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Hoist Fitness RPL-5405 manual

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Table of contents for the manual

  • Page 1

    **WARNING!** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR. FAILUR E TO DO SO MAY RESULT IN SER IOUS INJURY OR D EATH. CATALOG NU MBER OWNER' S MA NUA L RECORD S ERIAL NUMBER HERE Fax (800) 548-5438 (858) 578-7676 (858) 578-9558 Note: Both Serial Number and Mo del Nu mber are Required when Ordering Parts Customer Service 11[...]

  • Page 2

    02 04 20 21 23 24 27 30 31 33 35 36 37 38 39 PAGE 01 OWNER'S MANUA L EXERC ISE LO G...................................................................... RPL-5405 ASSE MBLY LIMIT ED WA RRA NTY ............................................................ INST RUCT IONS ..................................................................... FRA ME[...]

  • Page 3

    PAGE 02 OWNER'S MANUA L assembl y in structi ons to lo cate any possibl e errors made du rin g assemb ly. RPL-5405 ASSE MBLY If you are unabl e to correct the probl em, cal l you r authori zed HOI ST deal er. ensu re correct operation . I f you experi ence probl ems, first rech eck the INSTRUCTIONS Be s ure to hav e y our s eria l number and t[...]

  • Page 4

    PAGE 03 OWNER'S MANUA L RPL-5405 ASSE MBLY ***THIS PAGE WAS INTENTI ONALLY LEFT BLA NK***[...]

  • Page 5

    PAGE 04 OWNER'S MANUA L RPL-5405 ASSE MBLY FRAM E ASSE MB LY[...]

  • Page 6

    - REPEAT A SSEMBLY FOR OPPOSITE SIDE. REMOVED FOR CL ARITY . - SOME PART S MAY HA VE BEEN FRAM E ASSE MB LY NOTE: - HAND T IGHTEN HA RDWARE. PAGE 05 OWNER'S MANUA L RPL-5405 ASSE MBLY 46 4 47 58 68 8 58 80 3[...]

  • Page 7

    FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. OWNER'S MANUA L RPL-5405 ASSE MB LY PAGE 06 45 64 53 57 64 53 57 45 9 5 5[...]

  • Page 8

    - WRENCH T IGHTEN HA RDWARE. NOTE: FRAM E ASSE MB LY PAGE 07 OWNER'S MANUA L RPL-5405 ASSE MBLY 9 66 57 6 8 79 28 60 57[...]

  • Page 9

    73 7 58 80 58 80 58 73 16 58 80 73 58 8 FRAM E ASSE MB LY NOTE - HAND T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . OWNER'S MANUA L RPL-5405 ASSE MB LY PAGE 08[...]

  • Page 10

    FRAM E ASSE MB LY HAND TIGHT ENED HARDW ARE. - WRENCH T IGHTEN HA RDWARE. - WRENCH T IGHTEN ALL PREVIOUSLY NOTE: PAGE 09 OWNER'S MANUA L RPL-5405 ASSE MBLY 4 58 80 70 58 33 58 75 58 80 7 3[...]

  • Page 11

    FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. OWNER'S MANUA L RPL-5405 ASSE MBLY PAGE 1 0 80 9 76 58 11 58[...]

  • Page 12

    8 58 76 80 58 10 11 - WRENCH TIGHTEN HARDWARE. NOTE: FRA ME A SSEMBLY PAGE 11 OWNER'S MANUA L RPL-5405 ASSE MBLY[...]

  • Page 13

    7 80 58 58 76 14 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. RPL-5405 ASSE MBLY OWNER'S MANUA L PAGE 12[...]

  • Page 14

    12 67 93 94 94 93 67 2 13 78 15 FRAM E ASSE MB LY - WRENCH T IGHTEN HA RDWARE. REMOVED FOR CL ARITY . - SOME PART S MAY HA VE BEEN NOTE: OWNER'S MANUA L PAGE 1 3 RPL-5405 ASSE MB LY[...]

  • Page 15

    12 15 77 58 14 76 58 58 80 58 80 9 FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . OWNER'S MANUA L RPL-5405 ASSE MB LY PAGE 1 4[...]

  • Page 16

    69 38 69 54 58 58 54 14 NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. FRAM E ASSE MB LY PAGE 15 OWNER'S MANUA L RPL-5405 ASSE MB LY[...]

  • Page 17

    61 56 61 56 18 1 1 17 FRA ME A SSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PART S MAY HA VE BEEN REMOVED FOR CLARITY. RPL-5405 ASSE MBLY OWNER'S MANUA L PAGE 16[...]

  • Page 18

    37 80 58 80 58 74 18 37 58 58 74 17 14 NOTE: BE SURE THAT ITEMS 17 & 18 ARE ORIENTED A S SHOWN. REMOVED FOR CL ARITY . - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN FRAM E ASSE MB LY NOTE: OWNER'S MANUA L RPL-5405 ASSE MB LY PAGE 17[...]

