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Multiquip DCA-500SSK manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL Re vision #1 (06/04/01) MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX : 800-672-7877 310-537-3700 SERVICE DEP AR TMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.[...]

  • Page 2

    P A GE 2 — DCA-500SSK — P AR TS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01)[...]

  • Page 3

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SE[...]

  • Page 4

    P A GE 4 — DCA-500SSK — P AR TS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ..................................................... 4 P ar ts Order ing Procedures ....................................... 5 Rules For Safe Opera[...]

  • Page 5

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 5 P AR TS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Ground Service at no charge for freight ■ PS Third Da y Ser vice at one-half of actual freight cost No other allow ances on freight shipped by an y ot[...]

  • Page 6

    P A GE 6 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . A l l o w these parts to cool before servicing engine or generator . ■ The engine of this generator requires an adequate free flow of cooling air . Ne v er operate the [...]

  • Page 7

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 7 R ULES FOR SAFE OPERA TION CA UTION: CA UTION: ■ Backfeed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened. CA UTION:[...]

  • Page 8

    P A GE 8 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Always be sure the operat[...]

  • Page 9

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 9 T ranspor ting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transporting generator over long distances or bad roads. ■ Always tie-down the generator during transportation by securing the generator . ■ If [...]

  • Page 10

    P A GE 10 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 1) that suppor ts the gener ator and the towing v ehicle are in good operating condition and both units are mechanically sound. The[...]

  • Page 11

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 11 Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf or mation. The ser vice and mainte- nance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer w[...]

  • Page 12

    P A GE 12 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1"[...]

  • Page 13

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 [...]

  • Page 14

    P A GE 14 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brak e shoes and drums to seat proper ly . After the first 200 mile interval, inspect the [...]

  • Page 15

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 15 DCA-500SSK — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as [...]

  • Page 16

    P A GE 16 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or mo[...]

  • Page 17

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SH ACKLE BO[...]

  • Page 18

    P A GE 18 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — TRAILER-WIRING DIA GRAM[...]

  • Page 19

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B r i A . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R s e k a r B r o s e k a r B k a e W e d i S e n O o t l l[...]

  • Page 20

    P A GE 20 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) Machine Safety Decals The DCA-500SSK generator is equipped with a number of saf ety decals . These decals are provided f or operator saf ety and maintenance inf ormation. The illustrations below and on the preceding pages sho ws the decals as the y appear on th[...]

  • Page 21

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 21 DCA-500SSK — OPERA TION AND SAFETY DECALS[...]

  • Page 22

    P A GE 22 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — OPERA TION AND SAFETY DECALS[...]

  • Page 23

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 23 DCA-500SSK — OPERA TION AND SAFETY DECALS[...]

  • Page 24

    P A GE 24 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — OPERA TION AND SAFETY DECALS[...]

  • Page 25

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 25 DCA-500SSK -- NO TES P A GE[...]

  • Page 26

    P A GE 26 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MK S S 0 0 5 - A C D e p y T e l g n i s , f o o r p - p i r d , e l o p - 4 , d e t a l i t n e v - f l e s , d l e i f g n i v l o v[...]

  • Page 27

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 27 DCA-500SSK — GENERAL INFORMA TION DCA-500SSK F AMILIARIZA TION Generator The MQ P ow er Model DCA-500SSK is a 550 kW gener gener gener gener gener ator ator ator ator ator that has been designed as a high quality por table (requires a trailer f or transpor t) pow e[...]

  • Page 28

    P A GE 28 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — MAJOR COMPONENTS Figure 6. Major Components[...]

  • Page 29

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 29 NO TE P A GE[...]

  • Page 30

    P A GE 30 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — DIMENSIONS (T OP AND SIDE) Figure 7a. Dimensions[...]

  • Page 31

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 31 Figure 7b. Dimensions DCA-500SSK — DIMENSIONS (FRONT AND REAR)[...]

  • Page 32

    P A GE 32 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — CONTR OL P ANEL Figure 8. Control Panel[...]

  • Page 33

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 33 DCA-500SSK — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-500SSK " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 8). 1. Pilot Lamp – Indicates that the generator is working proper[...]

