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KTM 125 SX 2008 manual

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Table of contents for the manual

  • Page 1

    125 SX 2008 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF6101H0EN ENGLISH[...]

  • Page 2

    [...]

  • Page 3

    INDEX 125 SX 2008 FRONT FORK, TRIPLE CLA MP 3 x FRONT FORK DISASSEMBLE D 4 x HANDLEBAR, CO NTROLS 7 x FRAME 8 x MONOSHOCK 9 x SWING ARM 10 x MONOSHOCK DI SASSEMBLED 11 x EXHAUST SYSTEM 13 x AIR FILTER 14 x TANK, SEAT, COVER 15 x MASK, FENDERS 16 x DECAL 17 x 1[...]

  • Page 4

    INDEX 125 SX 2008 FRONT WHEEL 18 x REAR WHEEL 19 x HAND BRAKE CYLINDE R 21 x REAR BRAKE CONT ROL 22 x BRAKE CALIPER FRONT 23 x BRAKE CALIPER REAR 24 x ACCESSORIES KIT 25 x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment , technical specifications, prices, colors, sh[...]

  • Page 5

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1* 14187D01 FRONT FORK WP D=48 C C 125 SX08 1 3* 0025080256 HH COLLAR SCRE W M8X25 TX40 8 4* 0025080356 HH COLLAR SCRE W M8X35 TX40 10 5* 0025080256S HH COLLAR SCRE W M8X25 TX40 1 6 0912100356 AH SCREW DIN6912-M10X35 10.9 2 7 54801036100 STE.HEAD SCR. M20X1,5 WS=27 SL 1 SELF-LOCKING 8 0770025035 O-RING 25[...]

  • Page 6

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 3 48600569 SETTING KNOB 2 12* 48600693 OUTER TUBE L577 D54/60MM 2L BL 2 13* 48600698 FORK PROTECTIO N RING 08 2 15 48600429 DU-BUSH D48XD 52X12DDL02 2 16 48600013 SUPPORT RING 50 X 57,6 X 1,5 2 17 48600347 OIL SEAL RING 48X57,8X9,5 03 2 18 48600070 LOCK WASHER SB58 2 19 48600400 DUST CAP D=48 58,4X11,8 2 [...]

  • Page 7

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 47 35480377 SPRING CHECK VALVE D=0,5 2 47 48600382 SHUTTLE VALVE SPRING C=0,4 2 48* 48600519S3 MEMBRANE HOLDER 2 49 48600512 LOCK WASHER D=25,5 2 50 48600542 AH SCREW M4X6 2 51 46811499 O-RING NBR 21X 2 4 52 48600047 PISTON COMPRESSION D=27,9 2 53 50180222 O-RING NBR 4X1, 5 8 54 48600518S PIN VALVE SET 2 [...]

  • Page 8

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 99 R14014 REPAIR-KIT GASKET 48MM 0 1 087800132 / C087800132 * NEW PART X AS REQUIRED 6 FRONT FORK DISASSEMBLED[...]

  • Page 9

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1* 7730200110017 HANDLEBAR REN THAL SX 28MM 08 1 2 59002002000 HANDLEBAR PAD 05 1 4 57013072000 WIRING HOLDER 12MM 1 5* 60111094000 CLAMP 5/7 MM 06 2 10 54802010000 THR.TWIST CRIP CPL. W.O.CA. 04 1 11 54802013000 TWIST GRIP COVER RENT HAL 04 1 12 50302020000 PROTECTION COV ER '97 1 14 50302091000 THR[...]

  • Page 10

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 5030340100030 FRAME 125 SX "BA07" 07 1 2 77303002000 SUB FRAME SX "Q7" 07 1 3* 78003002010 SUB FRAME APPLICATION LE FT 08 1 4* 78003002020 SUB FRAME APPLICATION RIGHT 08 1 5 50303413000 REINFORCING B. 125 SX 07 2 7 50307012000 ADH. FOIL TRANSP. 80X80 MM 04 2 8 59001037000 SPECIAL SCR[...]

  • Page 11

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 8* 0025120506S HH COLLAR SCRE W M12X50 TX45 2 10* 12187D01 MONOSHOCK PDS B07 DA 125 SX 08 1 085030410 / C085030410 * NEW PART X AS REQUIRED 9 MONOSHOCK[...]

