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KTM 450 XC ATV 2008 manual

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Table of contents for the manual

  • Page 1

    450 XC ATV 2008 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF8475HQEN ENGLISH[...]

  • Page 2

    [...]

  • Page 3

    INDEX 450 XC ATV 2008 HANDLEBAR, CO NTROLS 3 x FRAME 5 x MONOSHOCK 6 x SWING ARM 7 x EXHAUST SYSTEM 8 x AIR FILTER 9 x TANK, SEAT, COVER 10 x MASK, FENDERS 11 x DECAL 12 x FRONT WHEEL 13 x REAR WHEEL 14 x WIRING HARNESS 15 x 1[...]

  • Page 4

    INDEX 450 XC ATV 2008 HAND BRAKE CYLINDE R 16 x REAR BRAKE CONT ROL 17 x BRAKE CALIPER FRONT 18 x BRAKE CALIPER REAR 19 x LIGHTING SYSTEM 20 x INSTRUMENTS/LOCK SYSTEM 21 x SPECIAL TOOLS 22 x ACCESSORIES KIT 23 x FRONT SECTION 24 x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any e[...]

  • Page 5

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83001033051 STEERING HEAD SCREW M20X1,5 1 2 83001033052 WASHER F. STEERIN G BEARING 1 4 0015100303 HH COLLAR SCRE W M10X30 WS=13 1 5 83001033050 STEERING LEVER 1 6 83001033000 STEERING C OLUMN 1 7 0025080256 HH COLLAR SCRE W M8X25 TX40 2 8 83001035044 BEARING B LOCK WITH BEARI NG 08 1 9 83001035050 [...]

  • Page 6

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 41 59002047000 LEVER CPL. RACI NG 2000 1 44 83032063000 CLUTCH PIPE 1 45 58411049100 CLUTCH SWIT CH 03 1 46 83002030000 MASTER CYLINDE R CPL. 1 47 0760385570 SHAFT SEAL RING 38,5X55X7 1 48 0472055200 CIRCLIP DIN0472-55X2 1 49 0625060061 BALL BEARING 6006/32-2RS1 1 50 0770320015 O-RING 32,00X1,50 VITON[...]

  • Page 7

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 8300300100030 FRAME ATV-XC "NC08" 2008 1 2 83003040000 FOOTREST CPL. L/S 1 3 83003041000 FOOTREST CPL. R/S 1 4 0025100246 COLLAR SCREW M10X24 TX 4 8 77303053051 BUSHING 8,2X10 X22 1 9 83003053000 CHAIN SLIDI NG PIECE BELOW 1 10 0023100183 COLLAR SCREW M10X18 TX 4 11 83003013044 ENGINE SUPP[...]

  • Page 8

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83004010044 MONOSH OCK CPL. REAR 1 2 0015120556S HH COLLA R M12X55 WS=13 06 2 3 83061050044 FRONT MO NOSHOCK CP L. 2 4 0023100453 COLLAR SCREW M10X45 TX 4 088300410 / C088300410 * NEW PART X AS REQUIRED 6 MONOSHOCK[...]

  • Page 9

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83010040053 SHAFT SEAL RING 2"X2,75"X0,25" 1 2 83010040051 INNER RIN G 32008 2 3 83010040050 OUTER RI NG 32008 2 4 83010040033 REAR WHEEL EXC ENTRIC CPL. 1 5 72003035000 GREASE FITTING M6 STRAIGHT 1 6 83010040052 SHAFT SEAL RING 2"X2,75"X0,313 1 7 0025080456 HH COLLAR SCRE W[...]

  • Page 10

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83005082070 ENDCAP SPARKY ATV 08 1 2 83005082050 SILENCER H OUSING SPARKY ATV 1 3 77005081016 STUFFING YAR N EXC-F 07 1 4 58705078350 STUFFINGYAR N 350 GRAMM '99 1 5 58605083010 SCREW TORX M5 X10 05 12 6 83005082060 CONNEC TING CAP CPL. ATV 1 7 0025060306 HH COLLAR SCRE W M6X30 TX30 2 8 0137060[...]

