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KTM KTM 640 manual

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Table of contents for the manual

  • Page 1

    MOTOR KTM 640 LC4-E/mil ART .NR. 3.204.58 5.98 ERSA TZTEILKA T ALOG SP ARE P AR TS MANUAL '98[...]

  • Page 2

    [...]

  • Page 3

    INHAL TSVERZEICHNIS INDEX LOCTITE 242 LOCTITE 242 LOCTITE 242 0015 060953 0015 060553 0015 060553 0015 060303 0015 060303 0015 060303 L SILICON 5 6 7 7 9 10 11 24 21 13 12 17 20 18 19 23 15 16 11 33 34 38 31 42 28 40 41 43 25 1 1,5,6,7,9,10,11,15,16,17, 21,23,24,28,47,48,50,51 +GETRIEBELAGER TRANSMISSION BEARINGS (2 x 565.33.093.000, 0625 201029, 4[...]

  • Page 4

    INHAL TSVERZEICHNIS INDEX 24 21 19 22 17 18 20 8 7 31 32 6 3 27 2 1 28 10 11 12 29 13 14 15 16 LOCTITE 648 9 33 1 2 3 4 5 6 7 31 33 32 14 31 15 17 16 10 10 11 24 25 23 22 20 26 21 12 13 18 18 18 30 34 1 30 35 21 20 33 31 32 31 2 3 4 4 5 6 7 8 9 10 11 12 13 15 14 36 1 2 3 4 03 5 6 8 7 10 9 11 12 13 14 15 16 17 20 22 21 1 11 6 3 7 8 4 8 7 6 5 2 9 10 [...]

  • Page 5

    MOTORGEH Ä USE ENGINE CASE 640 ‘ 98 LOCTITE 242 Dichtungssatz Gasket-Set LOCTITE 242 LOCTITE 242 0015 060553 0015 060953 0015 060553 0015 060553 0015 060653 0015 060303 0015 060303 0015 060303 0015 060303 0015 060303 L SILICON 5 6 7 7 9 10 11 24 21 13 12 17 20 18 19 23 15 16 11 33 34 38 30 35 36 35 44 47 46 45 48 47 50 51 31 55 42 28 40 41 43 25[...]

  • Page 6

    MOTORGEH Ä USE ENGINE CASE 640 ‘ 98 LOCTITE 242 Dichtungssatz Gasket-Set LOCTITE 242 LOCTITE 242 0015 060553 0015 060953 0015 060553 0015 060553 0015 060653 0015 060303 0015 060303 0015 060303 0015 060303 0015 060303 L SILICON 5 6 7 7 9 10 11 24 21 13 12 17 20 18 19 23 15 16 11 33 34 38 30 35 36 35 44 47 46 45 48 47 50 51 31 55 42 28 40 41 43 25[...]

  • Page 7

    KURBEL WELLE, KOLBEN CRANKSHAFT , PISTON 640 ‘ 98 KUPPLUNG CLUTCH 16 15 1 6 6 4 5 7 8 21 22 23 2 9 10 640 gegossen 640 cast 40 41 42 43 44 45 45 D=101mm 98-579.30.2 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.30.018.100 KURBEL WELLE KPL. 640 LC4-E ‘ 98 CRANKSHAFT CPL. 640 LC4-E ‘98 1 H U B 7 8 M M STROKE 78MM 2 583.30.015.044 PLEUE[...]

  • Page 8

    AUSGLEICHSWELLE BALANCER SHAFT 640 ‘ 98 5 1 4 98-584.30.7 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.30.055.144 AUSGLEICHSWELLE KPL. LC4 ’ 95 BALANCER SHAFT CPL. LC4’95 1 4 0625 160040 RILLENKUGELLAGER 16004 C3 GROOVED BALL BEARING 16004 C3 1 5 0625 160030 RILLENKUGELLAGER 16003 C3 GROOVED BALL BEARING 16003 C3 1 * = NEUTEIL / NEW[...]

  • Page 9

    ZYLINDER CYLINDER 640 ‘ 98 6 6 2 5 3 4 1 97-577.30.5 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 585.30.005.100 ZYLINDER 101MM 640 ’ 97 CYLINDER 101MM 640 LC4’97 1 2 580.30.030.000 ZYLINDERFUSSDICHTUNG CYLINDER BASE GASKET 1 3 0835 100456 STIFTSCHRAUBE DIN0835-M10X45 STUD DIN0835-M10X45 4 VERZINKT ZINC COA TED 4 0331 100003 BUNDMUTTER [...]

  • Page 10

    ZYLINDERKOPF CYLINDER HEAD 640 ‘ 98 6F = 640 ccm 4 6 51 8 8 51 5 6 54 55 3 3 3 3 3 57 56 52 2 1 41 39 42 50 45 014 14 19 15 9 018 18 Three-Bond Dichtmasse Three-Bond Gasket 11 7 13 12 53 49 60 31 30 32 32 34 35 98-579.36.2 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.36.020.000 ZYLINDERKOPF KPL. 640 LC4 ‘ 98 CYLINDER HEAD CPL. 640 LC4[...]

