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Multiquip DCA125SSIU manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .mqpo wer .com WHISPER W A TT™ SERIES MODEL DCA125SSIU 60HZ GENERA TOR (ISUZU 4HK1X DIESEL ENGINE) P AR TS LIST NO. M3870301204 Re vision #3 (01/14/11) OPERA TION AND P AR TS MANUAL[...]

  • Page 2

    P A GE 2 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 3 If you belie ve that your v ehicle has a defect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highway T raffi c Safety Administr ation (NHTSA) in addition to notifying Multiquip at 1-800-421-1[...]

  • Page 4

    P A GE 4 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) T ABLE OF CONTENTS DCA125SSIU Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents ...................................................[...]

  • Page 5

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 5 P AR TS ORDERING PROCEDURES www .mqpo w er .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Ship[...]

  • Page 6

    P A GE 6 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollow ed at all times when operating this equipment. Failure to read and understand the saf ety messages and operating instru[...]

  • Page 7

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or[...]

  • Page 8

    P A GE 8 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust gases contain poisonous carbon mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engine of this equipment requires an adequate free fl ow of [...]

  • Page 9

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T star t the engine near spilled fuel or comb ustible fl uids. Diesel fuel is e xtremely fl ammable and its v apors can cause an e xplosion if ignited.  AL W A YS refuel in a well-ventilated area[...]

  • Page 10

    P A GE 10 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T touch output terminals dur ing operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn.  The electrical voltage required to operate th[...]

  • Page 11

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T expose the battery to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gases [...]

  • Page 12

    P A GE 12 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) T able 1. Generator Specifi cations Model DCA-125SSIU T ype Rev olving fi eld, self v entilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 110 KW (137.5 kV A) 79 KW Prime O[...]

  • Page 13

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 13 DIMENSIONS Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 34.76 in. (883 mm.) F 120 in. (3,050 mm.) B 34.76 in. (883 mm.) G 55.11 in. (1,400 mm.) C 37.20 in. (945 mm.) H 43.30 in. [...]

  • Page 14

    P A GE 14 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the gen[...]

  • Page 16

    P A GE 16 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) GENERA TOR The MQ P ower Model DCA125SSIU generator (Figure 3) is a high quality por table (requires a trailer f or transpor t) po wer source f or telecom sites, lighting f acilities, power tools , submersible pumps and other industrial and construc[...]

  • Page 17

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 17 MAJOR COMPONENTS T able 4. Generator Major Components ITEM NO . DESCRIPTION 1 Muffl er Assembly 2 Air Filter Assembly 3 V oltage Selector Switch 4 Output T er minal Panel Assemb ly 5 Generator Assemb ly 6 Output Receptacles Assembly 7 Jac k et W at[...]

  • Page 18

    P A GE 18 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel A V HZ OFF W U V OFF W-U V-W U-V DECREASE INCREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1 2 3 4 5 7 6 The defi [...]

  • Page 19

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 19 NOTES[...]

  • Page 20

    P A GE 20 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel A V HZ OFF W U V OFF W-U V- W U-V DECREASE INCREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1 2 3 4 5 8 9 10 7 6 11[...]

  • Page 21

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 21 ENGINE OPERA TING P ANEL The defi nitions belo w describe the controls and functions of the DCA-125SSIU Engine Operating P anel (Figure 5). 1. Oil Pressure Gauge — During nor mal operation this gauge should read between 42 ~71 psi. (290~490 kPa).[...]

  • Page 22

    P A GE 22 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) sho wn below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles and[...]

  • Page 23

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duple x Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any v oltage selector switch positi[...]

  • Page 24

    P A GE 24 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the generator b y the Output T erminal Lugs or the conv enience receptacles (Figure 10). Make sure to read the oper ation manual bef ore attempting to connect a load[...]

  • Page 25

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 25 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisf actor ily supplied by the generator f or operating the equip[...]

  • Page 26

    P A GE 26 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of v oltages are av ailable to supply v oltage f or many diff erent applications. V oltages are selected by using the volta ge selector s witch (Figure 12). T o obtain some of the voltag[...]