  • Page 34

    P A GE 34 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENGINE OPERA TING P ANEL Figure 10. Engine Operating Panel[...]

  • Page 35

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 35 The definitions below describe the controls and functions of the DCA-500SSK " Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel " (Figure 10). 1 . Throttle Handle- Use this handle to adjust th[...]

  • Page 36

    P A GE 36 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) Circuit Breakers T o protect the generator from an ov erload, a 3-pole , 1400 amp, main main main main main circuit breaker is provided to protect the UVWO output terminals from overload. In addition two single-pole, 20 amp GFCI GFCI GFCI GFCI GFCI circuit brea[...]

  • Page 37

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 37 Legs O and Ground are considered Bonded Grounds. NO TE DCA-500SSK — OUTPUT TERMINAL Figure 14. Output T erminal P anel Location[...]

  • Page 38

    P A GE 38 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) Output T erminal P anel A v ailab le V olta ges A wide range of voltages are available to supply load to many diff erent applications. V oltages ma y be selected b y using the voltage change-over board and how to hookup the hard wire connection to the voltages [...]

  • Page 39

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 39 Reading the Output T erminal Gauges The gauges and knobs on the control panel DO NO T eff ect the generator output. The y are to help the operator obser v e how much power supply is produced at the UVWO legs. T o read the output at the U-W legs, place the A C V oltme[...]

  • Page 40

    P A GE 40 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — OUTPUT TERMINAL 3 Phase, 240 V olt The following connection, with the voltage change-over board set into the 240V set position (See Figure 19), can off er THREE PHASE power at 240V . After hooking up the hard wires to the lugs as sho wn in figure[...]

  • Page 41

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 41 DCA-500SSK — OUTPUT TERMINAL 480 V olt Set position The voltage change-over board 480V set position uses all 6 plates in 3 diff erent connection places . There are 2 plates at every position (Every plate is used). See figure 23 belo w . FIGURE 23. V oltage Change-o[...]

  • Page 42

    P A GE 42 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so the exhaust will not [...]

  • Page 43

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 43 Figure 27. T ypical Generator Gr ounding Application DCA-500SSK — INST ALLA TION CA UTION : Always check Local, State, and Federal La ws bef ore grounding gener ator .[...]

  • Page 44

    P A GE 44 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) General Inspection Prior to Operation The DCA-500SSK generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . Ho we v er , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred[...]

  • Page 45

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 45 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the w a y , but without being scre w into the filler hole, verify that the oil level is main[...]

  • Page 46

    P A GE 46 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T ab le 12 f or engine, r adiator , and reser ve tank coolan[...]

  • Page 47

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 47 DCA-500SSK — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 30) are properly connected to the batter y ter minals as sho wn below . The RED RED RED RED RED cab le is connected to the positive terminal of the batter y , and the BL[...]

  • Page 48

    P A GE 48 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. General[...]

  • Page 49

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 49 W ARNING: Before Starting Engine 1. Check the lubricating oil lev el prior to star ting the engine. Mak e sure the generator is le v el. The oil le vel must be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the cran[...]

  • Page 50

    P A GE 50 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) 9 . The generator's frequency meter (Figure 40) displays the 60 cycle output frequency in HERTZ . Figure 40. Frequency Meter (Hz) 4. Close all engine enclosure doors (Figure 34). Figure 34. Engine Enclosure Doors Figure 38. Off/Manual/Auto Switch (Manual) [...]

  • Page 51

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 51 DCA-500SSK — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) Figure 41. V oltage Meter (V olts) 10 . The generator's voltage meter (Figure 41) displays the 120 V A C in VO L T S . If the v oltage is not within the specified frequency tolerance, use the voltage ad[...]

  • Page 52

    P A GE 52 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) 14 . Set the engine speed switch (Figure 46) to low to idle engine, set to high when a load is being applied. 17 . Observe the generator's ammeter (Figure 49) and verify that it reads the anticipated amount of current with respect to the load. Remember the[...]