  • Page 11

    ZYLINDERKOPF CYLINDER HEAD 640 ‘ 98 6F = 640 ccm 4 6 51 8 8 51 5 6 54 55 3 3 3 3 3 57 56 52 2 1 41 39 42 50 45 014 14 19 15 9 018 18 Three-Bond Dichtmasse Three-Bond Gasket 11 7 13 12 53 49 60 31 30 32 32 34 35 98-579.36.2 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 54 0912 060501 ISK.SCHRAUBE DIN0912-M 6X50 AH SCREW DIN0912-M 6X50 1 55 0912[...]

  • Page 12

    VENTIL TRIEB V AL VE DRIVE 640 ‘ 98 21 20 23 24 21 20 13 12 23 8 4 3 2 1 3 4 8 14 23 13 12 23 37 36 35 34 33 32 31 30 11 10 6 6 7 7 15 97-577.36.3 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.36.030.000 EINLASSVENTIL 36 MM INT AKE VAL VE 36 MM 2 2 580.36.031.000 AUSLASSVENTIL 30 MM EXHAUST VAL VE 30 MM 2 3 580.36.027.000 ANLAUFSCHEIBE [...]

  • Page 13

    STEUER TRIEB TIMING DRIVE 640 ‘ 98 8 50 25 23 22 3 4 2 21 26 20 9 10 31 32 33 6 5 11 7 15 11 35 37 38 39 40 36 LOCTITE 242 LOCTITE 242 LOCTITE 242 LOCTITE 242 LOCTITE 242 30 12 13 24 43 44 45 98-579.36.1 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 580.36.014.000 STEUERRITZEL 17-Z TIMING GEAR 17-T 1 3 583.36.011.001 NOCKENWELLENRAD 34-Z ?[...]

  • Page 14

    SCHMIERSYSTEM LUBRICA TING SYSTEM 640 ‘ 98 25 26 45 45 12 44 46 46 30 40 45 45 45 20 43 12 45 45 25 26 9 18 15 16 17 18 19 13 60 32 32 1 5 0 46 47 LOCTITE 242 5 6 3 2 6 7 8 23 22 21 LOCTITE 242 4 3 3 5 6 2 1 6 7 97-577.38.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.38.001.100 Ö LPUMPENRAD 31-Z OIL PUMP GEAR 31-T 1 2 0402 251980 NAD[...]

  • Page 15

    MOTORENTL Ü FTUNG BREA THER SYSTEM 640 ‘ 98 2 2 1 2 2 3 4 4 97-577.38.3 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.35.025.800 ENTL Ü FTUNGSSCHLAUCH BREA THER TUBE TOP 1 2 420.13.037.200 SCHLAUCHBINDER GEMI 12/22 HOSE CLAMP GEMI 12/22 4 3 575.30.090.000 ENTL Ü FTUNGSSCHLAUCH ‘ 93 BREA THER TUBE ENGINE ‘93 1 4 584.30.089.000 FIL[...]

  • Page 16

    VERGASER BST 40 CARBURETOR BST 40 640 ‘ 98 37 35 28# 27 21 23 34 9 7 49 53 50 42 20 81 80 ACHTUNG !!! V or dem Einbau des V ergasers, Bed ü sung kontrollieren. CAUTION !!! Before mounting the carburetor , check the jetting. 99(#) 29 1 # # # # # # # 84 82 83 83 98-579.31.0 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 579.31.001.000 VERGAS[...]

  • Page 17

    Z Ü NDANLAGE KOKUSAN IGNITION SYSTEM KOKUSAN 640 ‘ 98 1 2 4 5 7 8 8 10 12 13 14 16 17 18 18 20 22 23 22 24 6 9 LOCTITE 648 LOCTITE 648 LOCTITE 242 LOCTITE 242 30 31 32 19 SILICON 33 34 97-577.39.0 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.39.005.100 ROTOR KOKUSAN LOSE GP9128 ‘ 97 FL YWHEEL KOKUSAN GP9128 ‘97 1 2 584.39.004.000 [...]

  • Page 18

    ELEKTROST AR TER ELECTRIC ST ARTER 640 ‘ 98 LOCTITE 648 1 2 3 5 6 7 8 9 15 16 16 17 20 21 22 23 23 23 25 26 29 28 30 31 32 24 LOCTITE 648 4 4 10 29 SILICON SILICON 27 12 97-577.40.0 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.40.001.000 E-ST ARTERMOTOR KPL. LC4-E E-ST AR TER ENGINE CPL. LC4-E 1 2 0770 250030 O-RING 25,00X3,00 NBR 70 O[...]