  • Page 27

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 27 GENERA TOR OUTPUTS/GAUGE READING HO W T O READ THE OUTPUT TERMINAL GA UGE The A C ammeter and A C v oltmeter change-ov er switches on the control panel DO NO T eff ect the generator output. They are pro vided to help observe how much po wer is being[...]

  • Page 28

    P A GE 28 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at the terminals are dependent on the position of the V oltage Selector Switch and th[...]

  • Page 29

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 29 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector s witch in the 3Ø 480/277 position as shown in Figure 23. Figure 23. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load w[...]

  • Page 30

    P A GE 30 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load, a 3-pole, 300 amp , main circuit break er is provided to protect the U,V , and W Output T erminals from overload. In addition two single-pole, 20 amp GFCI circuit breake[...]

  • Page 31

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 31 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel cells are le vel with the ground. Failure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 29). Figure 29. Only Fill on Level Gr ound W AR[...]

  • Page 32

    P A GE 32 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) ISUZU recommends ISUZU antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mix ed with 50% demineralized w ater) or pre-diluted. See the ISUZU Engine Owner’ s[...]

  • Page 33

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 33 B A TTER Y This unit is of negative g round DO NO T connect in rev erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y life will be shortened, if the fl uid le v el are not properly maintained. Add only distilled [...]

  • Page 34

    P A GE 34 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) GENERA TOR ST AR T -UP PROCEDURE (MANUAL) BEFORE ST ARTING 1. Place the main, G.F .C.I., and aux. circuit break ers ( Figure 35 ) in the OFF position prior to star ting the engine. Figure 35. Main, A ux. and GFCI Circuit Breaker s (OFF) 2. Make sure[...]

  • Page 35

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 35 GENERA TOR ST AR T -UP PROCEDURE (MANUAL) 6. The generator’ s frequency meter (Figure 42) should be displa ying the 60 cycle output frequency in HERTZ. Figure 42. Frequency Meter 7. The generator’ s AC-v oltmeter (Figure 43) will displa y the ge[...]

  • Page 36

    P A GE 36 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) GENERA TOR ST AR T -UP PROCEDURE (AUTO MODE) ST ARTING (A UT O MODE) When star ting generator in AU T O mode use the “Manual Star t-up” procedure e xcept where noted (see below). D ANGER Bef ore connecting this generator to any building’ s ele[...]

  • Page 37

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 37 GENERA TOR SHUT -DOWN PROCEDURES NORMAL SHUTDO WN PROCEDURE T o shutdown the generator , use the following procedure: 1. Place both the MAIN, GFCI and LO AD circuit breakers as shown in Figure 35 to the OFF position. 2. Place the engine speed switch[...]

  • Page 38

    P A GE 38 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) * 1 Replace engine oil and fi lter at 100 hours, fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imary air fi lter element when restriction indicator shows a v acuum of 625[...]

  • Page 39

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 39 MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner [...]

  • Page 40

    P A GE 40 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) CHECK OIL LEVEL Check the cr ankcase oil le v el prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause se vere damage to the engine. Make sure the generator is le v el. The oil le v el must be between the tw o notches on[...]

  • Page 41

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 41 MAINTENANCE JA CKET W A TER HEA TER AND INTERNAL B A TTER Y CHARGER 120 V A C INPUT RECEPT ACLES (OPTIONAL) This generator can be optionally equipped with two 120 V AC , 20 amp input receptacles located on the output ter minal panel. The pur pose of[...]

  • Page 42

    P A GE 42 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . R[...]

  • Page 43

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 43 TRAILER MAINTENANCE BRAKES T railer brak es should be inspected the fi rst 200 miles of operation. This will allo w the brak e shoes and drums to seat properly . After the fi rst 200 mile inter val, inspect the brak es every 3,000 miles. If drivin[...]

  • Page 44

    P A GE 44 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/[...]

  • Page 45

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 45 TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachm[...]

