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Hoist Fitness CL-2412 manual

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Table of contents for the manual

  • Page 1

    Note: Both Serial Number and Model Number ar e R equir ed when Or dering P arts July 2000 O WNERS MANU AL RECORD SERIAL NUMBER HERE Customer Service Fa x (800) 548-5438 (619) 578-7676 (619) 578-9558 CL-2412 FITNESS SYSTEMS R HOIST[...]

  • Page 2

    CONTENTS AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 2412 Assembly Page 1 INSTRUCTIONS (Step 1) ............................................................. FRAME AS SEMBL Y (Step 2) ........................................................ P AR TS LISTING ............................................................................ HARDW ARE LI[...]

  • Page 3

    AS SEMBL Y INSTRUCTIONS INSTRUCTIONS Page - 2 2412 Assembly Standard Allen W rench Set (2.5mm, 3/32” - 5/16”) Crescent W rench Belt T ensioning W rench (Hoist T ool SM374) R ubber Mallet T ape Measure Step 1 TOOLS REQUIRED Before beginning assembly please tak e the time to read the instructions thoroughly . Please use the catalog in this manual[...]

  • Page 4

    FITNESS SYSTEMS R HOIST AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST Page - 3 2412 Assembly[...]

  • Page 5

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Page - 4 2412 Assembly Step 2 FITNESS SYSTEMS R HOIST F ACT ORY INST ALLATION INSTRUCTION ONL Y 1. ALL THREADED HOLES SHOULD BE T APPED , EX CEPT INSERTS . 2. ALL CALLED OUT INSERTS MUST BE INST ALLED BEFORE ANY A SSEMBL Y . 3. PUT A DROP OF ON BOL TS IF NECESSARY . 4. IF NECESSARY APPL Y T O ALL BEARINGS . B[...]

  • Page 6

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2a FITNESS SYSTEMS R HOIST In this step start by attaching (7) to (5), then attach (6) to (7). Ne xt, attach (8) to (6). bolts only , they will be tightened later . Lift machine to position (14). Hand T ighten 5 - W eight Cage Assy . 6 - Arm Rest Assy . 7 - Cross Connector Assy . 8 - F oot Plate Assy . 1[...]

  • Page 7

    AS SEMBL Y INSTRUCTIONS Page - 6 2412 Assembly FITNESS SYSTEMS R HOIST 5 6 14 14 14 14 CB CB CB CB 7 8 CB A A A A A A A A A AA AA AA AA AA AA AA AA AG 14 AG AG AG AG AG AG AG[...]

  • Page 8

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2b FITNESS SYSTEMS R HOIST In this step start by attaching (CM) to (5) and mak e sure to put zerk fitting facing down, then attach (9) to (5). Ne xt, slide (16) through one (CM) then through (9) and through another (CM). Then secure (16) and (9) with (CN). A fter (9) is secure to (5) attach (K) to both e[...]

  • Page 9

    AS SEMBL Y INSTRUCTIONS Page - 8 2412 Assembly FITNESS SYSTEMS R HOIST 15 15 16 5 B B AH B B B B K K CN CM AC AH AH AH AH AJ AJ AJ AJ AJ AJ AJ AJ BA BA BA BA BA BA CC CM 9 AH AC AC AC AC AC[...]

  • Page 10

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2c FITNESS SYSTEMS R HOIST In this step start by pressing two of the (21) into (5). T ak e two of the (20) and place them over the two holes in the bottom of (5). Now slide two of the (17) into the holes. Mak e sure to lube (17) with Spindle Oil. Ne xt slide 15 of the (19)and one (18) onto (19). Mak e su[...]

  • Page 11

    AS SEMBL Y INSTRUCTIONS Page - 10 2412 Assembly FITNESS SYSTEMS R HOIST 2 17 17 18 19 20 20 21 21 22 23 24 5 C AB AB D E AC AD AE AE AH AJ F AK CA CF CE SEE P AGE 12 FOR TOP WEIGHT & STEM A SSEMBL Y AJ AJ C 23 39 23 39 39 39[...]

  • Page 12

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2d FITNESS SYSTEMS R HOIST Slide (25) up into (18) and secure with (CD). bolts. W r ench tighten 18 - 8.6 lbs. T op Plate 25 - Stem (16) Holes P art Descriptions CD - 7/16” x 3” Open Roll Pin Hardware Descriptions 2412 Assembly Page 1 1[...]

  • Page 13

    AS SEMBL Y INSTRUCTIONS Page - 12 2412 Assembly FITNESS SYSTEMS R HOIST CD 18 25[...]

