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Liebert GXT2-6000RTL630 manual

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Table of contents for the manual

  • Page 1

    AC P ow er For Business-Criti cal C on tinuity™ Lie be r t GX T2-6000R TL630 ™ Us er Man ual - 208 / 240 V AC[...]

  • Page 2

    [...]

  • Page 3

    i T ABLE OF CONTENTS IMPORT ANT SAF ETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 G LOSSARY O F S YMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.0 I NTRODUCTI ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    ii 8.6 Bypass Indicator LED (Amber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8.7 UPS ON Indicator LED (Green) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 8.8 Battery Indicator LED (Amber) . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    1 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS SA VE THESE INSTRUCTIONS This manual co ntains important safe ty instructions . Read all safe ty, installation an d operating instructions before operating the Uninterruptible Po wer Supply (UPS). Adhere to all warnings on the unit and in this manual. Follow a ll operating and user instructi[...]

  • Page 6

    2 When replacing batteries, replace with the same Liebert authorized replacement battery kits. ! CAUTION Do not dispose of battery or batterie s in a fire. The battery may explode. Do not open or mutilate the battery or batteries . Released electrolyte is harmful to skin and eyes. It is toxic. ! CAUTION A battery can present a risk of electrical sh[...]

  • Page 7

    3 G LOSSARY O F S YMBOLS Risk of ele ctrical shock Indicates caution followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve-regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage ON/Alarm Silence/Battery Test OFF/Bypass Indic[...]

  • Page 8

    Introd uction 4 1.0 I NTRODUCTION Congratulations on your choice of the Liebert G XT2-6000RTL630 Uninterruptible Power Supply (UPS). It provides conditioned power to microcomp uters and other sens itive electronic equipment. Upon generation, AC power is clean and stable. However, during transmission and distribution it may be subject to voltage sag[...]

  • Page 9

    System Description 5 2.0 S YSTEM D ESCRIPTION 2.1 T ransient V olt age Surge Suppr ession (TVSS) and EMI/RFI Filters These UPS components provide surge protection and filter both elect romagnetic interference (EMI) and radio frequency interference (RFI ). They minimize any surges or interference present in the util- ity line and keep the sensitive [...]

  • Page 10

    System Description 6 2.5 DC-to-DC Converter The DC to DC converter utilizes energy from the ba ttery system and raises th e DC voltage to the opti- mum operating voltage for the inverte r. This allows the inverter to operate co ntinuously at its opti- mum efficiency and volt age, thus increasin g reliability. 2.6 Battery The GXT2-6000RTL630 utilize[...]

  • Page 11

    Major Compo nents 7 3.0 M AJOR C OMPONENT S The GXT2-6000RTL630 is composed of three maj or a ssemblies to provide easi er handling, installa- tion, and versatility . 3.1 Main Frame and Electronics This 5U cabinet is shipped without internal ba tteri es to lighten the UPS for easier installation. The internal batteri es may be installed after t he [...]

  • Page 12

    Major Compo nents 8 Figure 2 GXT2-6000RTL630, rea r view 3.2 Internal Battery Packs The UPS has two internal battery packs behind a ba ttery access door on the front of the unit. Each pack is fitted with a connector to link to the UPS. The batteries are ship ped in packaging separate from the UPS. These must be installed be fore th e UPS may be put[...]

  • Page 13

    Major Compo nents 9 Figure 3 Internal batt ery pa ck with connector 3.3 Removable Power Distribution Box The UPS incorporates a power distri bution box that must be installed before the uni t is placed into service. The power distribution box pro vides the be nefits of plug and receptacle conven ience with a manual bypass switch. For inst allation [...]

  • Page 14

    What’ s Included 10 4.0 W HAT ’ S I NCLUDED The GXT2-6000RTL630 is ship ped with the following items: • GXT2-6000RTL630 user manua l • Vertical display overlay • Top bezels - 2 • MultiLink software CD • MultiLink serial cable, 10 ft (3 m) • Rack mount handles • Battery retaining brackets and screws - 2 each • Support base - 2 ?[...]

  • Page 15

    Installation and Configurat ion 11 5.0 I NST ALLATION AND C ONFIGURATION Do NOT attempt to start the UPS, turn on any circuit breaker or energize the input power until instructed to do so in 6.0 - Initial Start-Up and Electrical Checks . Visually inspect the UPS for freight damage. Report any damag e to the carrier and your local dealer or Liebert [...]

  • Page 16

    Installation and Configurat ion 12 5.1.2 Rack-Mount UPS Inst allation When using the GXT2 in a rack-mount configuration, the UPS must be supporte d by a slide kit, fixed rails or a shelf. When using the optional Ad justable Rack M ount Kit, you will us e the followi ng instructions. The fig- ures accompanying 5.1.3 - Installi ng the Adjustable Rack[...]

