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Multiquip DCA-25USIXF manual

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Table of contents for the manual

  • Page 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P ARTS MANUAL Re vision #1 (05/08/09) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. UL TRA-SILENT TM SERIES MODEL DCA-25USIXF MODEL DCA-25USI2XF 60 Hz GENERA TOR P AR TS LIST NO . M1873400004A (DCA-25USI) P ARTS LIST NO . M1873400204A (DCA-25USI2) T o find the latest revision of this publica[...]

  • Page 2

    P A GE 2 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) Diesel engine exhaust and some of DCA-25USIXF/DCA-25USI2XF— PROPOSITION 65 W ARNING[...]

  • Page 3

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 3 1 DCA-25USIXF/DCA-25USI2XF— T ABLE OF CONTENTS Specifications are subject to change without notice . NOTE COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA WIMGS WIMGS WIMGS WIMGS WIMGS Generator Assembly .................................[...]

  • Page 4

    P A GE 4 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) www .mqpo wer .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address ❒ ❒ ?[...]

  • Page 5

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 5 1 DCA-25USIXF/DCA-25USI2XF— SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MF X 2 I S U 5 2 - A C D / F X I S U 5 2 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t[...]

  • Page 6

    P A GE 6 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . n i n o i s n e m i D A) . m m 5[...]

  • Page 7

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 7 1 Bef ore using this g enerator , ensure that the operating individual has read and understands all instructions in this manual. Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messag[...]

  • Page 8

    P A GE 8 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear appro v ed respiratory protection. AL W A YS wear approv ed eye[...]

  • Page 9

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 9 1 DCA-25USIXF/DCA-25USI2XF— R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The operator MUST BE[...]

  • Page 10

    P A GE 10 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is familiar with proper saf ety precautions and operation techniques before using generators. ■ NEVER leave the generator unattended, turn off engine when unatte[...]

  • Page 11

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 11 1 DCA-25USIXF/DCA-25USI2XF— R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. [...]

  • Page 12

    P A GE 12 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— R ULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device. A[...]

  • Page 13

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 13 1 Check with your local county or state safety towing regulations, in addition to meeting Department of T ranspor tation ( DO T ) Safety T owing Regulations , bef ore towing your gener ator . CA UTION - FOLLO W T O WING REGULA TIONS ■ The maximum speed for [...]

  • Page 14

    P A GE 14 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— DECALS Figure 2. Generator Decals[...]

  • Page 15

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 15 1 DCA-25USIXF/DCA-25USI2XF— DECALS Figure 3. Generator Decals (Continued)[...]

  • Page 16

    P A GE 16 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) Figure 4. T ypical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF— INST ALLA TION[...]

  • Page 17

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the[...]

  • Page 18

    P A GE 18 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) F AMILIARIZA TION Generator The MQ P ower DCA-25USIXF/DCA-25USI2XF Ultr a-Silent generators (Figure 5) are 56 kW generators that are designed as a high quality por table (requires a trailer f or transpor t) power source for telecom sites, lighting facil[...]

  • Page 19

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 19 1 DCA-25USIXF/DCA-25USI2XF— MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A e n i g n E 2y l b m e s s A r e l f f u M 3y l b m e s s A k n a T l e [...]

  • Page 20

    P A GE 20 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the " Generator Control Panel " (Figure 6). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 [...]

  • Page 21

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 21 1 DCA-25USIXF/DCA-25USI2XF— ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the " Engine Operating Panel " (Figure 7). 1. Panel Light - Normally used in dark places or at night. When activated, panel will lumi[...]

  • Page 22

    P A GE 22 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 6) is provided with the following: ■ ■ ■ ■ ■ T wo (2) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ T wo (2) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ [...]

  • Page 23

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 23 1 120 V AC GFCI Receptac les There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit[...]

  • Page 24

    P A GE 24 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) Figure 13. Connecting Loads DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL P ANEL F AMILIARIZA TION This fuse has current running through it any time the engine is running. This fuse is NOT connected to the main circuit break er of the generator . Attempti[...]

