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hussman P/N 0425683F manual

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Table of contents for the manual

  • Page 1

    ® P/N 0425683F September 2006 INNOV A TOR AND INNOV A TOR II REACH-IN GLASS DOOR INST ALLA TION & SERVICE MANUAL[...]

  • Page 2

    IMPOR T ANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standar ds! 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483 U.S. & Canada 1-800-922-1919 • Me xico 1-800-522-1900 www .hussmann.com © 2006 Hussmann Corporation HUSSMANN CORPORA TION, BRIDGETON, MO 63044-2483 U.S.A. T able of Contents General . . . . . . . . . [...]

  • Page 3

    GENERAL Be sure merchandisers hav e been le veled accord- ing to the installation instructions shipped with the merchandiser . The door nameplate is attached to the top of the door , handle side, behind the magnetic gasket. The frame nameplate is located on the top left near the switch. AL W A YS * CLEAR ™ GLASS Hussmann recommends using a soft c[...]

  • Page 4

    ADJUSTING DOOR SA G T o adjust door sag (saw-tooth ef fect from door to door), loosen the two hinge plate mounting scre ws using a T orx Plus no. 27 bit. Adjust hinge plate as needed, then tighten the scre ws. See Figure 2. CONDITIONING GASKETS The manufacturer cannot control the en vironment surrounding cases during shipment. T emperature and humi[...]

  • Page 5

    REPLA CING DOORS 1. Loosen torque on door before removing the door . W edge a screwdri ver between the bottom of the door and the hinge socket, then lift the door up. This will lift the bottom hinge pin up and out of the bottom hinge socket. Hold the hinge pin with a 1 / 2 in. (13 mm) open end wrench to keep it from spinning out and stripping the s[...]

  • Page 6

    2. Unscre w the two #6 Phillips scre ws that hold the black plug into the side of the door as sho wn in Figure 4. Remov e the plug from the door . 3. Grasp the strain relief just belo w the cord and pull until the heater terminal plug comes out. See Figure 5. Note that the left end door must be opened more than 90 degrees to access the scre ws. 4. [...]

  • Page 7

    6. Rock the door out and pull the bottom hinge pin out from the bottom socket. 7. Install the ne w door in rev erse order . 8. Adjust the torque on the ne w door . If needed, adjust sag. REPLA CING DOOR HINGE SPRING The door must be remov ed before replacing the door hinge spring. Pull the hinge spring assembly out of the bottom of the door and rep[...]

  • Page 8

    W ork from the corners to the centers of each side, top and bottom. Carefully push the ne w gasket into the groov e at each corner , refer to Figure 10(A). Then, push the gasket into the channel at the center of the top, bottom and each side, Figure 10(B). A void stretching the gasket. Sub-di vide remaining areas and push the gasket in at those poi[...]

  • Page 9

    Heat the Gasket Make sure the door is closed. Beginning at the top of the gap, use a heat gun or electric hair dryer (1500-1600 watt) to heat the gasket with a constant up and do wn motion. IMPOR T ANT : If a gap runs the entire length of the door , heat the area 4 in. (100 mm) abov e and 8 in. (200 mm) belo w the top-most point where the gap start[...]

  • Page 10

    A s sh o wn in Figure 15, this can also be accom- plished by pushing the magnet across the gap from the outside with a pencil or other non-heat conduct- ing material. On doors where the gap is against an end, top, or bottom mullion, this process can still be done; ho wev er , the heat will need to be directed between the lip of the mullion and the [...]

  • Page 11

    FRAME HEA TER REPLA CEMENT Always turn of f power to the case before working on any electrical components. The old wire way cov ers must be remov ed to access the door frame heaters. Begin by inserting a putty knife into the groov e between the wirew ay cov er and fiber glass frame, about an inch (25 mm) aw ay from joints in the frame as sho wn in [...]

  • Page 12

    During installation, the white portion of the heater should not come in contact with itself. The heater should be installed so that only one white portion of the wire enters the race way . The other portion entering the race way will be the black lead wire. Once the heater wire is connected, check resist- ance (ohm reading) before replacing wire wa[...]

  • Page 13

    LAMP (CENTER MULLION) REPLA CEMENT Note: No additional parts need to be remov ed to change out the lamps 1. T urn off lights at switch. 2. Disengage the dif fuser clips from the mullion by squeezing the dif fuser cover at the clips. T wo hands may be required as sho wn in Figure 19. 3. Raise the dif fuser slightly upward and out of the bottom fille[...]

  • Page 14

    shelf and ov er the lamp tube and wires. The top part of the dif fuser must be below the hone ycomb retainer and abov e the lamp tube. The bottom filler need not be remo ved. See Figure 20. 4. Pull the top lamp-holder out of the lamp- holder bracket as sho wn belo w . 5. Next, remo ve the lamp-holder from the lamp and pull the lamp out of the botto[...]

  • Page 15

    LAMP (END MULLION ) REPLA CEMENT 1. T urn off lights at switch. 2. Pry the dif fuser away from the end reflector , using a flat blade scre wdriv er . Pull the diffuser slightly upward and out of the bottom f iller . The bottom filler does not ha ve to be remov ed to replace the lamps. See Figure 21. 3 . Pull the top lamp-holder out of the lamp-hold[...]