  • Page 19

    FRAM E ASSE MB LY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. OWNER'S MANUA L RPL-5405 ASSE MB LY PAGE 1 8 4 51 36 57 53 65 65 53 57 51 36 3[...]

  • Page 20

    52 48 55 59 - WRENCH T IGHTEN HA RDWARE. NOTE: FRAM E ASSE MB LY OWNER'S MANUA L PAGE 1 9 RPL-5405 ASSE MB LY FRAME A ND RETIGHTEN BOLT S. IT WILL BE NECESSARY TO LOOSEN SOME FRA ME HA RDW ARE T O RE-A LIGN THE ASS URE THAT YO UR UNIT IS ASS EMBLED SQUA RE A ND PERPENDICULA R. IF NOT, *I MPO RTAN T* NO W TH AT THE RP L- 5405 IS C OM PL ETE LY [...]

  • Page 21

    16 21 19 MACHINE A DJUSTMENT OWNER'S MANUA L RPL-5405 ASSE MBLY PAGE 20 MAJOR ADJUSTMENT: LOOSEN 16mm FLANGED NUT ( 21) AND ADJUST LEVELING FOOT ASSEMBLY (19) SO THAT ALL UNIT FOOT PADS ARE IN CONTACT WITH THE FLOOR. ONCE THE PROPER HEIGHT IS REACHED AND ALL FOOT PADS ARE IN CONTACT WITH THE FLOOR, BE SURE TO RE-TIGHTEN 16mm FLANGED NUT.[...]

  • Page 22

    PRE-A SSEMBLY RPL-5405 ASSE MBLY PAGE 21 OWNER'S MANUA L 20 35 44 72 23 58 24 23 9 20 26 25 25 42 26 32 19 21 16 26 42 25 25 26 11 27 41 22 8 22 27 24 40 23 23 24 30 30 10 79 57 50 62 58 50 12 13 31 29 17 57 29 18 29 29 14 24 39 23 24 23 49 39 23 15 23 24 63 53 34 44 35 20 63 53 34 20 43 80[...]

  • Page 23

    **THIS PAGE WAS INTENTIONALLY LEFT BLANK** OWNER'S MANUA L RPL-5405 ASSE MBLY PAGE 22[...]

  • Page 24

    DECAL PLA CEMENT - SOME PART S MAY HA VE BEEN UNLESS OTHERWISE ST ATED. REMOVED FOR CL ARITY . NOTE: - ALL DECALS ARE CENT ERED RPL-5405 ASSE MBLY OWNER'S MANUA L PAGE 23 83 82 81 85 85 81 84 86 86 92 87 89 81 88 87 81 90[...]

  • Page 25

    021-0003341 021-0003093 021-0003230 021-0003320 SERIAL # DECAL 021-0003405 021-0003784 021-0018022 DECA L REFERENCE OWNER'S MANUA L RPL-5405 ASSE MBLY PAGE 24[...]

  • Page 26

    DECA L REFERENCE C ONT INUED PAGE 25 OWNER'S MANUA L RPL-5405 ASSE MBLY 021-0003130 021-0003787 021-0004022[...]

  • Page 27

    PAGE 26 OWNER'S MANUA L RPL-5405 ASSE MBLY ** THIS PAGE WAS INTENTIONALLY LEFT BLANK **[...]

  • Page 28

    ITEM NO. PART NUMBER DESCRIPTION QTY. 1 022-01PD2110-A SHOULDER PAD 2 2 026-01X0185 PULL-PIN ASSEMBLY 1 3 026-01X3294 REAR UPRIGHT LEFT ASSEMBLY 1 4 026-01X3377 REAR UPRIGHT RIGHT ASSEMBLY 1 5 026-01X3305 WEIGHT HORN ASSEMBLY 2 6 026-01X3536 SHAFT, ROCKING LINK 1 7 026-01X3638 CENTER UPRIGHT 1 8 026-01X3639 BASE FRAME ASSEMBLY 1 9 026-01X3640 LIFT [...]

  • Page 29

    ITEM NO. PART NUMBER DESCRIPTION QTY. 36 026-01M1185 WEIGHT HORN SHAFT 15.0000"LG. 4 37 026-01M2283 PIVOT SHAFT 1.000" X 2.98" LG. 2 38 026-01M2358 30 LB. COUNTERWE IGHT, RUBBER COATED 2 39 026-01M2360 SHAFT - .984 X 4.7100 LG. 2 40 026-01M2394 SHAFT - .984 X 6.3370 LG. 1 41 026-01M2646 SHAFT - 1.181 X 4.7100 LG. 1 42 026-01M2659 SHA[...]