  • Page 12

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 2 77304030044 SWINGARM CPL. 07 1 3 77304066000 CHAIN SLIDING P ROTECTION 1 4 77304066050 BUSHING F. CHAI N SLIDING PR.07 2 5 0009050103 SPECIAL SCREW M 5,0X10 2 6 77313047000 BRAKE HOSE GUIDE L OWER 07 1 7* 0025060106 HH COLLAR SCRE W M6X10 TX30 2 8 54804034000 BUCKET F. SHAFT SEAL RING 03 4 9 0760253270 [...]

  • Page 13

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1* 50180597S1 TOP PART CPL. M57,5X1 H30,5 08 1 2 50180213S10 DCC-COMPR.DA MP.CONTROL CPL. 07 1 3 46180007 ADAPTOR BUSH KGW 12X24 2 4 R12012 REP. KIT BEAR./SEAL UP. 07 1 8 50180095 BLEED PLUG R 1/8 1 12 52000041 WP CAUTION (PDS KTM) 58X83 1 19 46810893 O-RING NBR 5,28 X1,78 1 20 36120151 SCREW PLUG M5X6 1 [...]

  • Page 14

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 85 50180126 CIRCLIP 53X1,75 1 86 50180511 COVER D=50 07 1 87 50180480 BUMP RUBBER D58 D17 H59 SXS 05 1 90 50180512S1 MONOSHOCK LO WER PART CPL. 07 1 91 50180105 THREADED BUSH M12 PDS 1 92 50180297 RUBBER PLUG D=8 1 93 40540603 STEEL BALL D=3MM 2 94 48600028 SPRING D=2,9 L=7,9 1 96 50180222 O-RING NBR 4X1,[...]

  • Page 15

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 7 50305007300 EXHAUST PIPE CPL. SX 2006 1 8 0770440030 O-RING 44,00X3,00 VITON 2 9 50305016000 TEN.SPRING L=62MM EY.MOVEAB LE 2 10 54605057000 RUBBER SLEEVE D=21MM/23MM ' 93 1 12 50305012000 SWINGELEMENT FOR EXHA UST PIPE 2 13* 0024060156 HH COLLAR SCRE W M6X15 TX30 2 14* 0024060106 HH COLLAR SCRE W [...]

  • Page 16

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1* 7730600101030 FILTER WALL SX BLACK 07 1 3* 7730600300030 FILTER BOX COVER SX B LACK 07 1 4 77306001020 REAR PART FILTER BOX 07 1 7 54806008051 QUICK RELEASE-NIPPLE 03 2 8 54806108052 BLIND RIVET 3,3X9,7 GRO OVED 04 4 9 54806008050 QUICK RELEASE-SPRING HANGER 2 10 77306010000 FENDER FOR FILTER B OX 1 15[...]

  • Page 17

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 4 50307005000 GAS COCK MIKUNI ON/ OFF 2001 1 6 0770130023 O-RING 13,00X2,30 1 7* 78007000270 PVC-HOSE 5,6X10X270MM 1 8 77007008044 FILLER CAP CPL. 05 1 11 77307026000 TANK BUSHING 07 1 12* 7730701313330 FUEL TANK CPL. SX 7,5L 08 1 14 50307014000 TANK ROLLER 12X26X12 '98 3 15 54807016000 FUEL PREFORME[...]

  • Page 18

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 7730800704404 NUMBER PLATE CPL. O RANGE 07 1 3 7730802200004 BRAKE HOSE GUIDE O RANGE 07 1 4 0017060203 EJOT PT SCREW K60X20 WS=6 1 5* 0024060106 HH COLLAR SCRE W M6X10 TX30 1 6* 0025050166 HH COLLAR SCRE W M5X16 TX30 2 7 7730801000004 FRONT FENDER 07 1 9 54808020000 SPACER BUSHING 03 4 11* 0024060156 H[...]

  • Page 19

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 2* 50308291400 DISPLACEME. STICKER 125 SX 08 1 085030831 / C085030830 * NEW PART X AS REQUIRED 17 DECAL[...]

  • Page 20

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 7730900104430 FRONT WHEEL CPL.1,6X21EXCEL 07 1 2* 78009010044 FRONT WHEEL HU B CPL. 08 1 3 54809011000 BEA.SPACERTUBE 35X2 L=79,4 03 1 4 0625069068 GR.BALL BEAR.6906 DDU2CG23S 6NM 2 5 77309015000 FRONT WHEEL REP. KIT 1 6 0760354771 SHAFT SEAL RING 35X47X7 TC 2 8 77309012000 SPACER BUSHING 07 2 10* 78009[...]