  • Page 14

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2d FITNESS SYSTEMS R HOIST In this step start by attaching (1) to the W eight Assy . (prior to attaching (CK)). Ne xt secure two (CG) and (27) to (5) Pulley Brack et. Use a Seat Clamp On tool to secure all brack ets. (F ig.1) Slide (CK) into the top slot of (1). (F ig.2) Loop the end of (CK) and feed it [...]

  • Page 15

    AS SEMBL Y INSTRUCTIONS Page - 14 2412 Assembly FITNESS SYSTEMS R HOIST 1 27 26 26 DET AIL OF BEL T SET -UP DET AIL OF BEL T SET -UP G G G G G G M M AD AD AD AD AD AD AJ AJ AJ AJ AJ AJ AN AN AM AM BB CG CG CK CL SEE VIEW -1 SEE VIEW -1 5 VIEW - 1 VIEW - 1 FIGURE 1 FIGURE 1 FIGURE 3 FIGURE 3 FIGURE 2 FIGURE 2 38 AM P P AM 1 NOTE: 1. BEL T SMOOTH SID[...]

  • Page 16

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2f FITNESS SYSTEMS R HOIST In this step start by sliding one (30) on both handles on (6). Then, slide on one (31) on each side. Place (29) on the end of the handle. Once all three pieces (per side) are in place, secure (29), slide (31) flush with (29) and secure. Insert all (28) as shown. screws. Allen W[...]

  • Page 17

    AS SEMBL Y INSTRUCTIONS Page - 16 2412 Assembly FITNESS SYSTEMS R HOIST 28 28 28 29 30 30 29 31 31 6 L L L L L L L L[...]

  • Page 18

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2g FITNESS SYSTEMS R HOIST In this step start by attaching (3) to (6) by sliding (34) through the mount (3), and through (35). Ne xt slide (33) into (6) from the top down until the locating boss snaps into the location hole. Make sure (35) ends are pointing down to ensure that (3) locks (4). A ttach (12)[...]

  • Page 19

    AS SEMBL Y INSTRUCTIONS Page - 18 2412 Assembly FITNESS SYSTEMS R HOIST 3 4 10 6 12 13 32 33 34 35 H H H H J J J J N AF AF AF AF AF AF AF AF AL AL AL AL AL AL AL AL CJ 40 41 11[...]

  • Page 20

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2b FITNESS SYSTEMS R HOIST In this step use a spray can of by spraying an “X” pattern and also around the edges on both foot plates. Spray the same procedure on the back of (36). Then attach (36) to the foot plate. Contact 80 Neoprene A dhesive 36 - Rubber F oot Plate P ad P art Descriptions Hardware[...]

  • Page 21

    AS SEMBL Y INSTRUCTIONS Page - 20 2412 Assembly FITNESS SYSTEMS R HOIST 36 36[...]

  • Page 22

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2b FITNESS SYSTEMS R HOIST A ttach (37) to (5). bolts. W r ench tighten 5 - W eight Cage Assy . 37 - Shield P art Descriptions A - 1/2-1 3x1½ ” Button Head Screw A A - 1/2” Internal Lock W asher AG - 1/2” Flat W asher CB - 1/2” Insert Hardware Descriptions 2412 Assembly Page 21[...]

  • Page 23

    AS SEMBL Y INSTRUCTIONS Page - 22 2412 Assembly FITNESS SYSTEMS R HOIST A AA AG 5 AG AA A A AG AA AG AA A 37[...]

  • Page 24

    AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST P AR T LISTING 2412 Assembly Page 23 Key # Qty. Part Number Description 1 1 26-STD-SX145 Belt Anchor, Adjustab le 2 1 26-STD-SX155 Center RH BRK(Add-On) 3 1 26-STD-SX158 Latch Assy. 4 1 26-STD-SX315 Mid-Chest Chrome Adj uster Assy. 5 1 26-STD-SX683 Weight Cage Assy. 6 1 26-STD-SX684 Arm Rest Assy. 7 1[...]

  • Page 25

    AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 2412 Assembly Page 24 HARD W ARE LISTING Key # Qty. Part Number Description A 12 11-BTN-12112WZ 1/2-13 x 1 1/2" Button Head S crew B 8 11-BTN-38114 3/8-16 x 1 1/4" Button Head Scr ew C 2 11-BTN-38234WZ 3/8-16 x 2 3/4" Button Head Screw D 2 11-BTN-5161 5/16-18 x 1" Button Head S cre[...]

  • Page 26

    FITNESS SYSTEMS R HOIST AS SEMBL Y MANUAL FITNESS SYSTEMS R HOIST Page - 25 2412 Assembly[...]

  • Page 27

    FITNESS SYSTEMS R HOIST 2412 Assembly Page 26 AS SEMBL Y MANUAL BOL T SIZING CHAR T[...]

