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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Ingersoll-Rand 6546X-X, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Ingersoll-Rand 6546X-X one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Ingersoll-Rand 6546X-X. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of Ingersoll-Rand 6546X-X should contain:
- informations concerning technical data of Ingersoll-Rand 6546X-X
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- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Ingersoll-Rand 6546X-X alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Ingersoll-Rand 6546X-X, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Ingersoll-Rand service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Ingersoll-Rand 6546X-X.
Why one should read the manuals?
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After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
OPERA T OR’S MANU AL 6544X -X 6546X -X INGERSOLL RAND COMP ANY L TD P .O . BOX 151 ONE ARO CENTER BR Y AN, OHIO 43506-0151 (800) 276-4658 F AX (800) 266-7016 © 2007 CCN 81582769 RELEASED: 2-26-82 REVISED: 11-28-07 (REV . U) READ THIS MANUAL CAREFULL Y BEFORE INST ALLING, OPERA TING OR SERVICING THIS EQUIPMENT . It is the responsi[...]
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Page 2
Page 2 of 8 6544X- X (en) DISASSEMBL Y OF AIR MO T OR NO TE: All threads are right hand . Place motor in up stroke position. This can be accom- plished by pushing (48) rod to ward the top of the air motor . Remove f our (1) screws fr om (2) de ector . Remove (2) de ector . Remove six (3) scr ews from (8) air motor cap . Remove (8) air motor c[...]
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Page 3
6544X- X (en) Page 3 of 8 12 33 34 35 38 16 11 31 32 13 14 15 16 17 18 19 9 10 12a 36 39 41 4 20 21 22 24 3 40 5 6 7 8 50 12 33 34 35 38 16 11 31 32 13 14 15 16 17 18 19 9 10 12a 36 39 41 4 20 21 22 24 3 40 5 6 7 8 50 31 38 Figur e 4 Figur e 3 P ARTS LIST / 6544X- X & 6546X[...]
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Page 4
Page 4 of 8 6544X- X (en) P ARTS LIST / 6544X- X & 6546X -X ¾ AIR MOT OR MODEL NO. 61777 65420-1 65440 65441-B 65442-B 65443-B 65443-2B 65444-B 65444-1B 65444-2-B 65445-B 65462 65465-B 65465-1B 65466 Item Description (size) Part No . (Qty) 27 Rod Assembly 90107-1 Rod Assembly 90107-2 28 Cylinder 90090-1 C yl[...]
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Page 5
6544X- X (en) Page 5 of 8 Remove (21) “O” ring from (19) head assembly . Remove f our (22) screws fr om (39) gland, permitting gland to be remov ed from (19) head assembly . Remove (16 and 41) “O” rings from (39) gland. Remove (29) tube assembly fr om (30) base. Remove two (18) “O” rings from (29) tube. Remove (28) cylinder from (30) ba[...]
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Page 6
Page 6 of 8 6544X- X (en) REASSEMBL Y OF AIR MO T OR Apply grease to all “O” rings, “U” cups and other rubber goods before installing . Clean the threads on (27) rod assembly and put the threaded end thru (24) piston assembly . Hold (27) rod assembly below thr eads with locking t ype pliers. After applying L octite 271 to the threads, attac[...]
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Page 7
6544X- X (en) Page 7 of 8 Air leakage out of main exhaust . W orn (14) insert. Replace (14) inser t. W orn (12) valve plate and pin assembly . Replace (12) valve plate and pin assembly . Damaged (24) piston assembly . Replace (24) piston as- sembly . REASSEMBL Y OF AIR MO T OR ( C ONT’D) 26. F it the turned diameter of the 90350 speci[...]
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Page 8
Page 8 of 8 6544X- X (en) PN 97999-64 65440 AND 65462 AIR MO T OR PIST ON ROD AND BASE ITEM 48 PIST ON ROD END V ARIETY Figur e 11 65020 Base and Bearing Assembly (stub) 93312 Guide Piston Rod (see item 48, page 4) 93311 Retainer Y6-66-C Screw (4 req’ d) 93313 Plate (used on 65462 air motor) Y14-616-C Lock W asher (4 req’ d) 93958 Plate (used o[...]