  • Page 21

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 7731000104430 REAR WHEEL CPL.2,15X19"EXCEL07 1 2* 78010010044 REAR HUB CPL. 08 1 3 59010011000 BUSHING SPACER T UBE 121,5MM 01 1 4 0625060058 GR.BALL BEAR.6005 DDU2CG23S 6NM 2 5 0472047175 CIRCLIP DIN0472-47X1,75 1 6 0760324771 SHAFT SEAL RING 32X47X7 BSL 2 7 77310016000 SPACER BUSHING 07 2 8* 7731[...]

  • Page 22

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 42 50304040100 SCREW M10X1,25X50 WS=10 2 43 58414030000 HH COLLAR NUT M10X1,25 WS=13 2 44 50310099000 HEXAGON NUT M20X1,5 '98 1 085231010 / C085031010 * NEW PART X AS REQUIRED 20 REAR WHEEL[...]

  • Page 23

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 54813001200 HAND BRAKE CYLINDER CPL. SX 06 1 9 50313003000 HANDBRAKE CYL.COVER CPL.NATU RE 1 10 54813008200 REP.SET PISTON D=10MM 2006 1 11 50313005000 CLAMP CPL. NATURE 1 12* 0025060256 HH COLLAR SCRE W M6X25 TX30 2 15 50313006100 LEVER SCREW CPL. 2001 1 20 54813002100 HAND BRAKE LEVER + SPRI NG 2006 1[...]

  • Page 24

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 54813060100 REAR BRAKE CYLINDE R CPL. 2004 1 2 54813061200 REPAIR KIT PISTON 13MM 06 1 3 54813062100 REAR BRAKE CYL. COVE R CPL. 04 1 4 54813063000 FOOT-BRAKE CYL. GASKET SX 03 1 5 54813020100 HOLLOW SCREW BLA CK M10X1X19 1 7 54813070000 BRAKE HOSE REAR 655MM 03 1 9 0603100141 COPPER GASKET DIN7603-10X1[...]

  • Page 25

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 59013015144 BRAKECALIPER FRONT BREMBO 2000 1 5 54613205000 REPAIR KIT 28MM 1 6 54613206000 REPAIR KIT PISTON 28MM 1 7 54613210100 BOLT CPL. 6X56 1 8 54613212000 RETAINING PLATE SET BREMB O 1 9 50313030200 BRAKEP.SET FR.TOSHIBA TT2701 HH 1 10 60013020000 BLEEDER SCREW WITH CAP 1 12 54613218000 CUP SET SH[...]

  • Page 26

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 1 54813080144 BRAKE CALIPER REAR CPL. 2005 1 2 50313081200 REPAIR KIT SEALING RI NGS 26MM 1 3 54813082000 BOLT SET FOR BR AKE CALIPER 03 1 4 54813090300 BRAKE PAD SET REAR TOYO 1 5 54813083000 BRAKE PISTON 26MM 2003 1 6 54813018000 RETAINING SPRING SET 2003 1 8 54613218000 CUP SET SHORT 1 10 54813070000 B[...]

  • Page 27

    125 SX 2008 FIG PART NUMBER DESCRIPTION QTY 0 312305 DOCUMENTS BAG 2006 1 0 312313 KTM BALLPOINT ORAN GE 1 0 3210039 CUSTOMER WELCOME LETTE R 1 0 5030314013390 FOOTREST L.+R. CPL. 03 1 0 77303192000 PROTECTIVE FILM FRAME LEFT 07 1 0 77303193000 PROTECTIVE FILM FRAME RIGHT 07 1 1* 3211225 OWNERS MAN. 125-250 SX/XC 2008 1 1* 3CF6101H0EN SPC CHASSIS 1[...]

  • Page 28

    NOTICE 125 SX 2008[...]

  • Page 29

    NOTICE 125 SX 2008[...]

  • Page 30

    NOTICE 125 SX 2008[...]

  • Page 31

    [...]

  • Page 32

    KTM-Sportmotorcycle A G A-5230 Mattighofen www.ktm.at Art.Nr.: 3CF6101H0EN 4/2007 *3CF6101H0EN* 3CF6101H0EN KTM Group Partner[...]