English dropdown-ico

Multiquip DCA-70USI manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip DCA-70USI, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Multiquip DCA-70USI one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Multiquip DCA-70USI. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Multiquip DCA-70USI should contain:
- informations concerning technical data of Multiquip DCA-70USI
- name of the manufacturer and a year of construction of the Multiquip DCA-70USI item
- rules of operation, control and maintenance of the Multiquip DCA-70USI item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip DCA-70USI alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip DCA-70USI, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip DCA-70USI.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Multiquip DCA-70USI item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #1 (04/22/05) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. UL TRA-SILENT TM SERIES MODEL DCA-70USI 50 Hz GENERA TOR P ARTS LIST NO . M2900000314[...]

  • Page 2

    P A GE 2 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05)[...]

  • Page 3

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 3 1 © COPYRIGHT 2005, MUL TIQUIP INC . MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademarks are the proper ty of thier r[...]

  • Page 4

    P A GE 4 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) UL UL UL UL UL TRA-SILENT GENERA TRA-SILEN[...]

  • Page 5

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒[...]

  • Page 6

    P A GE 6 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MI S U 0 7 - A C D e p y T , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n [...]

  • Page 7

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 7 1 DCA-70USI (50 Hz) — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 9 7 ( . n i 0 1 [...]

  • Page 8

    P A GE 8 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA-70USI Ultra Silent™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and unde[...]

  • Page 9

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 9 1 DCA- 70USI (50 Hz) — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hearing prot[...]

  • Page 10

    P A GE 10 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-70USI Ultra Silent™ Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. Th[...]

  • Page 11

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 11 1 DCA-70USI (50 Hz) — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ven DEA TH! T o av oid these haz[...]

  • Page 12

    P A GE 12 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the eyes and skin. T o avoid eye irritation, always wear safety glasses. ■ Use we[...]

  • Page 13

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 13 1 Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W[...]

  • Page 14

    P A GE 14 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) The DCA-70USI (50 Hz) generator is equipped with a number of saf ety decals (Figures 2 & 3). These decals are provided f or operator saf ety and maintenance inf or mation. The illustration belo w and on the preceding page show the decals as they appear on [...]

  • Page 15

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 15 1 DCA-70USI (50 Hz) — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

  • Page 16

    P A GE 16 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 4. T ypical Generator Grounding Application DCA-70USI (50 Hz) — INST ALLA TION[...]

  • Page 17

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaus[...]

  • Page 18

    P A GE 18 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — GENERAL INFORMA TION DCA-70USI Ultra Silent™ (50 Hz) Series Familiarization Generator The MQ P ower Model DCA-70USI (50 Hz) is a 48 kW generator (Figure 5) that is designed as a high quality por tab le (requires a trailer f or transport[...]

  • Page 19

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 19 1 DCA-70USI (50 Hz) — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y l b [...]

  • Page 20

    P A GE 20 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) NO TE P A GE[...]

  • Page 21

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 21 1 DCA-70USI (50 Hz) — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-70USI (50 Hz) Generator Control Panel (Figure 6). 1. Main Cir cuit Breaker – This three-pole, 175A main breaker is pro vided to protect the the [...]

  • Page 22

    P A GE 22 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 7. Engine Operating Panel DCA-70USI (50 Hz) — ENGINE OPERA TING P ANEL[...]

  • Page 23

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 23 1 DCA-70USI (50 Hz) — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-70USI (50 Hz) Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will [...]

  • Page 24

    P A GE 24 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Output T erminal F amiliarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 100/200V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T w[...]

  • Page 25

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 25 1 100 V A C GFCI Receptacles There are two 100 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break [...]

  • Page 26

    P A GE 26 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con vienience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o pro[...]

  • Page 27

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 27 1 DCA-70USI (50 Hz) — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the eq[...]

  • Page 28

    P A GE 28 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) V oltage Selector Switch The voltage selector switch (Figure 16) is located above the output ter minal panel’ s Har d Wire Hook-up P anel . I t has been provided for ease of voltage selection. V oltage Selector Switch Loc king Button The voltage selector swi[...]

  • Page 29

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 29 1 DCA-70USI (50 Hz) — GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Output terminals lu[...]