  • Page 30

    ITEM NO. PART NUMBER DESCRIPTION QTY. 72 011-0407000 1/2"-13UNC X 3.50" HHB (WZ) 2 73 011-0407047 1/2"-13UNC X 4.00" HHB (WZ) 4 74 011-0107038 1/2"-13UNC X 4.25" HHB (WZ) 2 75 011-0107014 1/2"-13UNC X 5.00" HHB (WZ) 2 76 011-0307060 1/2"-13UNC X 6.00" HHB (WZ) 5 77 011-0107066 1/2"-13UNC X 7.50[...]

  • Page 31

    SH CS = So c k e t H e a d Ca p Sc r e w SH SS = Soc k e t H ea d Sh ou l d er Scr e w BZ = Bl ack Z inc WZ = White Zi nc HHB = Hex Head Bolt FHCS = Flat Head Cap S cr ew BHCS = But ton Head Ca p Screw ABBREV IA TIO NS PAGE 30 OWNER'S MANUA L RPL-5405 ASSE MBLY[...]

  • Page 32

    BOLT SIZING CHA RT PAGE 31 OWNER'S MANUA L 3 3/4" RPL-5405 ASSE MBLY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4" 2 3/4"[...]

  • Page 33

    (CONT INUED) 3" 3/8" BHCS 1/4" HHB 0" 1" 1 1/ 4 " 3/4" 1 1/ 2 " 0" 1" 0" 1/ 2 " F HC S 0" 3/8" FHCS 3/8" SHCS 1 3/4" 2 3/4" 3/4" 1 1/ 4 " 3/4" 0" 1" 2 1/4" 1 1/ 2 " 2" 2 1/2" 1" 3/4" 3/4" BOLT SIZING CHA R[...]

  • Page 34

    013-01 02003 1/ 2" 013-01 02018 LOCK WA SHER SMALL, SAE, 13mm FLAT WASHER 1/ 4 " 013-0002003 LARGE, USS, 34mm FLAT WASHER 1/ 2" SPACER 3/8" FENDER WA SHER 013-0003002 PL A ST IC 1 1/ 16 " 026-01PL1 51 FENDER WASHER 1/2" LONG 014-001 8001 013-01 02026 LARGE, USS, 25mm FLAT WASHER 3/8" 013-0402005 SMALL, SAE, 21mm F[...]

  • Page 35

    026-01M0600 .625" LONG FLANGED SPACER 1/ 4 " L O NG 026-01M021 1 FLANGED SPACER 1/2" LONG 026-01M01 98 FLANGED SPACER 1/2" LONG HEAVY 026-01M0760 FLANGED SPACER 1/4" LON G HEAVY 026-01M21 1T FLANGED SPACER 11/ 16" L ON G H EA V Y 026-01M0532 FLANGED SPACER 1" LONG HEAVY 026-01M0551 FLANGED SPACER .81" LONG HE[...]

  • Page 36

    Cables, Bel ts and Connecting Parts Seat Sleeves, Turci te Bushings, For per sonal , in home us e, please f oll ow t he home main tenanc e sched ule l is ted ab ove. Your equipment comes with a comme rcial maintenance decal. MAINTENANCE DAILY DAILY WEEKL Y WEEKL Y WEEKL Y DAILY COMMERCIAL MAINTENANCE WEEKL Y WEEKL Y WEEKL Y 3 MONT HS 3 MONT HS 3 MO[...]

  • Page 37

    etc.) into the inside of the beari ng. Usin g your finger, press the grease into the bal l-bearings and thei r tracks. repeat until the ball-bearin g tracks are full of grease. Insert the shaft back into the bearin g and wipe off excess grease. HOIST FITNESS SY STEMS GENERAL MA INTE NANCE INF ORMA TIO N Links, Pull - Pins, Snap Hooks, Swivels, Weig[...]

  • Page 38

    To ga in maxi mum resul ts and avoid p ossib le i nju ry, c ons ult a fi tness professional t o develop your compl et e exercise program. Always c onsu lt your physi cian before starti ng a ny exe rcise pro gra m. To be su cces sful in your e xerc is e pr ogr am , it i s im portan t to devel op an und erstandin g of the basic prin ciples of strengt[...]

  • Page 39

    Exercise Totals S = Sets R = Repetition per set W = Weig ht used Date RR W SR W WS R WS SR RW WS SR W WS W S R RW S RS R W WS R WEI GH T TRAIN IN G E XERC ISE LOG S OWNER'S MANUA L RPL-5405 ASSE MBLY PAGE 38[...]

  • Page 40

    OWNER'S MANUA L RPL-5405 ASSE MBLY PAGE 39 HOIST FI TNESS SYSTEMS LIMITED LIFETIME WARRANTY H ois t Fitn ess Sys tems w arra nts this prod uct to the ori gin al purch aser t o be free f r om de f ect s in workm anship and/ or m ater i als under nor m al use or servi c e. If at any tim e a component part is def ectiv e , Hoist Fit ness System s[...]