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hussman IGFP-R3 manual

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Table of contents for the manual

  • Page 1

    R3, R3P REFRIGERA TED SERVICE AND/OR PREP WITH REFRIGERA TED SELF SERVICE FRONT P/N IGFP-R3, R3P-0608 INST ALLA TION & OPERA TION GUIDE /CHINO R3, R3P REF . SER VICE/SELF SERVICE/PREP CASE REV . 0608 Installation & Operation Manual[...]

  • Page 2

    IGFP-R3, R3P-0608 2 /CHINO A publication of HUSSMANN ® Chino 13770 Ramona Avenue • Chino, California 91710 (909) 628-8942 F AX (909) 590-4910 (800) 395-9229 Keep this booklet with the case at all times for future reference. General Instructions T able of Contents General Instructions...............................................................[...]

  • Page 3

    Rev . 0608 3 Cut and Plan Views R3 Plan View = 1/4” 48" 8-2" (V ar iable Lengths) CASE FRONT DRAIN & ELEC. STUB UP 18" X 18" 8" REF . STUB UP 18" X 18" 8" 20 5 / 8 " 10" 18" 13 1 / 2 " 1 1 1 / 4 " 23 3 / 4 " 14 5 / 8 " R3 Ref. Service/Self-Service Scale = 1/2" Opt[...]

  • Page 4

    IGFP-R3, R3P-0608 4 Installation Location The refrigerated merchandisers have been designed for use only in air conditioned stores where temperature and humidity are maintained at or below 75°F and 55% relative hum idi ty . DO NOT all ow air cond iti oni ng, elec tri c fa ns, oven s, open doors or windows (etc.) to create air currents around the m[...]

  • Page 5

    Rev . 0608 5 10. Use nger to smooth silicone as thin as possible at masking tape on inside and outside of rear mullion (apply additional silicone if necessary). Remove tape applied on line #3. Corner Wedges Corner wedges are attached via front and rear camlocks. Use a 7mm allen wrench to turn the locks. Do not overtighten! Join the top by using [...]

  • Page 6

    IGFP-R3, R3P-0608 6 Installation (Cont'd) Wrapping Boards Installation Instructions Step 1: Measure 6 inches from wrapping board end. Step 2: Measure 10 inches from top of the case. Note: Line up 6 inch mark with 10 inch mark. Step 3: Use bracket center hole to align with cross mark. Note: Use pencil/marker to mark hole pattern. HOLE P A TTERN[...]

  • Page 7

    Rev . 0608 7 Installation (Cont'd) Step 6: Install upper support bracket Step 7: Mount wrap board on top of bracket using a ¼” spacer to have a gap between rear wall and board. Step 8: screw bracket into wrap board (screws provided -#8 X 1 ¼”) Installation Complete[...]

  • Page 8

    IGFP-R3, R3P-0608 8 Installation (Cont'd) Bumper Installation Instructions Step 1: Make sure the aluminum channel and end caps are installed. Step 2: Use silicone lubricant to help the bumper slide into the channel. Step 3: Starting on one end: while inserting the bumper , push it up against the end cap to prevent the bumper from shrinking aft[...]

  • Page 9

    Rev . 0608 9 Boston Series 2000 NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for the exible top to ensure a proper t. NOTE: Rigid T op: Do not over cut. 1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted holes in both the end cap and the base. Insert s[...]

  • Page 10

    IGFP-R3, R3P-0608 10 Boston 2000 Eco Series 1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten. 2a. Flexible T op: Butt end of the vinyl top against end/corner cap. While applying press[...]

  • Page 11

    Rev . 0608 1 1 Boston 1000 Series NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for the exible top to ensure a proper t. NOTE: Rigid T op: Do not over cut. Installation 1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted holes in both the end cap and the[...]

  • Page 12

    IGFP-R3, R3P-0608 12 Refrigeration Plumbing W aste Outlet and P-TRAP The waste outlet is located off the center of the case on one side allowing drip piping to be run lengthwise under the xture. There are 3 drains in each xture that can be easily located. 1-1/2", 1" and 3/4" P-TRAPS and threaded adapters are supplied with each [...]

  • Page 13

    Rev . 0608 13 Electronic Expansion V alve (Optional) A wide variety of electronic expansion valves and case controllers can be utilized. Please refer to EEV and controller manufacturers information sheet. Sensors for ele ctro nic expan sio n valv es will be inst alle d on the coi l inle t, coil outlet, and in the discharge air . (Some supermarkets [...]

  • Page 14

    IGFP-R3, R3P-0608 14 BEFORE SERVICING ALWAYS DISCONNECT ELECTRICAL POWER AT THE MAIN DISCONNECT WHEN SERVICING OR REPLACING ANY ELECTRICAL COMPONENT. This includes (but not limited to) Fans, Heaters Thermostats, and Lights. Field Wiring and Serial Plate Amperage Field Wiring must be sized for component amperes printed on the serial plate. Actual am[...]