  • Page 11

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83006026000 CARBURE TOR CONNE CTION BOOT 1 2 83008072030 AIR FILTER BOX COVER 1 3 77306019000 FASTEN. DEVICE FILTER S. SX 07 1 4 77306016000 FILTER CARRIE R 4S SX 07 1 5 83006024000 INTAKE MANIFOL D 1 6 83006017000 AIR FILTER SUPP ORT BRACKET CP L 1 7 77306018000 FILTER SUPPORT BUSH 07 1 8 773060150[...]

  • Page 12

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83007040000 SEAT ATV 1 2 0014050203 HH COLLAR SCRE W M 5X20 WS=6 2 3 83007013050 SPOILER BRA CKET 2 4 78007008044 TANK PLUG CPL. EXC 08 1 5 0025060166 HH COLLAR SCRE W M6X16 TX30 1 6 50307014000 TANK ROLLER 12 X26X12 '98 1 7 58407011100 SCREW FOR SEAT M6X11,5/8 1 8 8300701303330 FUEL TANK CPL. [...]

  • Page 13

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 0025060126 HH COLLAR SCRE W M6X12 TX30 13 2 50308052000 BUSH FO R SPOILER 6X11X16X5 MM 15 3 0017060203 EJOT PT SCREW K60X20 WS=6 11 4 50308053000 BUSH FO R SPOILER 6X11X16X7,5 6 5 8300807201004 AIR INTAKE L/S ORANGE 1 6 8300807202004 AIR INTAKE R/S ORANGE 1 8 8300807203304 REAR FENDER CPL. O RANGE 1[...]

  • Page 14

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83008099100 DECAL SET 450 ATV XC 2008 1 2 83003098300 STICKER "WAR NING LABEL 4" 1 3 83003098200 STICKER "WAR NING LABEL 3" 1 4 83003098000 STICKER "WAR NING LABEL 1" 1 5 83003098100 STICKER "WAR NING LABEL 2" 1 6 50307098000 STICKER "OW NERS MANUAL"[...]

  • Page 15

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 58414030000 HH COLLA R NUT M10X1,25 WS=13 8 2 83009074000 TIRE FRONT 21X7 X10 4PR 2 3 83009070000 RIM FRONT 10X5 -5 2 4 83009066000 OUTER B RAKE DISK PROTECTO R 2 5 0985120003 SELF LOCKING NUT DIN0985-M12 2 6 83009013000 SPACER BUSHI NG 2 7 0760224070 SHAFT SEAL RING BSL 22X40X7NB R 2 8 0625062028 B[...]

  • Page 16

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 58414030000 HH COLLA R NUT M10X1,25 WS=13 8 2 83010074000 TIRE REAR 20X11-9 4PR 2 3 83010070000 RIM REAR 8X9" 2 4 0985181503 SELF LOCK.NUT DIN0985-M18X1,5 2 5 0125190003 WASHER DIN0125 A 19 2 6 83010013000 SPACER BUSHI NG 2 7 83010069044 REAR WHEEL H UB CPL. 2 8 83010063000 CIRCLIP REA R AXLE 2[...]

  • Page 17

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83011055000 BATTERY BOX 1 2 50303018000 RUBBER L=145MM 1 3 83011075050 MAIN/LIGHT WIRI NG HARNESS 08 1 4 83011079000 LIGHTING WI RING HARNESS 08 1 5 83011097100 GROUN D CABLE 2 1 6 0025060166 HH COLLAR SCRE W M6X16 TX30 3 7 58411098100 CONTACT WAS HER M6 VSV-K6 1 8 83011034000 VOLTAGE REG ULATOR 1 9[...]

  • Page 18

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83013001000 HAND BRAKE CYL. MAGURA 12MM 1 2 83013008000 REPAIR KIT PISTON MA GURA 12MM 1 3 83013003000 COVER, MEMB RANE, SCREW 1 4 83013005000 CLAMP, CYL. PIN, O-RING 1 5 83013009000 ARRESTING LEVE R, SPRING, SCRE W 1 6 50311051100 BRAKE LIGHT SWI TCH REAR '98 1 7 83013002000 HAND-B RAKE LEVER [...]

  • Page 19

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 0025100306 COLLAR SCREW M10X30 TX 1 2 0625060002 BALL BEARING SKF 6000-2RS1 2 3 59001037000 SPECIAL SCREW M8X26 WS=10 1 4 46030045000 COLLAR N UT M8 WS=10 1 5 60013051000 STEP PLATE FOOT BRAKE LEVER 03 1 6 0025050126 HH COLLAR SCRE W M5x12 TX30 2 7 83013050044 FOOT BRAKE LEV ER CPL. ATV 1 8 09850600[...]