  • Page 25

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 25 1 DCA-25USIXF/DCA-25USI2XF— LO AD APPLICA TION/MAXIMUM AMPERA GE Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the[...]

  • Page 26

    P A GE 26 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI — GA UGE READING/ TERMINAL P ANEL CONNECTIONS V oltage Selector Switch The voltage selector switch (Figure 15) is located above the output ter minal panel’ s Har d Wire Hook-up Panel . I t has been provided for ease of voltage selection. V[...]

  • Page 27

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 27 1 DCA-25USI — GA UGE READING/ TERMINAL P ANEL CONNECTIONS The gauges and selector switches on the control panel DO NO T effect the generator output. The y are provided to help observe how much power is being supplied at the Output terminals lugs . Bef ore t[...]

  • Page 28

    P A GE 28 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) Figure 21. V oltage Selector Switch 240/139V Three-Phase P osition DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V ar ious output v oltages can be obtained using the Output T erminal Lugs . The voltages a[...]

  • Page 29

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 29 1 Figure 26. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 26. Figure 27. Output T erminal Lugs 3Ø-480/277V Connections 2[...]

  • Page 30

    P A GE 30 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— SETUP Figure 30. Engine Oil Dipstick Figure 31. Internal Fuel T ank System Refilling the Fuel System Fuel Check This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an enviro[...]

  • Page 31

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 31 1 DCA-25USIXF/DCA-25USI2XF— SETUP Refueling Procedure: 1. Level T anks – Make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32). Figure 32. Only Fill on Level Gro[...]

  • Page 32

    P A GE 32 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) Coolant (ISUZU Antifreeze/Summer Coolant/W ater) ISUZU recommends ISUZU Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner's [...]

  • Page 33

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 33 1 DCA-25USIXF/DCA-25USI2XF— SETUP Figure 37. Battery Connections AL W A YS disconnect the negative terminal FIRST and reconnect negativ e ter minal LAST . Inadequate batter y connections may cause poor starting of the generator , and create other malfunctio[...]

  • Page 34

    P A GE 34 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— GENERA T OR ST ART -UP PR OCEDURE The engine's exhaust contains harmful emissions. AL W A YS have adequate ventilation when operating . Direct exhaust away from nearby personnel. Before Starting CA UTION - LETHAL EXHA US[...]

  • Page 35

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 35 1 Figure 46. V oltag e Adjust Control Knob Figure 47. Ammeter (No Load) 7. The ammeter (Figure 47) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator[...]

  • Page 36

    P A GE 36 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) Figure 50. Engine T achometer 10 . The tachometer (Figure 50) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is approximately 1800 RPM’ s. 11. T ur n the main , GFCI , and aux . circ[...]

  • Page 37

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 37 1 Normal Shut-down Procedure T o shutdown the generator , use the follo wing procedure: 1. Switch the MAIN , AU X and GFCI circuit breakers (Figure 53) to the OF F position (no load). Figure 53. Main, A UX. and GFCI Circuit Breakers (OFF) Emergency Shut-down [...]

  • Page 38

    P A GE 38 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessive carbon buildup in the combustion chamber and high fue[...]

  • Page 39

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 39 1 DCA-25USIXF/DCA-25USI2XF— MAINTENANCE Allow engine to cool when flushing out radiator . Flushing the radiator while hot could cause serious burns from water or steam. W ARNING - BURN HAZARDS Air Removal If air enters the fuel injection system of a diesel [...]

  • Page 40

    P A GE 40 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 53) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be perio[...]

  • Page 41

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 41 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/Inflation Tire inflation p[...]

  • Page 42

    P A GE 42 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 57. Wheel Lug Nuts Tightening Sequence DCA-25USIXF/DCA-25USI2XF— TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel moun[...]

  • Page 43

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 43 1 DCA-25USIXF/DCA-25USI2XF— TRAILER WIRING DIA GRAM Figure 58. T railer/T owing V ehic le Wiring Diagram[...]

  • Page 44

    P A GE 44 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— ENGINE WIRING DIA GRAM Figure 59A. Engine Wiring Diagram[...]

