Multiquip DCA-150SSJU3 manual

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0 (11/14/07) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-150SSJU3 60 Hz GENERA TOR P ARTS LIST NO . M3870301104[...]

P A GE 2 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07)[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 3 1 © COPYRIGHT 2007, MUL TIQUIP INC . MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademar ks are the proper ty of thier respec[...]

P A GE 4 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Deale[...]

P A GE 6 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M3 U J S S 0 5 1 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e [...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 7 1 DCA-150SSJU3 — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 9 8 ( . n i 3 0 . 5 3F ) . [...]

P A GE 8 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA-150SSJU3 Whisperwatt™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and underst[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 9 1 DCA-150SSJU3 — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the MPEC control s witch in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear appro v ed eye and hearing protection. Other impor tant me[...]

P A GE 10 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-150SSJU3 Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The ope[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 11 1 DCA-150SSJU3 — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ven DEA TH! T o av oid these hazards: NEVER[...]

P A GE 12 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulat[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 13 1 Emergencies ■ AL W A YS kno w the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W A Y[...]

P A GE 14 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) The DCA-150SSJU3 generator is equipped with a n umber of safety decals (Figures 2 & 3). These decals are provided f or operator saf ety and maintenance information. The illustration below and on the preceding page sho w the decals as they appear on the machine. [...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 15 1 DCA-150SSJU3 — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

P A GE 16 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Figure 4. T ypical Generator Grounding Application DCA-150SSJU3 — INST ALLA TION[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will[...]

P A GE 18 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — GENERAL INFORMA TION DCA-150SSJU3 Whisperwatt™ Series Familiarization Generator The MQ P ower Model DCA-150SSJU3 is a 120 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or tr anspor t) pow er source f or[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 19 1 DCA-150SSJU3 — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A l e n a P l a n i m r e T t u p t u O 2y l b m e s s A s e l c a t p e c e R t u p t u O 3y l b [...]

P A GE 20 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — DIA GNOSTIC DISPLA Y The diagnostic display panel located inside the control box on the generator (Figure 6) is designed to meet the needs for instrumentation and control of electronically controlled engine communication using the SAEJ1939 Controlle[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 21 1 First Time Star t Up 1 . When pow er is first applied to the diagnostic display , the “Logo” is displayed. 2 . The “W ait to Star t” message will be displa y ed for engines with a pre-star tup sequence. Once the “W ait to Star t” message is no longer displa [...]

P A GE 22 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 2. The language choices will be displayed. Use the “Arrow” buttons to scroll through the selections and touch “Enter” to make a selection. 3. Now that you have selected the language, touch the “Menu” button to return to the main menu displa y . Stored Fa[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 23 1 First Time Star t Up 1 . When pow er is first applied to the diagnostic display , the “Logo” is displayed. 2 . The “W ait to Star t” message will be displa y ed for engines with a pre-star tup sequence. Once the “W ait to Star t” message is no longer displa [...]

P A GE 24 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 2. The language choices will be displayed. Use the “Arrow” buttons to scroll through the selections and touch “Enter” to make a selection. 3. Now that you have selected the language, touch the “Menu” button to return to the main menu displa y . Stored Fa[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 25 1 2 . The main menu will pop up on the displa y . Use the “Arrow Buttons” to scroll through the menu until the “Engine Configuration” menu item has been highlighted. 3. Once the “Engine Configuration” menu item has been highlighted touch the “Enter Button”[...]

P A GE 26 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) ! ! ! Indicates Auxiliary Gage Fault Indicates Fault Warning Indicates Derate or Shutdown Condition Fault 5. T ouching the “Enter Button” will redispla y the hidden f ault. T ouching the “Enter Button” once again will hide the fault and return the screen to [...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 27 1 Shut Down Codes 1 . During normal operation the single or four parameter screen will be displayed. 2 . When the diagnostic display receives a severe fault code from an engine control unit the single or four parameter screen will be replaced with the “Shutdown” messa[...]

P A GE 28 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 3 . Once the “Adjust Backlight” menu item has been highlighted touch the “Enter Button” to activate the “Adjust Backlight” function. 4. Use the “Arrow Buttons” to select the desired backlight intensity . 5. T ouch the “Men u Button” to retur n to[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 29 1 Select Units 1. Star ting at the single or f our engine parameter displa y touch the “Menu Button”. 2. The main menu will pop up on the displa y . Use the arrow buttons to scroll through the menu until the “Select Units” is highlighted. 3. Once the “Select Uni[...]