  • Page 53

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 53 DCA-500SSK — GENERA T OR ST ART -UP PR OCEDURE (A UT O) When star ting generator in A uto mode use the "Man ual Star t - up" procedure except where noted (see below). 1. P erfo r m steps 1 through 6 (Before Star ting, page 49-50) as outlined in the manual[...]

  • Page 54

    P A GE 54 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — GENERA T OR SHUTDO WN PROCEDURE Figure 52. Off/Manual Auto Switch (OFF) Engine Shutdown T o shutdown the generator use the f ollowing procedure: Figure 51. Engine Speed Switch Figure 53. MPEC Engine Running Status LED (OFF) 5. V erify that the &q[...]

  • Page 55

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 55 NO TE P A GE[...]

  • Page 56

    P A GE 56 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hour[...]

  • Page 57

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 57 DCA-500SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler , open drain plugs and star t the engine, and r un at lo w idling. K eep the engine running at low idling and flush the radiator for about 10 minutes. 6. Adjust the flow of the w[...]

  • Page 58

    P A GE 58 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) Generator Storage For storage of the generator for over 30 days, the following is required: z Fill the fuel tank completely , lubr icate and change oil. z Disconnect the negative terminals of the battery and cover it, or remove it from the machine and store it [...]

  • Page 59

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 59 . 5 1 E L B A T E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o[...]

  • Page 60

    P A GE 60 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — GENERA T OR WIRING DIA GRAM DCA-500SSK — ENGINE WIRING DIA G[...]

  • Page 61

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 61 RAM DCA-500SSK — ENGINE WIRING DIA GRAM[...]

  • Page 62

    P A GE 62 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — TR OUBLESHOO TING (ENGINE) All breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based G N I T O O H S E L B U O R T E N I G N E . 6 [...]

  • Page 63

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 63 DCA-500SSK — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E . h t o o m s ? y t r i d r o d e g g o l c[...]

  • Page 64

    P A GE 64 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — TR OUBLESHOO TING (GENERA T OR/ENGINE) All breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine and Generator T roub[...]

  • Page 65

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 65 DCA-500SSK — TR OUBLESHOO TING (MPEC) G N I T O O H S E L B U O R T C E P M . 8 1 E L B A T n o t p m y Se s u a C e l b i s s o Pn o i t u l o S e r u s s e r p l i o w o L . n o s i t h g i l ? l e v e l l i o w o L. l e v e l l i o l l i F ? e r u l i a f t i n [...]

  • Page 66

    P A GE 66 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number r ange (inclusive) where a par ticular par t is used. Model Number- Where indicated, this shows [...]

  • Page 67

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 67 NOTE DCA-500SSK w/SA6D170AE-1 K OMA TSU ENGINE 1 to 5 Units 1 to 5 Units 1 to 5 Units 1 to 5 Units 1 to 5 Units Qty . P/ N Description 2 0 ..... 6125817032 . . . AIR FIL TER 3 0 ..... 6003117111 . . . FUEL FIL TER 3 0 ..... 6002111231 . . . OIL FIL TER 2 ....... 6004[...]

  • Page 68

    P A GE 68 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) GENERA T OR ASSY . DCA-500SSK — GENERA T OR ASSY .[...]

  • Page 69

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 69 DCA-500SSK — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8471000002 RO TOR ASSY . 1 1 - 1 FIELD ASSY . 1 1- 2 0601842366 RESIST OR 4 1- 3 8171020004 INSULA T OR W ASHER 6 1- 4 8171020504 INSULA T OR W ASHER 6 1- 5 8461070002 F[...]

  • Page 70

    P A GE 70 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 71

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 71 DCA-500SSK — GENERA T OR ASSY . GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 9 7431310003 C O VER, BEARNG 1 1 0 8461312004 GASKET , BEARING 2 1 1 0010108095 HEX. HEAD BOL T 3 0040008000 LOCK W ASHER 3 0041208000 PLAIN W ASHER 3 1 2 0010110016 HEX. HEAD[...]

  • Page 72

    P A GE 72 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 73

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 73 DCA-500SSK — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8481812502 CONTROL BO X 1 2 0601801194 CURRENT TRANSFORMER, AMMETER 3 CW-40LM 1000/5A 3 0017108020 HEX. HEAD BOL T 6 4 C4261501303 SET P ANEL, ELECTRIC P AR TS 1 5 00171[...]