  • Page 15

    Rev . 0608 15 Non-glare Glass Wi nd ex ® or Gl ass Pl us ® ar e the on ly sol ut ion s rec om men ded to be used to clean the non-glare glass. The damage to the glass from improper , caustic solutions is irreparable. In addition to cleaning the glass with the recommended product, there are precautions that should be taken when working and cleanin[...]

  • Page 16

    IGFP-R3, R3P-0608 16 Electrical Wiring Diagrams R3 Prep 4' W0180047 6' W0180048 8' W0180049 12' W0180051 R3-P-8-REM 8' W1800167 R3-P-4-REM W ALMART 4' W1800172 R3-P-6-REM W ALMART 6' W1800173 R3 T op Only - Cold 4' W0180101 6' W0180102 8' W0180103 12' W0180105 R3TO 2000 S/C TOP ONL Y BLOWER 4&a[...]

  • Page 17

    Rev . 0608 17 Wiring Diagrams DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 A Updated dw g; revised load ratings; remove d fuse 8/[...]

  • Page 18

    IGFP-R3, R3P-0608 18 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 03/17/06 R3 & CR3 CASES W 0180048 R3 & CR3 - 6 PREP CAS[...]

  • Page 19

    Rev . 0608 19 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 03/17/06 R3 & CR3 CASES W 0180049 R3 & CR3 - 8 PREP CASES LIGH[...]

  • Page 20

    IGFP-R3, R3P-0608 20 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 03/17/06 R3 & CR3 CASES W 0180051 R3 & CR3 - 12 PREP CA[...]

  • Page 21

    Rev . 0608 21 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: JESSE RIOS PAGE OF ? 1 2 5/14/07 W 1800167 R3-P-8-R EM 914276 L CONTACTOR SQUARE -D 8910DPA[...]

  • Page 22

    IGFP-R3, R3P-0608 22 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: JESSE RIOS PAGE OF ? 2 2 4/12/07 W 1800167 R3-P-8RE M 914276 LOADING 120 V L1 L2 L3 [...]

  • Page 23

    Rev . 0608 23 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: JESSE RIOS PAGE OF ? 1 1 6/27/07 R3 W 1800172 R3-P-4-R EM 914520 L BALLAST 125-01-326 6 FUL[...]

  • Page 24

    IGFP-R3, R3P-0608 24 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: JESSE RIOS PAGE OF ? 1 1 6/27/07 R3 W 1800173 R3-P-6-R EM 914522 L BALLAST 125-01-32[...]

  • Page 25

    Rev . 0608 25 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 03/17/06 R3 & CR3 CASES W 0180101 R3 & CR3 - 4 TOP ONLY COLD C[...]

  • Page 26

    IGFP-R3, R3P-0608 26 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 03/17/06 R3 & CR3 CASES W 0180102 R3 & CR3 - 6 TOP ONLY[...]

  • Page 27

    Rev . 0608 27 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 03/17/06 R3 & CR3 CASES W 0180103 R3 & CR3 - 8 TOP ONLY COLD C[...]

  • Page 28

    IGFP-R3, R3P-0608 28 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: D.QUAN PAGE OF ? 1 1 03/17/06 R3 & CR3 CASES W 0180105 R3 & CR3 - 12 TOP ONL[...]

  • Page 29

    Rev . 0608 29 DATE: PROJECT TIT LE: DRAWING #: DRAW N BY: PRODUCTION ORDER #: DRAW ING TIT LE: DATE: Hussmann Corporation, Int'l. 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 REVISIONS: #: DESCRIPTION: CHECKED BY: BY: FILE LOCATION: M. KIMURA PAGE OF ? 1 1 03/23/04 R3TO-2000-4-S/C W1800122 R3TO-2000-4-S/C L LIGHT SW ITCH T[...]

  • Page 30

    IGFP-R3, R3P-0608 30 Appendix A. - T emperature Guidelines The refrigerators should be operated according to the manufacturer ’s published engineering specications for en ter in g ai r temp er atu res fo r spec ic equi pme nt ap pli ca tio ns . T able 1 shows the typical temperature of the air entering the food zone one hour before the star[...]

  • Page 31

    Rev . 0608 31 1.1 The following recommendations are made for the purpose of arriving at easily taken and understood data which, coupled with other observations, may be used to determine whether a display refrigerator is working as intended: a) INSTRUMENT - A stainless steel stem-type thermometer is recommended and it should have a dial a minimum of[...]

  • Page 32

    IGFP-R3, R3P-0608 32 1.1 Cleaning of non frozen food equipment should include a weekly cleaning of the food compartment as a minimum to prevent bacteria growth from accumulating. Actual use and products may dictate more frequent cleaning. Circumstances of use and equipment design must also dictate the frequency of cleaning the display areas. Weekly[...]

  • Page 33

    The MODE L NAM E and SE RIAL NUM BER is re quir ed in order to prov ide you with the correct parts and information for your particular unit. They can be found on a small metal plate on the unit. Please note them below for future reference. MODEL: SERIAL NUMBER: /Chino Additional copies of this publication may be obtained by contacting: Hussmann® C[...]