  • Page 30

    P A GE 30 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 22. V oltage Selector Switch 240/139V Three-Phase P osition DCA-70USI (50 Hz) — OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V ar ious output voltages can be obtained using the Output T erminal Lugs . The voltages at the ter mina[...]

  • Page 31

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 31 1 Figure 27. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 440/254 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. Output T erminal Lugs 1Ø-440/254V Connections 2. Conne[...]

  • Page 32

    P A GE 32 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in[...]

  • Page 33

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 33 1 DCA-70USI (50 Hz) — PRE-SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 33). Figure 33. Only Fill on Level Ground ONL [...]

  • Page 34

    P A GE 34 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Coolant (ISUZU Antifreeze/Summer Coolant/W ater) ISUZU recommends ISUZU Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner's Manual [...]

  • Page 35

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 35 1 DCA-70USI (50 Hz) — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RE[...]

  • Page 36

    P A GE 36 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) 8. Once the engine glow plugs have been warmed, place the MPEC Contr ol Switch in the MANU AL position to star t the engine (Figure 44). Starting (Manual) Figure 44. MPEC Control Switch (Manual P osition) DCA-70USI (50 Hz) — GENERA T OR ST ART -UP PR OCEDURE[...]

  • Page 37

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 37 1 DCA-70USI (50 Hz) — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) Figure 48. V oltage Adjust Control Knob Figure 49. Ammeter (No Load) 1 3 . The ammeter (Figure 49) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the[...]

  • Page 38

    P A GE 38 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 39 to the OFF position. 3. Let the engine cool by running it for 3-5 minutes with no load applied. 4. Place [...]

  • Page 39

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 39 1 DCA-70USI (50 Hz) — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon buildup in the comb ustion chamber and high fuel consumption[...]

  • Page 40

    P A GE 40 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . Completely drain the oil from the crankcase and refill if ne[...]

  • Page 41

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 41 1 DCA-70USI (50 Hz) — TRAILER MAINTENANCE 7. Coupler - T ype of hitch used on the trailer for to wing. 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the [...]

  • Page 42

    P A GE 42 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 57) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically check[...]

  • Page 43

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 43 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressur[...]

  • Page 44

    P A GE 44 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 59. Wheel Lug Nuts Tightening Sequence DCA-70USI (50 Hz) — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque o[...]

  • Page 45

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 45 1 DCA-70USI (50 Hz) — TRAILER WIRING DIA GRAM Figure 60. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 46

    P A GE 46 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — GENERA T OR WIRING DIA GRAM Figure 61. Generator Wiring Diagram[...]

  • Page 47

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 47 1 DCA-70USI (50 Hz) — ENGINE WIRING DIA GRAM Figure 62. Engine Wiring Diagram[...]

  • Page 48

    P A GE 48 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 17 shown below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business off[...]

  • Page 49

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 49 1 DCA-70USI (50 Hz) — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 18 (Engine Controller T roubleshooting) as a basic guideline f or t[...]

  • Page 50

    P A GE 50 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model[...]

  • Page 51

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 51 1 DCA-70USI (50 Hz) — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-70USI (50 Hz) WHISPER W A TTGENRA T OR W/ISUZU FF4BG1T DIESEL ENGINE 1 T O 3 UNITS Qty . P[...]

  • Page 52

    P A GE 52 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 HZ) — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 53

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 53 1 DCA-70USI (50 Hz) — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B5110000102 ROTOR ASSY . ............................................ 1 ............. INCLUDES ITEMS W/ * 1-1 * FIELD ASSY . 1 1-2 * 8101070033 F AN 1 1-3 * 00[...]

  • Page 54

    P A GE 54 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 55

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 55 1 DCA-70USI (50 Hz) — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2213001102 CONTROL BO X 1 2 0330000180 EDGING 3 3 0601870432 CIRCUIT BREAKER ........................................ 1 ............. FG3175WS02 175A 3- 1 [...]

  • Page 56

    P A GE 56 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY .[...]

  • Page 57

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 57 1 DCA-70USI (50 Hz) — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 7 0602122093 OIL PRESSURE GA UGE ................................ 1 ............. 100174 3 8 0602123090 WA TER TEMPERA TURE GA UGE ................[...]