P A GE 30 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 3. Once the “Setup 1-up Display” menu icon has been highlighted touch the “Enter Button” to access the “Setup 1-up display” function. 4. Three options are available for modification of the 1-Up displa y . a). Use defaults- This option contains a set of e[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 31 1 1 1 . T ouch the “Enter Button” to deselect the selected parameter removing it from the list of parameters being displa y ed on the 1-up display . 12. Use the “Arrow Button” to scroll and highlight the desired parameter that has not been selected f or displa y .[...]

P A GE 32 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) COOL 1800 RPM 0 1500 3000 TEMP ENG RPM 98% 14.2 57 PSI 1000 RPM LOAD RPM BATT VOL T ENG RPM OIL PRES Setup 4-Up Display 1. F rom the single or f our engine parameter displa y touch the “Menu Button”. 2 . The main menu will pop up on the displa y . Use the “Arr[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 33 1 9 . The parameter that is highlighted is the selected parameter for the screen. Use the “Arrow Buttons” to highlight the new parameter to be placed in the quadrant selected in the previous screen. 1 0 . T ouch the “Enter Button” to change the selected parameter [...]

P A GE 34 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 4 . T ouch “Select” to enter the “Gage Data” display . When “Gage Data” is selected the P ow erView will communicate with the analog gages at a fixed rate of 38.4k Band, 8 data bits, no parity check, 1 stop bits, half duplex. 5 . Use the “Arrow Buttons[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 35 1 1 1 . T ouch the “Menu” b utton to return to “Utilities” menu. T ouch the “Men u button again to return to the “Main” menu. MODBUS SETUP 1 . Star ting at the single or four engine par ameter displa y , touch the “Menu Button”. 2 . The main menu will be[...]

P A GE 36 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) GLOSSAR Y (T r oub leshooting inf ormation) CANBUS F AILURE Diagnostic Display has not received any CAN messages for at least 30 seconds. NO D A T A Diagnostic Displa y has not receiv ed the par ticular message being displa y ed for at least 5 seconds . NO T SUPPOR [...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 37 1 DCA-150SSJU3 — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-150SSJU3 Generator Control Panel (Figure 7). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz. 2. A C Ammeter – Indica[...]

P A GE 38 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Figure 8. Engine Operating Panel DCA-150SSJU3 — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-150SSJU3 Engine Operating Panel (Figure 8). 1. Panel Light – Normally used in dark areas or at night time. When activate[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 39 1 DCA-150SSJU3 — ENGINE OPERA TING P ANEL 9. Pre-Heat Lamp – When lit, indicates engine is in the pre-heating mode (f or star ting dur ing cold weather operating conditiions). When lamp goes off engine is ready f or star ting. 10. W arning Lamp – This lamp will illu[...]

P A GE 40 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T wo (2) 1[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 41 1 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . T[...]

P A GE 42 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Figure 14. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con vienience receptacles (Figure 14). Make sure to read the operation manual before attempting to connect a load to the generator . T o protect t[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 43 1 DCA-150SSJU3 — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Ge[...]

P A GE 44 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — GENERA T OR OUTPUTS Generator Amperage T ables 8 and 9 describe the generator’ s current output capa- bility for both 1Ø-phase and 3Ø phase applications. Generator Output V oltages A wide range of voltages are available to supply voltage for man[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 45 1 Maximum Amps T able 10 shows the maxim um amps the generator can pro- vide. DO NO T e xceed the maximum amps as listed. How to Read the Output T erminal Gauge . The AC ammeter and AC voltmeter change-over switches on the control panel DO NO T eff ect the generator outpu[...]

P A GE 46 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — OUTPUT TERMINAL P ANEL CONNECTIONS Figure 22. V oltage Selector Switch 240/139V Three-Phase P osition UVWO T erminal Output V oltages V ar ious output v oltages can be obtained using the Output T erminal Lugs . The voltages at the ter minals are dep[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 47 1 DCA-150SSJU3 — OUTPUT TERMINAL P ANEL CONNECTIONS Figure 27. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. Output T [...]

P A GE 48 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — SETUP Figure 30. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 49 1 DCA-150SSJU3 — SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32). Figure 32. Only Fill on Level Ground ONL Y! use #2 diese[...]

P A GE 50 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator , DO NO T remo ve the radiator cap until the unit has completely cooled. See T able 12 f or engine , radiator , and recov er y tank coolant capacities. Make sure the c[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 51 1 DCA-150SSJU3 — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL or AU TO position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RESET po[...]

