a nd ma ke su re th e sw itch is OF F b efor e inse r ting or re moving bit , m [...]
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Page 13
Model H7790/H7791 Laminate Trim Router -11 - • Performing routing operations in mul- tiple passes produces smoother results with less chance of “chip out” and burn- ing of the workpiece. It also reduces the possibility of the router jerking out of your hands from trying to remove too much material in one pass. • Cutting end grain with the r[...]
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Page 14
Model H7790/H7791 Laminate Trim Router -12 - Straight Guide The st raig ht g uid e ca n be us ed f or tr im - min g, c ut ting dadoe s, st raig ht d ovetai ls, and for cut ti ng c irc les. On ly us e route r bit s wit h no g uide bear ing whe n us ing the str aig ht g uide. To use the straight guide tor trimming: 1. Slide the straight guide onto th[...]
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Page 15
Model H7790/H7791 Laminate Trim Router -13 - T o us e the st rai ght gui de for in ter ior cut s . 1. Set up the straight guide as explained for trimming, but adjust the guide to allow the router bit to follow an interior slot. Note: When cutting interior slots, the router will tend to wander toward the guide. Keep a constant pressure towards the w[...]
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Page 16
Model H7790/H7791 Laminate Trim Router -14 - T emplate Guide The tem plate gui de a llows t he r outer t o foll ow a tem plate or pat tern . Thi s se tup is nece ssar y when rou ting inter ior slot s wher e a bi t wit h a gu ide b eari ng wil l not fit . To install the template guide: 1. Remove the screws securing the bot- tom of the router base as[...]
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Page 17
Model H7790/H7791 Laminate Trim Router -15 - SE C TION 3 : A CC ESSO RIES Figure 14. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safet y Gl asse s ar e e ssen tial to ever y sho p. I f yo u[...]
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Page 18
Model H7790/H7791 Laminate Trim Router -16 - Figure 18. G1530 router pad. G1530—Router Pad Thi s na tural ru bber pad eli minat es h old - ing or cla mpin g wo rk w hile rou tin g or san ding . It ef fec tivel y g rips th e wor kp iece for safe non -sl ip rout ing. Thi n pad ca n b e eas ily roll ed up a nd store d wh en not i n use. Pad m easu r[...]
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Page 19
Model H7790/H7791 Laminate Trim Router -17 - A l wa ys d i s c o nn e c t powe r to t he ma chin e b e f o r e p e r f o r m i n g ma int en anc e. Fail ur e to do thi s m ay r esul t in s er io u s p e rs o na l inju ry. SE C TION 4 : MAI NTEN ANCE Router M ai ntenance Moto r br ushe s wil l bec ome load ed with car bon de pos its or wear out over[...]
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Page 20
Model H7790/H7791 Laminate Trim Router -18 - H779 0 Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PWRCRD110L POWER CORD 110V, W/PLUG 20 PFH19M FLAT HD SCR M4-.7 X 10 2 PH7790002 STRAIN RELIEF 21 PH7790021 ADJUSTING KNOB M6-1 X 20 4 PH7790004 BACK COVER 22 PH7790022 BLOCK 5 P627 BALL BEARING 627ZZ 23 PH7790023 TRIM GUIDE PLATE 6 PSS23M SET S[...]
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Page 21
Model H7790/H7791 Laminate Trim Router -19 - H7791 Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH7791001 POWER CABLE 21 PH7790021 ADJUSTING KNOB M6-1 X 20 2 PH7791002 CABLE JACKET 22 PH7790022 BLOCK 3 PH7791003 BACK COVER 23 PH7790023 TRIM GUIDE PLATE 4 PH7791004 CABLE CLAMP 24 PH7790024 SHOULDER SCREW M5-.8 X 11 5 PS56M PHLP HD SCR M4-.7[...]
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Page 22
Model H7790/H7791 Laminate Trim Router -20 - Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly?[...]
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Page 23
WARRANTY CARD Name _________________________________________________________________ Street _________________________________________________________________ City _______________________ State _________________________ Zip _________ Phone # ____________________ Email ________________________ Invoice # _____ Model # ____________________ Order # ____[...]
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Page 24
FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend: Place Stamp Here[...]