  • Page 58

    P A GE 58 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 59

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 59 1 DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2923200024 ENGINE ............................................................. 1 ........... ISUZU FF-4BG1T 1- 1 1132402311 C A RT R I DG[...]

  • Page 60

    P A GE 60 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY .[...]

  • Page 61

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 61 1 DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 6 0150000018 O RING 1 3 7 0016906020 HEX, HEAD BOL T 2 3 8 0199900600 DRAIN HOSE 1 3 9 0605515106 HOSE BAND 1 4 0 0602022560 A D A[...]

  • Page 62

    P A GE 62 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO[...]

  • Page 63

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 63 1 DCA-70USI (50 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2230700113 TERMINAL P ANEL 1 2 M2233000004 OUTPUT TERMINAL BOL T 5 3 M2233100004 TIE BOL T 5 4 0039312000 HEX, NUT 1 0 5 0040012000 SPRING W ASHER 1 5[...]

  • Page 64

    P A GE 64 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 65

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 65 1 DCA-70USI (50 Hz) — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220187 B A TTER Y ........................................................ 1 ............. 627MFD 2 M9210500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND[...]

  • Page 66

    P A GE 66 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 67

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 67 1 DCA-70USI (50 Hz) — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2330101003 MUFFLER 1 2 0017112030 HEX, HEAD BOL T 4 3 M233000903 EXHA UST PIPE 1 4 M2333200404 G A S K E T 1 5 0017110040 HEX, HEAD BOL T 4 6 M2333200304 G A S K E T [...]

  • Page 68

    P A GE 68 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 69

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 69 1 DCA-70USI (50 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2363001202 FUEL T ANK 1 1 A 0605505070 FUEL T ANK CAP 1 1 B 0605501079 FUEL SENDER UNIT 1 1 C 0605516090 G A S K E T 1 2 M2363200704 T ANK BAND 6 3 M9310500104 [...]

  • Page 70

    P A GE 70 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA T O GOLD 4-SUNBEL T GREEN 8-RED DCA-70USI ([...]

  • Page 71

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 71 1 DCA-70USI (50 Hz) — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2413001702 BASE 1 2 M2363300603 ENVIR ONMENT AL T ANK 1 3 0016910030 HEX, HEAD BOL T 1 2 4 0603306797 PLUG 1 5 M2423001302 FRONT FRAME 1 5A M2493104603 ACOU[...]

  • Page 72

    P A GE 72 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENCLOSURE #1 ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GR[...]

  • Page 73

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 73 1 ENCLOSURE (P AR T 1) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0010120050 HEX, HEAD BOL T 4 31 A 0030020000 HEX, NUT 4 31 B 0040020000 SPRING W ASHER 4 31 C 0041220000 PLAIN W ASHER 8 3 2 M2463100302 R OOF P ANEL 1 32 A M2493502604 ACOUSTIC SHEET 1 3 3[...]

  • Page 74

    P A GE 74 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-S[...]

  • Page 75

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 75 1 DCA-70USI (50 Hz) — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2443000802 REAR FRAME 1 1A M2493303103 ACOUSTIC SHEET 1 2 M2443000604 DUCT 2 3 0016908020 HEX, HEAD BOL T 2 4 4 0016910025 HEX, HEAD BOL T 4 5 M2443301103 C[...]

  • Page 76

    P A GE 76 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

  • Page 77

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 77 1 DCA-70USI (50 Hz) — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229200840 R UBBER SEAL 1 2 0314502250 R UBBER SEAL 1 3 0229200950 R UBBER SEAL 3 4 0229200125 R UBBER SEAL 4 5 0228901165 R UBBER SEAL 3 6 0228900770 R UB[...]

  • Page 78

    P A GE 78 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

  • Page 79

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 79 1 DCA-70USI (50 Hz) — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL; NO TE ................................................. 1 ............. M15000020 2 M1550002203 DE C A L ; A UXILIAR Y [...]

  • Page 80

    P A GE 80 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for parts are net 10 days. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Mult[...]

  • Page 81

    DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 81 1 NO TE P A GE[...]

  • Page 82

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpo wer .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET[...]