  • Page 20

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83013021000 SEALING RIN G 8X MAGURA 26MM 1 2 83013019000 PISTON KIT 4X MAGU RA 26MM 1 3 83013030100 BRAKE PAD SET FRO NT ORGANI C 2 4 83013017000 SET - BOLT 1X, PIN 2X 2 5 0025080206 HH COLLAR SCRE W M8X20 TX40 4 7 83013015000 CALIPER FRO NT L/S MAGURA 26MM 1 8 83013016000 CALIPER FRO NT R/S MAGURA [...]

  • Page 21

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 50332062000 HOLLOW SC REW CPL. M 10X1 '98 1 5 59413013050 COPPER GASKET 2 6 83013070000 BRAKE HOSE REA R 630MM 1 7 83013080000 BRAKE CALIPER MAGURA 28MM 1 8 83013090100 BRAKE PADS REA R ORGANIC 1 10 83013089000 ISOLATOR CPL. 1 15 83013084000 CUP SET 1 16 83013081000 REPAIR KIT PISTON MA GURA 28[...]

  • Page 22

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83014001000 HEADLIGHT ATV 1 2 54814001050 RUBBER CAP FOR HEAD LI GHT 05 1 3 44111038000 BILUX-BU LB 12V 35/35W BA20D 1 4 0081050181 SCREW FOR PLASTIC K50X18 T20 3 5 49011435100 BULB 12V 5W (W2,1X9,5D) PHIL. 1 6 54811001050 CABLE FOR HEAD LIGHT 2005 1 7 0017060203 EJOT PT SCREW K60X20 WS=6 2 8 830080[...]

  • Page 23

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83011067050 KEY COVER CAP 1 2 50311066050 IGNITION L OCK NUT M24X1 1 3 58411066450 WASHER F. IGNITI ON LOCK 03 1 4 40011166200 KEY BLANK BLACK " T" GRIP 1 5 83011066000 IGNITION L OCK 1 6 58011021300 H.BEAM INDICATOR LIGHT BL UE'98 1 6 58011023300 NEUTRAL IN DIC. LIGHT GREE N '98[...]

  • Page 24

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83019010461 OPEN END W RENCH 46MM 1/2"DR IVE 1 2 83019011000 HOOK WRE NCH F.BEARIN G ADJUSTM. 1 3 83019012000 PRESS TOOL FO R REAR EXCENT RIC 1 4 83019013000 PRESS TOOL FR. WHEEL HUB BEAR. 1 5 83019014000 CAL. F. CASTOR -/CAMBER ADJUST. 1 6 83019020000 PRESS TOOL FOR STEERING BEAR. 1 7 83019020[...]

  • Page 25

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 0 0025060166 HH COLLAR SCRE W M6X16 TX30 1 0 312305 DOCUMENTS BAG 2006 1 0 312313 KTM BALLPOINT ORAN GE 1 0 3210039 CUSTOMER WELCOME LETTE R 1 0 58411098100 CONTACT WAS HER M6 VSV-K6 1 0 58511053000 BATTERY 12V 4AH YTX5L -BS 1 0 83011067050 KEY COVER CAP 1 0 83011097000 GROUN D CABLE 1 1 0 83019014000[...]

  • Page 26

    450 XC ATV 2008 FIG PART NUMBER DESCRIPTION QTY 1 83061006000 WHEEL CARRIE R R/S CPL. 1 2 83061005000 WHEEL CARRIE R L/S CPL. 1 3 0982101253 SELF LOCK.NUT M10X1,25 6 4 83061005025 SELF LOCK.NUT M12X1,5 2 6 83061010044 TRACK RO DS CPL. 2 7 83061001050 BALL HEAD M10X 1,25 2 8 83061003044 A-ARM TOP R/S X C CPL. 1 9 83061001044 A-ARM TOP L/S XC CP L. 1[...]

  • Page 27

    [...]

  • Page 28

    KTM-Sportmotorcycle A G A-5230 Mattighofen www.ktm.at Art.Nr.: 3CF8475HQEN 9/2007 *3CF8475HQEN* 3CF8475HQEN KTM Group Partner[...]