  • Page 17

    Installation and Configurat ion 13 3. Install the rear member of each bracket assembly into the rack enclosure with two (2) M5 screws provided in t his kit (see figure at right) . The return flanges on the bracket assemb ly fit to the inside of rack mounting rails. Inse rt screws loosely (finger- tight) into the top and bo ttom holes of t he return[...]

  • Page 18

    Installation and Configurat ion 14 7. Insert the equipment, with inner members attached in Step 5 , into the bracket assembli es by inse rting the top and bottom edges of the inne r members into the top and bottom curved tracks of th e front members and sliding the equipment into the rack (see figure at right). Ends of inner members are tapered to [...]

  • Page 19

    Installation and Configurat ion 15 1. Remove the 3U battery access panel on the front of the GXT2-6 000RTL 630 by loosening the two captive screws loca ted between the bezels (see illustration at left) . 2. Once the capt ive screws are loo sened, tip the pa ne l forward and lift to remov e it from the main cabinet. 3. Unpack the GXT2-24 0BATKIT bat[...]

  • Page 20

    Installation and Configurat ion 16 5.4.1 Att ach Power Distribution Box Whenever the power distribu tion box is not attached to the UPS, the cover must be slid ove r the elec- trical connections to prevent damage or injury. To attach the PD-L630 power distribution box to the UPS: 1. Loosen the white cover ove r the electrical conne ctions by backin[...]

  • Page 21

    Installation and Configurat ion 17 5.4.2 Distribution Box Electrical Connections Electrical connections are made through a removable power distribution box th at attac hes to the rear of the UPS. The installer must provid e a 30A branch circuit breaker, with NEMA L6-30R receptacle. The Input circuit breaker on the dist ri bution box and the Output [...]

  • Page 22

    Installation and Configurat ion 18 5.5 External Battery Cabinet Inst allation Optional Liebert external battery cabinets may be connec ted to the UPS to prov ide additional battery run time. External battery cabinets are design ed to be placed on one side of the UPS or stacked beneath the UPS. 1. Visually inspect the external battery cabinet for fr[...]

  • Page 23

    Initial Start-Up and Electrical Checks 19 6.0 I NITIAL S TAR T -U P AND E LECTRICAL C HECKS 1. Verify that the in put and output circui t breakers are off (op en). 2. During initia l system checks, disconnect all loa ds (open load disconne cts). 3. Inspect all wiring, cables, and connection. 4. If external battery cabinets are used, verify that the[...]

  • Page 24

    Configuration Prog ram 20 7.0 C ONFIGURATION P ROGRAM The final step of in stallation may require custom conf iguration of your U PS using the en closed config- uration program. Some configuratio n setti ngs may be changed onl y whil e the UPS is off. These should be set before the UPS is put into full-time service powering the critical load. For m[...]

  • Page 25

    Controls and Indica tors 21 8.0 C ONTROLS AND I NDICATORS 8.1 ON/Alarm Silence/Manua l Battery T est Button This button controls output power to co nnected load (s) and has th ree functions: •O N •A l a r m S i l e n c e •M a n u a l B a t t e r y T e s t ON - Pressing this button will start up the UPS in order to provide conditioned and prot[...]

  • Page 26

    Controls and Indica tors 22 8.3 Load Level Indicator s (4 Green, 1 Amber) The load level indicators displa y the approximate electrical load placed upon the UPS at al l times. 8.4 Battery Level Indicators (5 Green) The battery leve l indicators displa y appr oximate battery capaci ty at all times. The GXT2-6000RTL630 is equipped wi th automatic and[...]

  • Page 27

    Operating Instru ctions 23 9.0 O PERATING I NSTRUCTIONS 9.1 Normal Mode Operation During normal operation, utilit y power provides energy to the UPS. The filters, power factor co rrection circuit and the inverter process this power to provide computer grade power to connected loads. The UPS maintains the batteries in a full y charged state. The fou[...]

  • Page 28

    Communications 24 10.0 C OMMUNICATIONS 10.1 Communications Interface Port The GXT2-6000RTL630 has a standard DB-9 serial port female connector located on the rear of the UPS unit. Several signals are provided on this port and are assigned as follows: 10.2 Pin 4 - Remote Shut down on Battery 1. This pin is functional only when the UP S is in battery[...]

  • Page 29

    Communications 25 10.3 UPS Intelligent Communications The GXT2-6000RTL630 is equipped with two Int ellislot® ports to provide advanced communication and monitoring options. The Intellislot port closer to the corner of the UPS chassis is the serial card slot . This Intellislot port is used for the OCWEBCARD and the USBCA RD. Th e other Intellislot [...]

  • Page 30

    Communications 26 10.4 Remote Emergency Power Off The UPS is equipped with a Remote Emergency Power Off (RE PO) connector. The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS input feeder breaker to remove all source s of po wer to the UPS and connected equipment to comply with national and local wi ring[...]