  • Page 45

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 45 1 DCA-25USIXF/DCA-25USI2XF— ENGINE WIRING DIA GRAM Figure 59B. Engine Wiring Diagram(Continued)[...]

  • Page 46

    P A GE 46 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— GENERA T OR WIRING DIA GRAM Figure 60. Generator Wiring Diagram[...]

  • Page 47

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 47 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 19 sho wn below for diagnosis of the engine. If the problem cannot be remedied, consult our compan y's business offi[...]

  • Page 48

    P A GE 48 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 9 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t l i f l e u F . e g n[...]

  • Page 49

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 49 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 20 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business [...]

  • Page 50

    P A GE 50 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When ordering a part that has more than one item number listed, check the remarks column [...]

  • Page 51

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 51 1 DCA-25USIXF/DCA-25USI2XF (Big T ank) W/ISUZU AA-4LE2/BV -4LE2 DIESEL ENGINES 1 T O 3 UNITS Qty . P/N Description Remarks 3 ......... 8944567411 .............. OIL FIL TER, DCA-25USI 3 ......... 8944567412 .............. ELEMENT OIL FIL TER, DCA-25USI2 3 ...[...]

  • Page 52

    P A GE 52 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 53

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 53 1 GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1110200602 ROT O R ASSY . ............................................... 1 ............. INCLUDES ITEMS W/ * 1-1 * FIELD ASSY . 1 1-2 * 7961025004 RECTIFIER 1 1-3 * 0601822630 SURGE ABSORBER [...]

  • Page 54

    P A GE 54 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF— CONTR OL BO X ASSY . CONTROL BO X ASSY . (DCA USIXF ONL Y)[...]

  • Page 55

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 55 1 DCA-25USIXF— CONTR OL BO X ASSY . CONTROL BO X ASSY . (DCA USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1215000612 CONTROL BO X 1 2 0601808820 CIRCUIT BREAKER, 3P 60A 1 3 0021005080 MACHINE SCREW 4 4 0601823240 RECTIFIER 2 5 0021004040 MACHI[...]

  • Page 56

    P A GE 56 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF— CONTR OL BO X ASSY . (CONTINUED) CONTROL BO X ASSY . (DCA USIXF ONL Y)[...]

  • Page 57

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 57 1 CONTROL BO X ASSY . (DCA USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8 0016906016 HEX, HEAD BOL T 9 28 A 0040506000 TOO THED W ASHER 1 2 9 M1225000323 CONTROL P ANEL ............................................... 1 ............. S /N 8 100 00[...]

  • Page 58

    P A GE 58 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI2XF— CONTROL BO X ASSY . CONTROL BO X ASSY . (DCA USI2XF ONL Y)[...]

  • Page 59

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 59 1 DCA-25USI2XF— CONTR OL BO X ASSY . CONTROL BO X ASSY . (DCA USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1213001002 CONTROL BO X 1 2 0601808820 CIRCUIT BREAKER, 3P 60A 1 3 0021005080 MACHINE SCREW 4 4 0601842384 R E S I S T OR, 20W 50 OHM 1 [...]

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    P A GE 60 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI2XF— CONTR OL BO X ASSY . (CONTINUED CONTROL BO X ASSY . (DCA USI2XF ONL Y)[...]

  • Page 61

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 61 1 CONTROL BO X ASSY . (DCA USI2XF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 7 M1223000603 CONTROL P ANEL ............................................... 1 ............. 3 8 0601807641 FREQUENCY METER, 45~65Hz 240V 1 3 9 0601808985 A C AMMETER, 0~50A[...]

  • Page 62

    P A GE 62 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) v DCA-25USIXF— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . (DCA USIXF ONL Y)[...]

  • Page 63

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 63 1 DCA-25USIXF— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . (DCA USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1925200254 ENGINE, ISUZU AA-4LE2 1 1- 1 8944567411 C A RT R I DGE, OIL FIL TER ............................. 1 .........[...]

  • Page 64

    P A GE 64 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF— ENGINE AND RADIA T OR ASSY . (CONTINUED) ENGINE AND RADIA T OR ASSY . (DCA USIXF ONL Y)[...]