  • Page 16

    P/N 0425683F ® 14 HUSSMANN CORPORA TION • BRIDGETON, MO 63044-2483 U.S.A. • WWW .HUSSMANN.COM F rame Heater Door Heater Har ness T er minal Block T ypical Low T emperature F rames T ypical Medium T emperature F rames T er minal Block F rame Heater Heater Har nesses[...]

  • Page 17

    Innovator Door Installation and Ser vice Instruction P/N 0425683F 15 HUSSMANN CORPORA TION • BRIDGETON, MO 63044-2483 U.S.A. • WWW .HUSSMANN.COM F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp T wo lamp wiring has a red wire from each lamp spliced together and returning to the ballast. T wo blue wires and one[...]

  • Page 18

    P/N 0425683F ® 16 HUSSMANN CORPORA TION • BRIDGETON, MO 63044-2483 U.S.A. • WWW .HUSSMANN.COM F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp T wo lamp wiring has a red wire from each lamp spliced together and returning to the ballast. T wo blue wires and one r[...]

  • Page 19

    Har ness, F emale Receptacle (not used with medium temperature or Innov ator II) Screw , Case End Shoulder W asher , Flat T orsion Assembly Closer , Door Retainer , Door Cov er , Wirew a y Heater , F rame Wire Lamp Holder , To p Lamp Holder , Bottom Screw , Sock et Retainer Screw , Hold-open Shoulder Spring, T op Hinge Pin Bushing, T op Hinge Pin B[...]

  • Page 20

    Ballast–One Lamp 1/F58/120v 0430329 BA.4480341 4480341 Ballast–T wo Lamp 2/F58/120v 0430330 BA.4480342 4480342 Ballast–T hree Lamp 3/F58/120V 0454319 BA.4480601 4480601 Ballast 1-3/F58/105-250V 0424649 BA.0424649 4480110 Bushing–Bottom Hinge Pin 0428547 DO .4550122 4550122 Bushing–T op Hinge Pin 0428548 HH.4550123 4550123 Clip–Mullion D[...]

  • Page 21

    Co v er–W irewa y 5 Door Center Black 0428572 TP .0428572 4910114 Co v er–W irewa y 5 Door Center Gra y 0428581 TP .0428581 4910122 Co v er–W irewa y 5 Door Center 311 Pear l 0442100 TP .0442100 4910281 Co v er–W irewa y End Black — Standar d 0428565 TP .0428565 4910125 Co v er–W irewa y End Gra y — Standard 0428574 TP .0428574 491012[...]

  • Page 22

    Door–Inno va tor Lo w T emp Black Lh — RL T 0456167 DO .4981150 4981150 Door–Inno va tor Lo w T emp Black Rh — RL T 0445379 DO .4980999 4980999 Door–Inno va tor Lo w T emp Gray Lh — RL T 0445382 DO .4980978 4980978 Door–Inno va tor Lo w T emp Gray Rh — RL T 0445383 DO .4981000 4981000 Door–Inno va tor Lo w T emp 311 Pearl Lh — R[...]

  • Page 23

    Gasket–Black Ma gnetic — Standard 0428562 GA.4330101 4330101 Gasket–Gra y Magnetic — Standar d 0428563 GA.4330102 4330102 Gasket–Black Ma gnetic — RL T 0461 9 5 7 GA.4330208 4330208 Gasket–Gra y Magnetic — RL T 0461958 GA.4330207 4330207 Handle–Standar d Black Door 0428559 HH.0428559 4910106 Handle–Standar d Gray Door 0428561 HH[...]

  • Page 24

    P/N 0425683F 22 HUSSMANN CORPORA TION • BRIDGETON, MO 63044-2483 U.S.A. • WWW .HUSSMANN.COM Heater–F rame W ire 2 Door Inno va tor II & Med T emp 0440150 HA.440150 4480113 Heater–F rame W ire 3 Door Inno va tor II & Med T emp 0440151 HA.440151 4480114 Heater–F rame W ire 4 Door Inno va tor II & Med T emp 0440152 HA.440152 4480[...]

  • Page 25

    R etainer–Door Black 0458446 TP .4913201 4913201 R etainer–Door Silver 0458447 TP .4978039 4978039 Screw–Handle 0428558 XX.0428558 4550108 Screw–Harness 0428652 BA.4480897 4480897 Screw–Ho ld-open Shoulder Black 0442731 DO .4550301 4550301 Screw–Ho ld-open Shoulder Silv er 0442732 DO .4550303 4550303 Screw–Case End Shoulder Black 0428[...]

  • Page 26

    APPENDIX A – REPLA CEMENT B ALLAST WIRING The diagrams belo w may be of assistance when changing from one ballast type to another . All wiring must be done in accor- dance with NEC and local codes. P/N 0425683F ® 24 HUSSMANN CORPORA TION • BRIDGETON, MO 63044-2483 U.S.A. • WWW .HUSSMANN.COM Red Red g HUSSMANN / SYL - QT 2X54/120PHC P/N 04256[...]

  • Page 27

    ® T o obtain w ar ran t y info r matio n or oth e r supp or t , conta c t your H ussmann r ep r esen tativ e. Please incl ude th e mo del and seria l n umber of the p r o d uc t. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 July 2005[...]