  • Page 19

    KUPPLUNG CLUTCH 640 ‘ 98 30 26 25 24 23 23 21 19 22 17 18 20 8 7 31 32 6 3 27 2 1 28 10 11 12 29 13 14 15 16 LOCTITE 648 9 33 97-577.32.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.32.001.081 KUPPLUNGSKORB 81-Z M.PRIM.30-Z OUTER CL.HUB 81-T W .PRIM.30-T 1 2 583.32.001.000 KUPPLUNGSKORB LOSE D=160MM ‘ 94 OUTER CL.HUB LOOSE D=160MM ?[...]

  • Page 20

    KICKST AR TER KICKST ARTER 640 ‘ 98 1 2 3 4 03 5 6 8 7 10 9 11 12 13 14 15 16 17 20 22 21 97-577.33.4 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.33.026.200 MITNEHMERNABE ‘ 94 DRIVING HUB ‘94 1 2 580.33.020.000 ST ARTERFEDER KICKST ARTER SPRING 1 3 520.33.096.000 SICH.RING DIN0471-25X1,64SD LOCK RING DIN0471-25X1,64SD 1 03 520.33.[...]

  • Page 21

    GETRIEBE I TRANSMISSION I 640 ‘ 98 1 11 6 3 7 8 4 8 7 6 5 2 9 10 97-577.33.0 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.33.002.100 ANTRIEBSWELLE 14-Z ‘ 96 MAIN SHAFT 14-T ‘96 1 2 565.33.010.300 FESTRAD 2.G 15-Z (2G3) SOLID GEAR 2.G 15-T (2G3) 1 3 583.33.004.002 LOSRAD 3.G 18-Z „ 02 “ IDLER GEAR 3.G 18-T „02“ 1 4 583.33.00[...]

  • Page 22

    GETRIEBE II TRANSMISSION II 640 ‘ 98 1 12 9 10 13 14 14 2 7 8 5 8 7 4 7 8 3 6 16 19 17 18 23 22 21 LOCTITE 242 20 98-579.33.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 565.33.005.300 LOSRAD 1.G 35-Z (1M3) IDLER GEAR 1.G 35-T (1M3) 1 2 583.33.113.010 LOSRAD 2.G 24-Z „ 10 “ IDLER GEAR 2.G 24-T „10“ 1 3 583.33.007.003 SCHIEBERAD 3.[...]

  • Page 23

    SCHAL TUNG SHIFTING MECHANISM 640 ‘ 98 1 2 3 4 5 6 7 31 33 32 14 31 15 17 16 10 10 11 24 25 23 22 20 26 21 12 13 18 18 18 30 34 98-584.34.0 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.34.005.044 SCHAL TWELLE KPL. LC4 ’ 94 SHIFT SHAFT CPL. LC4’94 1 2 565.34.013.100 SP ANNFEDER 0,8MM SP ANNER SPRING 0,8MM 1 3 580.34.010.000 ST AHLSC[...]

  • Page 24

    W ASSERPUMPE W A TER PUMP 640 ‘ 98 1 30 35 21 20 33 31 32 31 2 3 4 4 5 6 7 8 9 10 11 12 13 15 14 36 97-577.35.3 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.35.050.044 W ASSERPUMPE MECHANISCH KPL. ’ 94 W A TER PUMP MECHANIC CPL.’94 1 2 0471 120010 SICHERUNGSRING DIN0471-12X1 CIRCLIP DIN0471-12X1 1 3 0472 280120 SICHERUNGSRING DIN04[...]

  • Page 25

    K Ü HLSYSTEM COOLING SYSTEM 640 ‘ 98 3 2 16 22 12 12 9 13 14 14 13 11 12 12 30 31 7 12 12 4 5 6 6 1 23 21 20 15 17 40 44 45 46 47 10 41 42 41 42 98-579.35.0 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.35.008.000 K Ü HLER LINKS (45246) LC4 ’ 94 RADIA TOR L/S (45246) LC4’94 1 2 580.35.016.000 K Ü HLERVERSCHLUSS KLEIN 1,4 BAR RADI[...]

  • Page 26

    SPEZIAL WERKZEUG SPECIAL TOOL 640 ‘ 98 130 35 65 HOLZKLOTZ - SELBSTGEFERTIGT WOODEN BLOCK - HOME MADE 150 5 70 STAHLPLATTE - SELBSTGEFERTIGT STEEL PLATE - HOME MADE 27 16 6 4 5 3 26 12 20 22 7 15 23 2 8 9 11 39 T h reeB o n d 1215 S ilic on e L iq u id G aske t S ilico n e F l ü ssig e D ich tun g 18 17 6 4 8 1 98-584.29.0 24 FIG TEILNR/P ARTNR [...]

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  • Page 28

    Gedruckt auf chlorfrei gebleichtem, umweltfreundlichen Papier. - aumayer-druck-mattighofen KTM-SPORTMOTORCYCLE AG A-5230 Mattighofen • Postfach 91 •Austria Internet: http://www .ktm.co.at FN 102019 d - Landesgericht Ried im Innkreis[...]