  • Page 74

    P A GE 74 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 75

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 75 DCA-500SSK — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 39 0602201245 APS UNIT 1 6008153600 40 0010010040 HEX.HEAD BOL T 4 0040010000 LOCK W ASHER 4 0041210000 PLAIN W ASHER 4 41 C4224001403 CONTR OL P ANEL 1 42 7971822603 CONT[...]

  • Page 76

    P A GE 76 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

  • Page 77

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 77 DCA-500SSK — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4925200004 ENGINE ..................................................... 1 ....... K OMA TSU SA6D170BE-1 2 0602011985 RADIA T OR ....................[...]

  • Page 78

    P A GE 78 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

  • Page 79

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 79 DCA-500SSK — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 4 0 0131710060 BUSHING ................................................... 1 4 1 0131708060 BUSHING ...................................................[...]

  • Page 80

    P A GE 80 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 81

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 81 DCA-500SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8485312002 SUPPORT LEG 1 2 0010012035 HEX. HEAD BOL T 4 0030012000 HEX. NUT 4 0040012000 LOCK W ASHER 4 0041212000 PLAIN W ASHER 4 3 0017110025 HEX.[...]

  • Page 82

    P A GE 82 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 83

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 83 DCA-500SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 0 0027105016 MACHINE SCREW 1 3 1 0602180105 BALL JOINT 2 3 2 0030008000 HEX. NUT 2 3 3 0207008000 HEX. NUT 2 3 4 0041208000 PLAIN W ASHER 2 3 5 0602[...]

  • Page 84

    P A GE 84 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

  • Page 85

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 85 DCA-500SSK — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4231700603 SET BOARD , OUTPUT TERMINAL 1 2 7521860504 OUTPUT TERMINAL 4 3 7521850504 B RA CKET , OUTPUT TERMINAL 4 4 0010112040 HEX. HEAD BOL T 8 0030012000 HEX. NU[...]

  • Page 86

    P A GE 86 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) OUTPUT TERMINAL ASSY . DCA-500SSK — OUTPUT TERMINAL ASSY .[...]

  • Page 87

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 87 DCA-500SSK — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 7 0010108030 HEX. HEAD BOL T 1 0030008000 HEX. NUT 1 0041208000 PLAIN W ASHER 2 2 8 C4237100504 CO VER 1 2 9 0017108020 HEX. HEAD BOL T 5 3 0 0601805313 CIRCUIT BREA[...]

  • Page 88

    P A GE 88 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 89

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 89 DCA-500SSK — B A TTER Y ASSY . BA TTER Y ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0168719052 B A TTER Y 2 190H52 2 0805018904 B A TTER Y SHEET 2 3 0805007804 B A TTER Y BAND 2 4 0805006504 B A TTER Y BOL T 4 5 0037808000 WING NUT 4 6 0040008000 LOCK W ASHER [...]

  • Page 90

    P A GE 90 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 91

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 91 DCA-500SSK — MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8482311002 MUFFLER 1 2 0019210020 HEX. HEAD BOL T 4 3 7432356504 P A CKING 2 4 7432356604 P A CKING 1 5 7432356704 P A CKING 1 6 0019110030 HEX. HEAD BOL T 1 4 7 0042310000 LOCK W A[...]

  • Page 92

    P A GE 92 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 93

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 93 DCA-500SSK — FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4364000713 FUEL T ANK 1 1- 1 0605505005 C AP , FUEL T ANK 1 0601850505 K E Y 1 1- 2 0810105400 FUEL FIL TER 1 1- 3 0264100425 HOSE, FUEL GA UGE 1 1- 4 0605515079 HOSE BAND 2 [...]

  • Page 94

    P A GE 94 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . ADD THE FOLLO WING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLOW 7 -CA T[...]

