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KTM 250-300 manual

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Table of contents for the manual

  • Page 1

    SPAREPARTS MANUAL 20 0 5 ERSATZTEILKATALOG: MOTOR SPARE PARTS MANUAL: ENGINE 250 SX 250/300 EXC 300 MXC[...]

  • Page 2

    250-300 / 2005 INHALT » INDEX 1 4 bs bs bt btck cr cr cs cs dt et et gk gk gk gk 3 LOCTITE 243 x 546.32.095.000 er 3 MOTORGEHÄUSE ENGINE CASE 4 MEMBRANGEHÄUSE REED VALVE CASE 5 KUPPLUNGSDECKEL CLUTCH COVER 6 KURBELWELLE, KOLBEN CRANKSHAFT, PISTON 8 AUSLASSSTEUERUNG EXHAUST CONTROL 10 VERGASER KEIHIN PWK CARBURETOR KEIHIN PWK 12 ZÜNDANLAGE 2K-1 [...]

  • Page 3

    250-300 / 2005 INHALT » INDEX 1 2 3 4 5 bk bl bm bp bq bq dk en Alle enthaltenen Angaben sind unverbindlich. Die KTM-Sportmotorcycle AG behält sich insbesondere das Recht vor, technische Angaben, Preise, Farben, Formen, Materialien, Dienst- und Serviceleistungen, Konstruktionen, Ausstattungen und ähnliches ohne vorheriger Ankündigung und ohne A[...]

  • Page 4

    MOTORGEHÄUSE » ENGINE CASE 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.30.000.044 MOTORGEHÄUSE KPL. MIT LAGER 03 ENGINE CASE CPL. WITH BEAR. 03 1 2 548.30.002.000 ZÜNDUNGSDECKEL 250/300 04 IGNITION COVER 250/300 04 1 EXC+MXC EXC+MXC 3 548.30.002.100/98 ZÜNDUNGSDECKEL SX 25[...]

  • Page 5

    MEMBRANGEHÄUSE » REED VALVE CASE 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 30 548.30.050.000 ANSAUGSTUTZEN V -FORCE 04 INT AKE FLANGE V -FORCE 04 1 31 548.30.051.144 MEMBRANKAS. V -FORCE KPL. SX 04 REED VAL VE ASSY V -FORCE CPL.04 1 32 548.30.052.000 MEMBRANEN-SET V -FORCE 250 04[...]

  • Page 6

    KUPPLUNGSDECKEL » CLUTCH COVER 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.30.001.044 KUPPL.ZWISCHENDECK.KPL. 03 INTERM. CLUTCH COVER CPL. 03 1 7 580.30.020.000 ÖLEINFÜLLSCHRAUBE M 24X3 PLUG M 24X3 1 8 0770 191015 O-RING 19,00X3,00 NBR O-RING 19,00X3,00 NBR 1 9 490.30.090.00[...]

  • Page 7

    KURBELWELLE · KOLBEN » CRANKSHAFT · PISTON 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 548.30.007.100/ I KOLBEN I KPL.250 SX VERTEX 05 PISTON I CPL.250 SX VERTEX 05 1 1* 548.30.007.100/ II KOLBEN II KPL.250 SX VERTEX 05 PISTON II CPL.250 SX VERTEX 05 1 2 546.30.207.100/ I KOLBE[...]

  • Page 8

    ZYLINDER · ZYLINDERKOPF » CYLINDER · CYLINDER HEAD 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 5 548.30.005.144 ZYLINDER KPL. M.FLANSCH 250 04 CYLINDER CPL. W . FLANGE 250 04 1 5 548.30.305.044 ZYLINDER KPL. M.FLANSCH 300 04 CYLINDER CPL. W . FLANGE 300 04 1 6* 548.30.006.200 ZYLI[...]