P A GE 52 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Starting (Manual) 1. Place the engine speed s witch (Figure 41) in the “ LO W ” (down) position Figure 42. MPEC Control Switch (Manual P osition) DCA-150SSJU3 — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) The engine's exhaust contains harmful emissions. A[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 53 1 10 . V erify that the Engine Running status LED on the MPEC unit (Figure 45) is ON (lit) after the engine has been star ted. 3 . If any abnormalities e xists , the W ar ning and Emergency Stop lamps on the Engine Operating P anel will be lit. 4. Place the MPEC Control S[...]

P A GE 54 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) When the generator is set in the AU T O mode, the generator will automically start in the event of comercial power falling below a prescribed level by means of a contact closure that is generated automatically by a transfer switch. NO TE Starting (Auto Mode) Before [...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 55 1 1 . P erf or m steps 1 through 6 in the Bef ore Star ting section as outlined in the Manual Starting Procedure . 2. Place the engine speed switch (Figure 54) in the HIGH position 4. Continue operating the generator as s outlined in the Manual Start-up procedure (star t [...]

P A GE 56 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Normal Shutdown Procedure T o shutdown the gener ator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 39 to the OFF position. 2. Place the engine speed s witch (Figure 56) in the “ LO W ” (down) position.[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 57 1 DCA-150SSJU3 — MAINTENANCE (ENGINE) Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon b uildup in the combustion chamber and high fuel consumption. [...]

P A GE 58 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — MAINTENANCE (ENGINE) Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . Completely drain the oil from the crankcase and refill if nece[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 59 1 DCA-150SSJU3 — MAINTENANCE (HEA TER/CHARGER) T o ensure adequate star ting capability , alwa ys h ave po w er applied to the generator's internal battery c harger . NOTE Figure 58. DCA-150SSJU3Battery Charger & Jacket W ater Heater P ower Connections Jac ket [...]

P A GE 60 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — MAINTENANCE (TRAILER ) 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim. 9. Tire Ply - The tire ply (la yers) nu[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 61 1 DCA-150SSJU3 — MAINTENANCE (TRAILER ) Hydraulic Surge Brakes Hydraulic surge brakes (Figure 59) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for crack[...]

P A GE 62 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure i[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 63 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 61. Wheel Lug Nuts Tightening Sequence DCA-150SSJU3 — MAINTENANCE (TRAILER) NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer[...]

P A GE 64 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — TRAILER WIRING DIA GRAM Figure 62. T railer/T owing V ehicle Wiring Diagram[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 65 1 DCA-150SSJU3 — GENERA T OR WIRING DIA GRAM Figure 63. Generator Wiring Diagram[...]

P A GE 66 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — ENGINE WIRING DIA GRAM Figure 64. Engine Wiring Diagram[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 67 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 19 shown belo w f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business office or ser[...]

P A GE 68 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 20 (Engine Controller T roubleshooting) as a basic guideline f or troubles[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 69 1 NO TE P A GE[...]

P A GE 70 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — EXPLANA TION OF CODE IN REMARKS COLUMN NO TE When ordering a part that has more than one item number listed, check the remarks column for help in deter mining the proper par t to order . QTY . Column Number s Used - Item quantity can be indicated by[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 71 1 DCA-150SSJU3 — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-150SSJU3 WHISPER W A TTGENRA T OR W/JOHN DEERE 6068HF285 TURBO DIESEL ENGINE 1 T O 3 UNITS Qty . P/N [...]

P A GE 72 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 73 1 DCA-150SSJU3 — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0110000112 ROT O R ASSY . .............................. 1 ......... INCLUDES ITEM W/ * 1-1 * FIELD ASSY . 1 1-2 * 8131070013 F AN 1 1-3 * 8131611014 COUPLING DISK 8 1-4[...]

P A GE 74 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 75 1 DCA-150SSJU3— CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3213001602 CONTR OL BO X 1 1- 1 0330000210 EDGING 2 1- 2 0330000240 EDGING 1 1- 3 0330000180 EDGING 1 2 0601808821 CIRCUIT BREAKER, 3P 400A 1 2- 1 0342604120 HEX. SOCK[...]

P A GE 76 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) CONTROL BO X ASSY . (CONT .) DCA-150SSJU3— CONTR OL BO X ASSY . (CONT)[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 77 1 DCA-150SSJU3— CONTR OL BO X ASSY . (CONT) CONTROL BO X ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 4 0016908020 HEX. HEAD BOL T 8 3 5 M3270100304 SELECT OR SWITCH 1 3 6 M3213601904 SWITCH BRACKET 1 3 7 M3213602004 SWITCH BRACKET 1 37 A 0330000275 EDGI[...]