  • Page 65

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 65 1 ENGINE AND RADIA T OR ASSY . (DCA USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 4 M9602000003 DRAIN JOINT 1 3 5 M9200200004 PLUG 1 3 6 0150000018 O RING 1 3 8 0199901600 DRAIN HOSE 1 3 9 0199900800 DRAIN HOSE 1 4 0 0605515106 HOSE BAND 4 4 1 M93[...]

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    P A GE 66 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI2XF— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . (DCA USI2XF ONL Y)[...]

  • Page 67

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 67 1 DCA-25USI2XF— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . (DCA USI2XF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1923200124 ENGINE, ISUZU BV -4LE2 1 1- 1 8944567412 C A RT R I DGE, OIL FIL TER ............................. 1 ......[...]

  • Page 68

    P A GE 68 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI2XF— ENGINE AND RADIA T OR ASSY . (CONTINUED) ENGINE AND RADIA T OR ASSY . (DCA USI2XF ONL Y)[...]

  • Page 69

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 69 1 ENGINE AND RADIA T OR ASSY . (DCA USI2XF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 4 0 M9602000003 DRAIN JOINT 1 4 1 M9200200004 PLUG 1 4 2 0150000018 O-RING 1 4 3 0016906020 HEX, HEAD BOL T 2 4 4 0199901600 DRAIN HOSE 1 4 5 0199900800 DRAIN HOSE 1 [...]

  • Page 70

    P A GE 70 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA T[...]

  • Page 71

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 71 1 OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1230700003 TERMINAL P ANEL 1 2 M9220000004 OUTPUT TERMINAL BOL T 5 3 M9220000104 T I E SCREW 5 4 0039308000 HEX, NUT 1 0 5 0040008000 W ASHER, LOCK 1 5 6 0041408000 W ASHER, FLA T 2 0 7 00[...]

  • Page 72

    P A GE 72 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 73

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 73 1 DCA-25USIXF/DCA-25USI2XF— B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220185 B A TTER Y 1 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 B A TTER Y BOL T SET 2 5 0040006000 W ASHER, LOCK[...]

  • Page 74

    P A GE 74 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF— MUFFLER ASSY . MUFFLER ASSY . (DCA-25USIXF ONL Y)[...]

  • Page 75

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 75 1 DCA-25USIXF — MUFFLER ASSY . MUFFLER ASSY . (DCA-25USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1332000002 MUFFLER ....................................................... 1 ........... S/N 810000 ~8101465 1 M1332000012 MUFFLER ..............[...]

  • Page 76

    P A GE 76 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI2XF— MUFFLER ASSY . MUFFLER ASSY . (DCA-25USI2XF ONL Y)[...]

  • Page 77

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 77 1 MUFFLER ASSY . (DCA-25USI2XF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1332000512 MUFFLER 1 2 M1333200304 G A S K E T 1 3 0016908035 HEX, HEAD BOL T 6 4 M1333300204 S T A Y 1 5 0016908020 HEX, HEAD BOL T 6 6 M1333003013 EXHA UST PIPE 1 6- 1 M1490[...]

  • Page 78

    P A GE 78 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 79

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 79 1 DCA-25USIXF/DCA-25USI2XF— FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1363001302 FUEL T ANK 1 2 0605505072 FUEL T ANK CAP 1 3 0605501098 FUEL SENDER UNIT 1 4 0605516090 G A S K E T 1 5 0027104016 MACHINE SCREW 5 6 M13[...]

  • Page 80

    P A GE 80 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF— ENCLOSURE ASSY . ENCLOSURE ASSY . (DCA25USIXF ONL Y)[...]

  • Page 81

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 81 1 ENCLOSURE ASSY . (DCA25USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1413002502 BASE 1 1A M1493000004 ACOUSTIC SHEET 1 2 M1413100003 ENVIR ONMENT AL T ANK 1 3 0603306797 PLUG, 1-1/2 1 4 0016910030 HEX, HEAD BOL T 6 5 M1424000502 FRONT FRAME 1 5[...]

  • Page 82

    P A GE 82 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF— ENCLOSURE ASSY . (CONTINUED) ENCLOSURE ASSY . (DCA25USIXF ONL Y)[...]