  • Page 28

    FITNESS SYSTEMS R HOIST 2412 Assembly Page 27 AS SEMBL Y MANUAL W ASHER SIZING CHAR T SMALL , SAE, 26mm LARGE, USS , 34mm LARGE, USS , 25mm[...]

  • Page 29

    AS SEMBL Y MANUAL FITNESS SYSTEMS R HOIST 2412 Assembly Page 28 WEIGHT RA TIOS The a bove c hart shows the actual weight you ar e lifting when the ra tios ar e applied. T o find the actual weight you ar e lifting you w ould come down fr om the r a tio being used and acr oss fr om the number of the weight pla te you ha ve pinned. 45% 45% 14 21 3 32 [...]

  • Page 30

    FITNESS SYSTEMS R HOIST FITNESS SYSTEMS R HOIST Page - 29 2412 Assembly AS SEMBL Y MANUAL[...]

  • Page 31

    FITNESS SYSTEMS R HOIST 2412 Assembly Page 30 Hoist equipment is designed to maximize your time spent working out. Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising, and will also enable you to work all the major muscle groups. W arm up properly before engaging in weight resist[...]

  • Page 32

    FITNESS SYSTEMS R HOIST FITNESS SYSTEMS R HOIST Page - 31 2412 Assembly AS SEMBL Y MANUAL[...]

  • Page 33

    FITNESS SYSTEMS R HOIST 2412 Assembly Page 32 W eight Training Exer cise Log SR W =Sets =Repetition per set =W eight used S S Exercise T otals S S S S S S S S S S R R R R R R R R R R R R W W W W W W W W W W W W Date AS SEMBL Y MANUAL[...]

  • Page 34

    FITNESS SYSTEMS R HOIST FITNESS SYSTEMS R HOIST Page - 33 2412 Assembly AS SEMBL Y MANUAL[...]

  • Page 35

    O WNERS MANUAL FITNESS SYSTEMS R HOIST 2412 Assembly Page -34 DECAL PLA CEMENT S 1 - 021-0004026 2 - 021-0003008 3 - 021-0004029 4 - 021-0004032 5 - 021-0003011 6 - 021-0003006 7 - 021-0012004 8 - 021-0003079 9 - 021-0003090 Decal Descriptions 1 3 5 2 9 7 4 8 3 6[...]

  • Page 36

    Page - 35 2412 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. 021-0003008 021-0004032 021-0003011 MAINTENANCE ROUTINE Daily W eekly Y early Months 6 Inspect; L[...]

  • Page 37

    FITNESS SYSTEMS R HOIST 2412 Assembly Page 36 This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. DECAL REFERENCE CL CL Start / End Posi tion PRIMAR Y: Gluteus SECONDAR Y: Hamstring MUSCLES TRAINED Adjust abdominal support pad t[...]

  • Page 38

    O WNERS MANUAL Page - 37 2412 Assembly FITNESS SYSTEMS R HOIST DECAL REFERENCE SERIAL # DECAL : Always refer to the number shown on your piece of equipment when talking to customer service or or dering parts. WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS INJURY , KEEP CLEAR OF ALL MOVING P ARTS. There is a risk assumed by individuals who use this [...]

  • Page 39

    Page - 38 2412 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL R HOIST DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. 021-0003090 P A TENT PENDING 021-0004026[...]

  • Page 40

    AS SEMBL Y MANUAL FITNESS SYSTEMS R HOIST Page - 39 2412 Assembly HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMA TION Links, Pull-Pins, Snap Locks, Swivels, Weight Stack Pins: Upholstery: Guide Rods: Decals: Nuts and Bolts: Belts and Cables: F F F F F F F F F F F F F F F Check all pieces for signs of visible wear or damage. Check springs in snap[...]

  • Page 41

    AS SEMBL Y MANUAL FITNESS SYSTEMS R HOIST Page - 40 2412 Assembly Continued: GENERAL MAINTENANCE INFORMA TION Belt and Cable T ension: Seat Sleeves & Oilites: Linear Bearings: F Referring to the Assembly/Owners Manual, when belts or cables are used check all bolts and attachments to be sure they are properly attached. Check slack in belts or ca[...]

  • Page 42

    FITNESS SYSTEMS R HOIST FITNESS SYSTEMS R HOIST Page - 41 2412 Assembly AS SEMBL Y MANUAL[...]

  • Page 43

    FITNESS SYSTEMS R HOIST 2412 Assembly Page 42 Hoist Fitness Systems LIMITED LIFETIME W ARRANTY Hoist Fitness Systems warrants this product to the to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness System[...]