  • Page 9

    AUSLASSSTEUERUNG » EXHAUST CONTROL 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1* 0991 050102 SENKSCHR. DIN7991 M5X10 10.9 FLA T H.SCEW DIN7991-M5X10 10.9 4 2 546.37.062.000 HAL TEBLECH RECHTS 250 RET AINING PLA TE R/S 250 1 3 546.37.063.000 HAL TEBLECH LINKS 250 RET AINING PLATE L/[...]

  • Page 10

    AUSLASSSTEUERUNG » EXHAUST CONTROL 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 30 0625 160020 RILLENKUGELL. 16002 C3 BALL BEARING 16002 C3 1 31 548.37.050.044 FLIEHKRAFTEINHEIT KPL. 250/300 CENTRIFUGAL TIMER CPL. 250/300 1 36 546.37.098.100 RILLENKUGELLAGER 626LLBC3/5K BALL BEARING [...]

  • Page 11

    VERGASER KEIHIN PWK » CARBURETOR KEIHIN PWK 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.31.101.144 VERGASER PWK36-S AG 04 CARBURETOR PWK36-S AG 04 1 EXC+MXC EXC+MXC 1* 548.31.001.244 VERGASER PWK38-S AG 05 CARBURETOR PWK38-S AG 05 1 SX SX 7 545.31.607.035 LEERLAUFDÜSE GR.35 K[...]

  • Page 12

    VERGASER KEIHIN PWK » CARBURETOR KEIHIN PWK 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 25 548.31.025.000 SPEZIAL-ISK-SCHRAUBE M 4X12 SPECIAL-AH-SCREW M 4X12 2 26 548.31.029.000 GASSEILHAL TER M6X0,75 THROTTLE CALBE HOLDER M6X0,75 1 27 548.31.127.000 VERGASERDECKEL PWK36-S AG CARBUR[...]

  • Page 13

    ZÜNDANLAGE 2K-1 » IGNITION SYSTEM 2K-1 250 SX / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 547.39.005.000 ROTOR KOKUSAN 2K-1/2K-4 '97 FL YWHEEL KOKUSAN 2K-1/2K-4 '97 1 4 503.39.004.000 ST A TOR KOKUSAN 2K-1 '98 ST A TOR KOKUSAN 2K-1 '98 1 10* 470.39.090.000 KERZENSTECK[...]

  • Page 14

    ZÜNDANLAGE 2K-2 + 2K-3 » IGNITION SYSTEM 2K-2 + 2K-3 250-300 EXC + MXC / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 2 547.39.005.144 ROTOR KOKUSAN 2K-2 KPL. '97 FL YWHEEL KOKUSAN 2K-2 CPL. '97 1 EXC (USA) EXC (USA) 3 503.39.005.200 ROTOR KOKUSAN 2K-3 '98 FL YWHEEL KOKUSAN 2K-[...]

  • Page 15

    KUPPLUNG » CLUTCH 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.32.001.072 KUPPLUNGSKORB 72-Z KPL. 03 OUTER CLUTCH HUB 72-T CPL. 03 1 2 548.32.002.000 MITNEHMER 546/548 2003 INNER CLUTCH HUB 546/548 2003 1 3 546.32.003.000 DRUCKKAPPE 250-380 '98 PRESSURE CAP 250-380 '9[...]

  • Page 16

    KICKSTARTER » KICKSTARTER 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.33.070.044 KICKST ARTER KPL. '03 KICKSTAR TER CPL. '03 1 2 546.10.052.000 KETTENRADSCHR. M8X20 ISK SW=6 SPROCKET SCREW-AH M8X20 WS=6 1 3 546.33.037.000 F ASONSCHEIBE 8 MM VERZINKT WASHER 8MM GAL VA[...]

  • Page 17

    GETRIEBE I - ANTRIEBSWELLE » TRANSMISSION I - MAIN SHAFT 250 SX, 300 MXC / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.33.001.000 ANTRIEBSWELLE 14-Z "1S14" 03 MAIN SHAFT 14-T "1S14" 03 1 2 548.33.002.100 FESTRAD 2.G 16-Z "2S16" SOLID GEAR 2ND G. 16-T "[...]