  • Page 46

    P A GE 46 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) TRAILER WIRING DIAGRAM Figure 62. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 47

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 47 GENERA TOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram[...]

  • Page 48

    P A GE 48 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram[...]

  • Page 49

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 49 CONTROLLER WIRING DIAGRAM Figure 65. Controller Wiring Diagram[...]

  • Page 50

    P A GE 50 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be reme[...]

  • Page 51

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 51 TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 20 (Engine Controller T roubleshooting) as a basic guideline f or troubl[...]

  • Page 52

    P A GE 52 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses prob lems that arise from the engine control system and the engine itself . Press the diagnostic button (Figure 67) on the diagnostic panel to deter mine if an engin[...]

  • Page 53

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 53 NOTES[...]

  • Page 54

    P A GE 54 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P [...]

  • Page 55

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 55 SUGGESTED SP ARE P AR TS DCA125SSIU WHISPER W A TT GENERA T OR WITH ISUZU 4HK1X DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 1............M3310502203 ....... RADIA T OR HOSE, UPPER 1............M3310502303 ....... RADIA T OR HOSE, LO WER 5......[...]

  • Page 56

    P A GE 56 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) GENERA TOR ASSY .[...]

  • Page 57

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 57 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C0110001002 RO T OR ASSY 1 *1-1 FIELD ASSY 1 1-2 8131070013 F AN 1 1-3 8131611014 COUPLING DISK 8 1-4 8131015003 BALANCING PLA TE ....................................1 ................ PUR[...]

  • Page 58

    P A GE 58 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) CONTROL BOX ASSY .[...]

  • Page 59

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 59 NO . P ART NO . P ART NAME QTY . REMARKS 1 M3213001702 CONTROL BO X 1 1-1 0330000210 EDGING 2 1-2 0330000280 EDGING 1 1-3 0330000180 EDGING 1 1-4 0330000160 EDGING 2 2 0601808823 CIRCUIT BREAKER, 3P 300A 1 2-1 0342604120 HEX SOCKET HEAD CAP SCREW 6 [...]

  • Page 60

    P A GE 60 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) CONTROL BOX ASSY .[...]

  • Page 61

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 61 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 33 0027106016 MA CHINE SCREW 2 34 5825500290 RELA Y ......................................................... 3 ................ REPLACES P/N 0602201400 35 0027105016 MA CHINE SCREW 3 36 89[...]

  • Page 62

    P A GE 62 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) CONTROL BOX ASSY .[...]

  • Page 63

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 63 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 72 0027105010 MA CHINE SCREW 4 73 0027105010 MA CHINE SCREW 4 74 M9220100004 SET SCREW 2 75 0080200007 SNAP RING 2 76 0602122272 OIL PRESSURE UNIT 1 77 M9200100004 AD APTER 1 78 8943998582 [...]

  • Page 64

    P A GE 64 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) ENGINE AND RADIA TOR ASSY .[...]

  • Page 65

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 65 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3923200134 ENGINE, ISUZU 4HK1X 1 1A 8980527130 F AN BEL T .................................................... 1 ................ REPLA CES P/N 0602015253 2 M3303200603 ENGINE F[...]

  • Page 66

    P A GE 66 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 67

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 67 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 41 0602021070 CAP 1 42 0269200600 DRAIN HOSE 1 43 M3323500004 OIL FIL TER BRACKET 1 44 0016910025 HEX HEAD BOL T 2 45 8973243861 OIL FIL TER ...........................[...]

  • Page 68

    P A GE 68 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) OUTPUT TERMINAL ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUMB[...]

  • Page 69

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 69 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3230700003 TERMINAL BOARD 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 HEX NUT 10 5 004001600 W ASHER, LOCK 15 6 0041416000 W ASHER, FLA T 20 7 0016[...]

  • Page 70

    P A GE 70 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) BA TTER Y ASSY .[...]

  • Page 71

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 71 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220198 BA TTER Y 1 2 M9310500404 BA TTER Y SHEET 1 3 M9103000504 BA TTER Y BAND 1 4 0602220921 BA TTER Y BOL T SET 2 5 M3346901404 BA TTER Y CABLE 1 5 M3346901504 BA TTER Y CABLE 1 7 CA[...]