P A GE 78 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 79 1 DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3923200084 ENGINE ....................................................... 1 .......... JOHN DEERE 6068HF285 1 A R521052 F A N B E L T ................[...]

P A GE 80 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . (CONT) ENGINE AND RADIA T OR ASSY . (CONT .)[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 81 1 DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . (CONT) ENGINE AND RADIA T OR ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 4 0 0603306590 CONNECT OR 1 4 1 0603300285 ROCKNUT 1 4 2 0605511395 V A L V E 1 4 3 0603306395 HOSE JOINT 1 4 4 0602021070 C A P 1 4 5 02[...]

P A GE 82 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRU[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 83 1 DCA-150SSJU3— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3230700003 TERMINAL BOARD 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 HEX. NUT 1 0 5 0040016000 SPRING W ASHER 1 5 6 0041416000[...]

P A GE 84 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 85 1 DCA-150SSJU3— B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220196 B A TTER Y 1 2 M9310500404 B A TTER Y SHEET 1 3 M9103000504 B A TTER Y BAND 1 4 0602220921 B A TTER Y BOL T SET 2 5 M3346900004 B A TTER Y CABLE 1 6 M3346901104 B [...]

P A GE 86 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 87 1 DCA-150SSJU3— MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3330100502 MUFFLER 1 2 0016910025 HEX. HEAD BOL T 4 3 M3333001303 EXHA UST PIPE 1 4 M3333200104 G A S K E T 1 5 0017110050 HEX. HEAD BOL T 4 6 0602325066 BEND BOL T CLAMP 1 7 M33[...]

P A GE 88 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 89 1 DCA-150SSJU3— FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3363001902 FUEL T ANK 1 1- 1 0605505070 CA P , FUEL T ANK 1 1- 2 0605501076 FUEL SENDER UNIT 1 1- 3 0605516090 G A S K E T 1 1- 4 0027104015 MACHINE SCREW 5 2 M3363200204 T[...]

P A GE 90 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENCLOSURE ASSY . ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA [...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 91 1 DCA-150SSJU3— ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3413002302 BASE 1 2 M1413400004 COVER 1 3 0016908020 HEX. HEAD BOL T 2 4 M3423002502 FRONT FRAME 1 4A M3493111903 ACOUSTIC SHEET 1 5 0016910030 HEX. HEAD BOL T 6 6 M342320030[...]

P A GE 92 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-S[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 93 1 DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 33 A 0041206000 PLAIN W ASHER 1 0 3 4 M9113000002 DOOR HANDLE 1 3 5 0021806016 MACHINE SCREW 4 35 A 0030006000 HEX. NUT 4 3 6 M9110100204 HINGE 2 36 A M9116100[...]

P A GE 94 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 95 1 DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 6 2 0019206015 HEX. HEAD BOL T 4 6 3 M9110100204 HINGE 4 63 A M9116100004 W ASHER 4 6 4 M9110100304 HINGE 4 64 A M9116100004 W ASHER 4 6 5 0019208020 HEX. HEAD[...]

P A GE 96 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 97 1 DCA-150SSJU3— R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229201200 SEAL R UBBER 4 2 0228901005 SEAL R UBBER 4 3 0228901090 SEAL R UBBER 3 4 0228901150 SEAL R UBBER 3 5 0228900885 SEAL R UBBER 4 6 0228900520 SEAL R UBBER 1 7[...]

P A GE 98 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 99 1 DCA-150SSJU3— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1- 1 M3550003003 D EC A L ; OPERA TING PR OCEDURES .................... 1 ........ M35000300 1- 2 M9520100304 D EC A L ; SAFETY INSTR UCTIONS ...........[...]

P A GE 100 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) NAMEPLA TE AND DECALS ASSY . (CONT .) DCA-150SSJU3— NAMEPLA TE AND DECALS ASSY . (CONT .)[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 101 1 NAMEPLA TE AND DECALS ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 8- 1 M9510200002 DECAL; MQ ............................................................. 1 ........ M91020000 8- 2 0600500090 EMBLEM 1 0021106016 MACHINE SCREW 2 8- 3 M3560100903 STRIPE 1 [...]

P A GE 102 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .[...]

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 103 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpower .com HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN[...]