Multiquip CDA45SSIU3 manual

THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .mqpo wer .com WHISPER W A TT™ SERIES MODEL DCA45SSIU3 50HZ GENERA TOR (ISUZU BB-4JG1T DIESEL ENGINE) P AR TS LIST NO. M1870300904 Re vision #2 (12/19/08) OPERA TION AND P AR TS MANUAL[...]

P A GE 2 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 3 If you belie ve that your v ehicle has a defect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highway T raffi c Safety Administr ation (NHTSA) in addition to notifying Multiquip at 1-800-421-1[...]

P A GE 4 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) T ABLE OF CONTENTS DCA45SSIU3 Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able of Contents ...................................................[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 5 P AR TS ORDERING PROCEDURES www .mqpo w er.com Best Deal! Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ?[...]

P A GE 6 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollow ed at all times when operating this equipment. Failure to read and understand the saf ety messages and operating instru[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or[...]

P A GE 8 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) SAFETY INFORMA TION ENGINE SAFETY W ARNING DO NO T  place hands or fingers inside engine compar tment when engine is r unning. NEVER  operate the engine with heat shields or guards remov ed. K eep fi ngers, hands hair and clothing aw a y  f[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T  star t the engine near spilled fuel or combustib le fl uids. Diesel fuel is e xtremely fl ammable and its v apors can cause an e xplosion if ignited. AL W A YS  refuel in a well-ventilated area[...]

P A GE 10 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER DO NO T  touch output ter minals during operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn. The electrical voltage required to  operate th[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER DO NO T  drop the batter y . There is a possibility that the batter y will e xplode. DO NO T  e xpose the batter y to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gase[...]

P A GE 12 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) Generator Specifi cations T able 1. Model DCA-45SSIU3 T ype Rev olving fi eld, self v entilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 37.8 KV A (30.0 kW) 23.1 KW Prime[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 13 DIMENSIONS Dimensions Figure 1. Dimensions T able 3. Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 30.31 in. (770 mm.) F 74.80 in. (1,900 mm.) B 25.00 in. (635 mm.) G 49.21 in. (1,250 mm.) C 29.05 in. (738 mm.) H 35.43 in[...]

P A GE 14 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) INST ALLA TION T ypical Generator Grounding Application Figure 2.[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the gen[...]

P A GE 16 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) GENERA TOR The MQ P ower Model DCA45SSIU3 generator (Figure 3) is a high quality por table (requires a trailer f or transpor t) po wer source f or telecom sites, lighting f acilities, power tools , submersible pumps and other industrial and construc[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 17 MAJOR COMPONENTS Generator Major Components T able 4. ITEM NO . DESCRIPTION 1 Output T er minal Panel Assemb ly 2 Output Receptacles Assembly 3 Air Filter Assembly 4 Muffl er Assembly 5 Fuel T ank Assembly 6 Engine Assembly 7 Batter y Assembly 8 Ge[...]

P A GE 18 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) GENERA TOR CONTROL P ANEL Generator Control P anel Figure 4. The defi nitions below describe the controls and functions of the DCA45SSIU3 Generator Control P anel (Figure 4). Main Circuit Breaker 1. —This three-pole, 110A main breaker is pro vide[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 19 NOTES[...]

P A GE 20 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) ENGINE OPERA TING P ANEL Engine Operating P anel Figure 5. The defi nitions belo w describe the controls and functions of the DCA-45SSIU3 Engine Operating P anel (Figure 5). P anel Light 1. — Nor mally used in dark areas or at night time. When ac[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 21 NOTES[...]

P A GE 22 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) sho wn below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles and[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 100 V A C GFCI Receptacles There are two 100 V AC , 20 amp GFCI (Duple x Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any v oltage selector switch positi[...]

P A GE 24 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the generator b y the Output T erminal Lugs or the conv enience receptacles (Figure 10). Make sure to read the oper ation manual bef ore attempting to connect a load[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 25 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisf actor ily supplied by the generator f or operating the equip[...]