  • Page 18

    GETRIEBE I - ANTRIEBSWELLE » TRANSMISSION I - MAIN SHAFT 250-300 EXC / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.33.101.000 ANTRIEBSWELLE 14-Z "1E14" 04 MAIN SHAFT 14-T "1E14" 04 1 2 548.33.102.000 FESTRAD 2.G 17-Z "2E17" SOLID GEAR 2ND G. 17-T "2E17[...]

  • Page 19

    GETRIEBE II - ABTRIEBSWELLE » TRANSMISSION II - COUNTERSHAFT 250 SX, 300 MXC / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 7 548.33.007.000 ABTRIEBSWELLE 2003 COUNTERSHAFT 2003 1 11 548.33.011.000 LOSRAD 1.G 28-Z "1S28" IDLER GEAR 1ST G. 28-T "1S28" 1 12 548.33.012.100 LOS[...]

  • Page 20

    GETRIEBE II - ABTRIEBSWELLE » TRANSMISSION II - COUNTERSHAFT 250-300 EXC / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 7 548.33.007.000 ABTRIEBSWELLE 2003 COUNTERSHAFT 2003 1 11 548.33.111.000 LOSRAD 1.G 30-Z "1E30" IDLER GEAR 1ST G. 30-T "1E30" 1 12 548.33.112.000 LOSRAD [...]

  • Page 21

    SCHALTUNG » SHIFTING MECHANISM 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 548.34.001.000 SCHAL TGABEL 4./5. GANG 03 SHIFTING FORK 4TH/5TH GEAR 03 1 2 548.34.002.000 SCHAL TGABEL 2. GANG 03 SHIFTING FORK 2ND GEAR 03 1 3 548.34.003.000 SCHAL TGABEL 1./3. GANG 03 SHIFTING FORK 1ST/3[...]

  • Page 22

    KÜHLSYSTEM » COOLING SYSTEM 250 SX, 300 MXC / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 7 503.35.007.000 KÜHLER LINKS NA TUR (45286) '98 RADIA TOR L/S NATURE (45286)'98 1 8 503.35.008.000 KÜHLER RECHTS NA TUR (45285)'98 RADIA TOR R/S NATURE (45285)'98 1 9 590.35.009.0[...]

  • Page 23

    KÜHLSYSTEM » COOLING SYSTEM 250-300 EXC / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 7 503.35.007.000 KÜHLER LINKS NA TUR (45286) '98 RADIA TOR L/S NATURE (45286)'98 1 8 503.35.008.000 KÜHLER RECHTS NA TUR (45285)'98 RADIA TOR R/S NATURE (45285)'98 1 9 590.35.009.000 K[...]

  • Page 24

    SPEZIALWERKZEUGE » SPECIAL TOOLS 250-300 / 2005 * NEUTEIL / NEW PART X NACH BEDARF / AS REQUIRED FIG TEILNR/PARTNR BEZEICHNUNG DESCRIPTION QTY 1 560.12.001.000 UNIVERSALMONT AGEBOCK '96 UNIVERSAL MOUNTING RACK '96 1 3 546.29.003.000 KUPPLUNGSHAL TER 250'90 CLUTCH HOLDER 250 '90 1 4 560.12.004.000 ZAHNRADSEGMENT GEAR WHEEL SEGME[...]

  • Page 25

    NOTIZEN » NOTES 2005[...]

  • Page 26

    NOTIZEN » NOTES 2005[...]

  • Page 27

    NOTIZEN » NOTES 2005[...]

  • Page 28

    KTM-Sportmotorcycle AG A–5230 Mattighofen www.ktm.at KTM Group Partner Art.Nr.: 3.208.165 05/2004 Foto: Mitterbauer 32081 65[...]