  • Page 83

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 83 1 ENCLOSURE ASSY . (DCA25USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 2 7 M1445300103 REAR CO VER 1 27 A M1495300504 ACOUSTIC SHEET 1 27 B M1495300604 ACOUSTIC SHEET 1 2 8 M1445400103 DUCT 1 28 A M1495300604 ACOUSTIC SHEET 2 2 9 0207006000 HEX, NUT[...]

  • Page 84

    P A GE 84 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF— ENCLOSURE ASSY . (CONTINUED) ENCLOSURE ASSY . (DCA25USIXF ONL Y)[...]

  • Page 85

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 85 1 ENCLOSURE ASSY . (DCA25USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 5 1 M9113000002 DOOR HANDLE ASSY . 2 51 A C9312500004 SEAL R UBBER 2 5 2 0021806016 MACHINE SCREW 8 52 A 0030006000 HEX, NUT 8 5 3 M9112100404 HINGE 4 5 4 M9112100504 HINGE 4 5 5[...]

  • Page 86

    P A GE 86 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) ENCLOSURE ASSY . (DCA25USI2XF ONL Y) DCA-25USI2XF— ENCLOSURE ASSY .[...]

  • Page 87

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 87 1 DCA-25USI2XF— ENCLOSURE ASSY . ENCLOSURE ASSY . (DCA25USIXF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1413003902 BASE 1 1A M1493000704 ACOUSTIC SHEET 1 2 M1413100003 ENVIR ONMENT AL T ANK 1 3 0603306797 PLUG, 1-1/2 1 4 0016910030 HEX, HEAD BOL [...]

  • Page 88

    P A GE 88 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI2XF— ENCLOSURE ASSY . (CONTINUED) ENCLOSURE ASSY . (DCA25USI2XF ONL Y)[...]

  • Page 89

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 89 1 DCA-25USI2XF— ENCLOSURE ASSY . (CONTINUED) ENCLOSURE ASSY . (DCA25USI2XF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0016906016 HEX, HEAD BOL T 1 3 2 0207006000 HEX, NUT 2 3 3 0019208020 HEX, HEAD BOL T 4 3 4 M1443302203 REAR CO VER 1 34 A M1493[...]

  • Page 90

    P A GE 90 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USI2XF— ENCLOSURE ASSY . (CONTINUED) ENCLOSURE ASSY . (DCA25USI2XF ONL Y)[...]

  • Page 91

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 91 1 ENCLOSURE ASSY . (DCA25USI2XF ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 5 8 M9113000002 DOOR HANDLE ASSY . 2 58 A C9312500004 SEAL R UBBER 2 5 9 0021806016 MACHINE SCREW 8 59 A 0030006000 HEX, NUT 8 6 0 M9112100404 HINGE 4 6 1 M9112100504 HINGE 4 6 [...]

  • Page 92

    P A GE 92 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— RUBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

  • Page 93

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 93 1 R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229200790 SEAL R UBBER 3 2 0314500560 SEAL R UBBER 2 3 0229200630 SEAL R UBBER 1 4 0228901220 SEAL R UBBER 3 5 0228900690 SEAL R UBBER 3 6 0228800690 SEAL R UBBER 1 7 0228900655 SEAL R UBBER[...]

  • Page 94

    P A GE 94 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) DCA-25USIXF/DCA-25USI2XF— NAMEPLA TE AND DECALS ASSY . NAME PLA TE ASSY .[...]

  • Page 95

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 95 1 DCA-25USIXF/DCA-25USI2XF— NAMEPLA TE AND DECALS ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1512400002 DECAL; GENERA T OR CONTR OL, DCA USIXF ...... 1 ............ M11240000A 1 M1510300902 DECAL; GENERA T OR CONTR OL, DCA USI2X[...]

  • Page 96

    P A GE 96 — DCA-25USIXF/DCA-25USI2XF — OPERA TION AND P ARTS MANU AL — REV . #8 (05/08/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T erms of payment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin.[...]

  • Page 97

    DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 97 1 NO TE P A GE[...]

  • Page 98

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permiss[...]