P A GE 26 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of v oltages are av ailable to supply v oltage f or many diff erent applications. V oltages are selected by using the volta ge selector s witch (Figure 12). T o obtain some of the voltag[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 27 GENERA TOR OUTPUTS/GAUGE READING HO W T O READ THE OUTPUT TERMINAL GA UGE The A C ammeter and A C v oltmeter change-ov er switches on the control panel DO NO T eff ect the generator output. They are pro vided to help observe how much po wer is being[...]

P A GE 28 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at the terminals are dependent on the position of the V oltage Selector Switch and th[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 29 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-440/254V UVWO T erminal Output V oltages Place the voltage selector s witch in the 3Ø 480/277 1. position as shown in Figure 23. V oltage Selector Switch Figure 23. 3Ø-480/277V P osition Connect the load wire[...]

P A GE 30 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load, a 3-pole, 110 amp , main circuit break er is provided to protect the U,V , and W Output T erminals from overload. In addition two single-pole, 20 amp GFCI circuit breake[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 31 INSPECTION/SETUP Refueling Procedure: Level T anks 1. — Mak e sure fuel cells are le v el with the ground. Failure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 29). Only Fill on Le vel Gr ound Figure 29. W[...]

P A GE 32 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) ISUZU recommends ISUZU antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mix ed with 50% demineralized w ater) or pre-diluted. See the ISUZU Engine Owner’ s[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 33 B A TTER Y This unit is of negative g round DO NO T connect in rev erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y life will be shortened, if the fl uid le v el are not properly maintained. Add only distilled [...]

P A GE 34 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING Place the 1. main, G.F .C.I., and aux. circuit break ers ( Figure 35 ) in the OFF position prior to star ting the engine. Main, Aux. and GFCI Figure 35. Circuit Breaker s (OFF) Make sure the 2. v olt[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 35 GENERA TOR ST AR T -UP PROCEDURE he generator’ s frequency meter (Figure 40) should be 5. displa ying the 50 cycle output frequency in HERTZ. Frequency Meter Figure 40. The generator’ s AC-v oltmeter (Figure 41) will display 6. the generator’ [...]

P A GE 36 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) GENERA TOR SHUT -DOWN PROCEDURES NORMAL SHUTDO WN PROCEDURE T o shutdown the generator , use the following procedure: Place both the 1. MAIN, GFCI and LO AD circuit breakers as shown in Figure 49 to the OFF position.. Main, GFCI and Load Figure 49. [...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 37 * 1 Replace engine oil and fi lter at 100 hours, fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imary air fi lter element when restriction indicator shows a v acuum of 625[...]

P A GE 38 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner [...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 39 CHECK OIL LEVEL Check the cr ankcase oil le v el prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause se vere damage to the engine. Make sure the generator is le v el. The oil le v el must be between the tw o notches on[...]

P A GE 40 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . R[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 41 TRAILER MAINTENANCE BRAKES T railer brak es should be inspected the fi rst 200 miles of operation. This will allo w the brak e shoes and drums to seat properly . After the fi rst 200 mile inter val, inspect the brak es every 3,000 miles. If drivin[...]

P A GE 42 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 43 TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachm[...]

P A GE 44 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) TRAILER WIRING DIAGRAM T railer/T owing V ehicle Wiring Diagram Figure 58.[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 45 GENERA TOR WIRING DIAGRAM Generator Wiring Diagram Figure 59.[...]

P A GE 46 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) ENGINE WIRING DIAGRAM Engine Wiring Diagram Figure 60.[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 47 TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 17 sho wn below f or diagnosis of the Generator . If the problem cannot be reme[...]

P A GE 48 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. When ordering a part that has more than one it[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 49 SUGGESTED SP ARE P AR TS DCA45SSIU3 WHISPER W A TT GENERA T OR WITH ISUZU BB-4JG1T DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............8943672922 .......... FIL TER, OIL 5............8943692993 .......... FIL TER, FUEL, CARTRIDGE 3........[...]

P A GE 50 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) GENERA TOR ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 51 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B3110100202 RO T OR ASSY 1 1-1* FIELD ASSY 1 1-2* 8051070003 F AN 1 1-3* 0010310035 HEX, HEAD BOL T 8 1-4* 0042510000 W ASHER, LOCK 8 1-5* 8041611004 COUPLING DISK 4 1-6* 8041015003 BALANC[...]