  • Page 95

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 95 ENCLOSURE #1 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8485111002 BASE 1 2 3875116304 FOOR P ANEL 1 3 7435116104 FLOOR P ANEL 1 4 0017108020 HEX. HEAD BOL T 1 8 5 8485118004 GUIDE P ANEL, AIR 1 6 0017108020 HEX. HEAD BOL T 4 7 C4424002303 FRONT FRAME 1 C4494100[...]

  • Page 96

    P A GE 96 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY .[...]

  • Page 97

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 97 DCA-500SSK — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 9 0010120075 HEX. HEAD BOL T 6 0030020000 HEX.NUT 6 0040020000 LOCK W ASHER 6 0041220000 PLAIN W ASHER 1 2 3 0 0010120065 HEX. HEAD BOL T 8 0030020000 HEX. NUT 8 004002000[...]

  • Page 98

    P A GE 98 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . ADD THE FOLLO WING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLOW 7 -CA T[...]

  • Page 99

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 99 ENCLOSURE #2 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4444000003 REAR FRAME 1 2 3875151004 LOUVER P ANEL 1 3 0205006000 HEX. NUT 2 1 0042306000 LOCK W ASHER 2 1 0042406000 PLAIN W ASHER 2 1 4 C4444000103 REAR FRAME 1 5 C4444000203 REAR FRAME 1 6 C4444000303 R[...]

  • Page 100

    P A GE 100 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY .[...]

  • Page 101

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 101 DCA-500SSK — ENCLOSURE #2 ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O GOLD 8 -RED THE SERIAL [...]

  • Page 102

    P A GE 102 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENCLOSURE #3 ASSY . ENCLOSURE #3 ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA [...]

  • Page 103

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 103 ENCLOSURE #3 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4454201603 S P ASHER P ANEL 1 2 0019110070 HEX. HEAD BOL T 6 0042310000 LOCK W ASHER 6 0042410000 PLAIN W ASHER 6 3 8485172003 SIDE P ANEL 1 8485972104 LINING 1 4 8485172103 SIDE P ANEL 1 8485972304 LININ[...]

  • Page 104

    P A GE 104 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — ENCLOSURE #3 ASSY . ENCLOSURE #3 ASSY .[...]

  • Page 105

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 105 DCA-500SSK — ENCLOSURE #3 ASSY . ENCLOSURE #3 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8 7525151504 LOUVER P ANEL 1 1 9 7525151404 LOUVER P ANEL 1 2 0 7975151004 LOUVER P ANEL 1 2 1 0205006000 HEX. NUT 2 8 0042306000 LOCK W ASHER 2 8 0042406000 PLAIN W ASHE[...]

  • Page 106

    P A GE 106 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — RUBBER SEAL ASSY . R UBBER SEAL ASSY .[...]

  • Page 107

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 107 R UBBER SEAL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0228901640 R UBBER SEAL 6 2 0228900970 R UBBER SEAL 4 3 0228901100 R UBBER SEAL 4 4 0228900990 R UBBER SEAL 2 5 0229201650 R UBBER SEAL 2 6 0228800860 R UBBER SEAL 2 7 0228801380 R UBBER SEAL 2 8 022920078[...]

  • Page 108

    P A GE 108 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 109

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 109 NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS CONTR OL BO X GR OUP 2- 1 0800520100 P LA T E ; ON-OFF ........................................................ 1 ........ A T -202 2- 2 0800520904 P LA T E ; AMMETER CHANGE-O VER SWITCH .......... 1 ....[...]

  • Page 110

    P A GE 110 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) DCA-500SSK — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 111

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 111 DCA-500SSK — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1-1 C4551001002 DECAL: HANDLING PROCEDURES .............................. 1 .......... C45100100 1-2 8490611303 DECAL: PROCEDURES FOR ST AR T UP ......................[...]

  • Page 112

    P A GE 112 — DCA-500SSK — P ARTS AND OPERA TION MANU AL (STD) — REV . #1 (04/14/01) P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F . O . B . point of origin. Multiquip ’ s responsibility ceases when [...]

  • Page 113

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01) — PAGE 113 NO TE P A GE[...]

  • Page 114

    HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SER SER SER VICE DEP VICE DEP VICE DEP VICE DEP VICE DEP AR AR AR AR AR TMENT TMENT[...]