  • Page 31

    Maintenance 27 11 . 0 M AINTENANCE 1 1.1 Internal Battery The GXT2-6000RTL630 requires very little ma inte nance. The batteries are valve-regulated, non- spillable, flame retardant, lead aci d, and should be kept charged to obtain their designed life. The UPS continuously charges the batteries when connected to the utility supply. When storing the [...]

  • Page 32

    Maintenance 28 1 1.1.1 Inte rnal Battery Replacement 1. Remove the 3U battery a ccess panel on the front of the UPS by loosening the two captive screws located between the bezels (see illustration at right). 2. Once the captive screws are loosened, tip the panel forward and lift to remove it f rom the main cabinet. 3. Use a Phillips (cross-head) sc[...]

  • Page 33

    Maintenance 29 1 1.2 AC Power Connections Power connections may be disconnect ed from the UPS cabinet via a removable distribution box. This may be a convenient feature if the UPS must be moved a short distance or replaced. This box a llows power connections to be conveniently disconnection from the main UPS cabinet. A labe l is attached to the UPS[...]

  • Page 34

    Maintenance 30 1 1.2.2 Reconnect 1. Loosen the cove r over the electrical connection s by backing out the thr ee screws one turn each. 2. Slide the cover open to expose the electrical connectors . 3. Gently retighten the three screws loosened in Step 1 . 4. Align connectors and press the box onto the rear of the UPS. 5. Hold the box firmly again st[...]

  • Page 35

    Trou bleshooting 31 12.0 T ROUBLESHOOTING The information below indicates various sympto ms a user may encounter in the event the GXT2-6000RTL630 develops a problem. Use th is info rmation to determine whether external factors caused the p roblem and h ow to remedy the situation. 1. The Fault indicator will illuminate, indicating th e UPS detected [...]

  • Page 36

    Trou bleshooting 32 T able 3 T roubleshooting guide Problem Cause So lution UPS fails to start when the ON button is pressed. UPS is short-circuite d or overloaded. Ensure UPS is OFF. Disconnect all loads and ensure nothing is lodged in output receptacles. Ensure loads are not defective or shorted internally. Battery indicator LED is illuminated. U[...]

  • Page 37

    Trou bleshooting 33 Fault and LEDs D&E are Illuminated Charger malfunction If the charger is overvoltage, the UPS will shutdown. If the charger is undervolta ge and the batteries a re nearly depleted, this alarm will give a temporar y warnin g before the UPS shuts down. UPS requires service. Cont act your local dea ler, Liebert representative o[...]

  • Page 38

    Trou bleshooting 34 Using the configuration program, the user may specify the number of GX T2-240VBATTUL external battery cabinets atta ched to the UPS. The factory def ault is programmed for internal batteries only. Table 5 above shows the estimated run times at different loads. T able 5 Battery run ti mes Load% 6000VA Internal Battery (minutes) 1[...]

  • Page 39

    Trou bleshooting 35 12.0.1 Auto-Learning Battery Run T imes As batteries age, the estimated runtimes may become less accurate. The GXT2-6000RTL630 is pro- grammed to “learn” from a full battery discha rge and modify the es timated runtime for the measured battery capacity. This can improv e accuracy and compensate for ag ing batteries or batter[...]

  • Page 40

    Specifications 36 13.0 S PECIFICATIONS T able 6 UPS specifications Model Number GXT2-6000RTL630 Model Rating 6000VA/4200W Dimensions, in. (mm) Unit, W x D x H 8.7 x 21.5 x 16.9 (221 x 547 x 430) Shipping, W x D x H 22.0 x 27.2 x 19.7 (560 x 690 x 500) Weight, lb (kg) Unit 57.2 (26) Shipping 81.5 (37) Input AC Parameters Nominal Operating Frequency [...]

  • Page 41

    Specifications 37 T able 7 Internal batt ery specifications Model Number GXT2-240BATKIT Dimensions, W x D x H, in. (mm) Shipping 21.2 x 12.2 x 16.2 (539 x 311 x 412) Weight, lb (kg) Unit 44.5 (20.2) each, (2 requi red) Shipping 93.9 (42.6), (2 batteries in a single carton Type Valve-reg ulated, non-spillable, lead acid Quantity x V 20 x 12V Battery[...]

  • Page 42

    Specifications 38 T able 9 External batte ry cabinet specificat ions Model Number GXT2-240VBA TTUL Used w/ UPS model GXT2-6000RTL630 Dimensions, W x D x H, in. (mm) Unit (with bezel) 6.9 x 20.6 x 16.9 (176 x 522 x 430) Shipping 22.0 x 27.2 x 17.9 (560 x 690 x 455) Weight, lb (kg) Unit 145 (65) Shipping 173.1 (78.5) Battery Parameters Type Valve-reg[...]

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