P A GE 52 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) CONTROL BOX ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 53 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1213000802 CONTR OL BO X 1 2 0601870431 CIRCUIT BREAKER .................................... 1 ................ FG3110WS02 3P 110A 2-1 0601870490 CO VER, CIRCUIT BREAKER 2 3 0021004040 MA CHINE SCREW 4 4 0[...]

P A GE 54 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) ENGINE AND RADIA TOR ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 55 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1923200054 ENGINE ....................................................... 1 ................ ISUZU BB-4JG1T PD-04 1-1 8970497081 CAR TRIDGE, OIL FIL TER ........................[...]

P A GE 56 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 57 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 35 0150000018 O RING 1 36 0016906020 HEX HEAD BOL T 2 37 0199900700 DRAIN HOSE 1 38 0605515106 HOSE BAND 2 39 M9300000003 RESER VE T ANK 1 40 M9300100003 CAP , RESER VE[...]

P A GE 58 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) OUTPUT TERMINAL ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUM[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 59 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1230700103 TERMINAL P ANEL 1 2 M9220100204 OUTPUT TERMINAL BOL T 5 3 M9220100104 TIE BOL T 5 4 0039310000 HEX NUT 10 5 0040010000 SPRING W ASHER 15 6 0041410000 PLAIN W ASHER 20 7 00[...]

P A GE 60 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) ENGINE OPERA TING P ANEL ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 61 ENGINE OPERA TING P ANEL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 8970444180 ST ARTER SWITCH ..................................... 1 ................ REPLA CES P/N 0602100009 .................................................................[...]

P A GE 62 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) BA TTER Y ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 63 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220187 BA TTER Y .................................................... 1 ................ 627MFD 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 BA TTER Y BOL[...]

P A GE 64 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) MUFFLER ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 65 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3330100902 MUFFLER 1 1 M1330100703 MUFFLER 1 2 0016910025 HEX HEAD BOL T 4 3 M1333001903 EXHA UST PIPE 1 4 8943690210 GASKET ......................................................1 .........[...]

P A GE 66 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) FUEL T ANK ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 67 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1363001602 FUEL T ANK 1 2 0605505070 CAP , FUEL T ANK 1 3 M1363200104 T ANK BAND 2 4 M9310500104 SUPPOR TER SHEET 4 5 0016908020 HEX HEAD BOL T 2 6 0207308000 HEX NUT 2 7 0222100600 R UBB[...]

P A GE 68 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) ENCLOSURE ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUMBER MA[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 69 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1413002902 BASE 1 2 M1413400004 UNDER CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M1423001902 FR ONT FRAME 1 4A M1493106703 A COUSTIC SHEET 1 5 0016908020 HEX HEAD BOL T 4 6 M1423200604 CO VE[...]

P A GE 70 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) ENCLOSURE ASSY . (CONTINUED) ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERI[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 71 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 31 M9310000103 BONNET CAP 1 32 M1483600204 CHAIN ASSY 1 32-1 0016908020 HEX HEAD BOL T 1 33 M1453200602 SPLASHER P ANEL 1 33A M1493300204 A COUSTIC SHEET 1 34 0016908055 HEX HEAD [...]

P A GE 72 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) RUBBER SEALS ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 73 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0228901370 SEAL R UBBER 3 2 0229200660 SEAL R UBBER 1 3 0228900620 SEAL R UBBER 1 4 0228900940 SEAL R UBBER 1 5 M1490300104 SEAL RUBBER 1 6 0228900515 SEAL R UBBER 1 7 0228900425 SEAL R [...]

P A GE 74 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) NAMEPLA TE AND DECALS ASSY .[...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 75 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1550000204 DECAL; NO TE ........................................................... 1 ........... M150O0020 2 M1550001304 DECAL; CA UTION ......................................[...]

P A GE 76 — DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O.B . point of [...]

DCA45SSIU3 50 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (12/19/08) — P A GE 77 NOTES[...]

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