  • Page 72

    P A GE 72 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) MUFFLER ASSY .[...]

  • Page 73

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 73 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3330100902 MUFFLER 1 2 0016910025 HEX HEAD BOL T 4 3 M3333001403 EXHA UST PIPE 1 4 1141451840 GASKET ...................................................... 1 ................ REPLACES P/N 06[...]

  • Page 74

    P A GE 74 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) FUEL T ANK ASSY .[...]

  • Page 75

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 75 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3363002002 FUEL T ANK 1 1-1 0605505070 FUEL T ANK CAP 1 1-2 0605501076 FUEL SENDER UNIT 1 1-3 0605516090 GASKET 1 1-4 0027104015 MA CHINE SCREW 5 2 M3363200204 T ANK BAND 4 3 M9310500104 [...]

  • Page 76

    P A GE 76 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) ENCLOSURE ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUMBER MA [...]

  • Page 77

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 77 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3413002402 BASE 1 2 M1413400004 CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M3423002702 FRONT FRAME 1 4A M3493114303 ACOUSTIC SHEET 1 5 0016910025 HEX HEAD BOL T 6 6 M3423200104 FRONT FRAME C[...]

  • Page 78

    P A GE 78 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) ENCLOSURE ASSY . (CONTINUED) ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIA[...]

  • Page 79

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 79 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 33 0019208020 HEX HEAD BOL T 10 34 M3443200703 REAR DOOR 1 35 M3443600104 WINDOW PLA TE 1 36 0037906000 SELF- LOCKING U NUT 10 36A 0041206000 W ASHER, FLA T 10 37 M9113000002 DOOR[...]

  • Page 80

    P A GE 80 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) ENCLOSURE ASSY . (CONTINUED) ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIA[...]

  • Page 81

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 81 NO . P ART NO . P ART NAME QTY . REMARKS 62 0600800320 MANU AL P AK 1 63 0021806016 MA CHINE SCREW 4 64 M3453700004 GUTTER 1 65 0019206015 HEX HEAD BOL T 4 66 M9110100204 HINGE 4 66A M9116100004 W ASHER 4 67 M9110100304 HINGE 4 67A M9116100004 W ASH[...]

  • Page 82

    P A GE 82 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) RUBBER SEALS ASSY .[...]

  • Page 83

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 83 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229201100 R UBBER SEAL 4 2 0228900880 R UBBER SEAL 4 3 0228900990 R UBBER SEAL 3 4 0228901050 R UBBER SEAL 3 5 0228900904 R UBBER SEAL 4 6 0228900470 R UBBER SEAL 1 7 0228900530 R UBBER[...]

  • Page 84

    P A GE 84 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) NAMEPLA TE AND DECALS ASSY .[...]

  • Page 85

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 85 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1-1 M3550003003 DECAL : OPERA TING PROCEDURES 1 M35000300A 1-2 M9520100304 DECAL : SAFETY INSTR UCTIONS 1 M92010030 1-3 M9520100603 DECAL : CA UTION 2 M92010060 CONTROL BO X GROUP[...]

  • Page 86

    P A GE 86 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) NAMEPLA TE AND DECALS ASSY . (CONTINUED)[...]

  • Page 87

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 87 NAMEPLA TE AND DECALS ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS FUEL T ANK GROUP 7-1 M9500500004 DECAL : DIESEL FUEL ............................................. 1 ........... M90050000 7-2 M9500500104 DECAL : FUEL DRAIN PLUG ....[...]

  • Page 88

    P A GE 88 — DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERM S T er ms of payment for parts are net 3 0 days. FREIGHT POLI CY All par ts order s will be ship ped co llect or prepaid with th e charg es adde d to the invoice. All shipment s are F .O .B. po[...]

  • Page 89

    DCA125SSIU 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (01/13/11) — P A GE 89 NOTES[...]

  • Page 90

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]