Multiquip DCA400SSI manual

THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .mqpower .com WHISPER W A TT™ SERIES MODEL DCA400SSI 60HZ GENERA TOR (ISUZU 6WG1X DIESEL ENGINE) P AR TS LIST NO. C3871301004 Re vision #2 (11/03/08) OPERA TION AND P AR TS MANUAL[...]

P A GE 2 — DCA400SSI GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (11/03/08) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 3 If you belie ve that y our vehicle has a def ect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highwa y T raffi c Saf ety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. [...]

P A GE 4 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) T ABLE OF CONTENTS DCA400SSI GENERA TOR Proposition 65 W arning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents .................................................... 4 P [...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 5 P ARTS ORDERING PROCEDURES www .mqpo wer.com Best Deal! Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒[...]

P A GE 6 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollow ed at all times when operating this equipment. F ailure to read and understand the saf ety messages and operating instruction[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required b y the job or city [...]

P A GE 8 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) SAFETY INFORMA TION ENGINE SAFETY W ARNING DO NO T  place hands or fingers inside engine compar tment when engine is r unning. NEVER  operate the engine with heat shields or guards remov ed. K eep fi ngers, hands hair and clothing a wa y  from all[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T  star t the engine near spilled fuel or comb ustib le fl uids. Diesel fuel is e xtremely fl ammable and its v apors can cause an e xplosion if ignited. AL W A YS  refuel in a well-ventilated area, a wa[...]

P A GE 10 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER DO NO T  touch output ter minals dur ing operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn. The electrical voltage required to  operate the gene[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER DO NO T  drop the batter y . There is a possibility that the batter y will e xplode. DO NO T  e xpose the batter y to open fl ames , sparks, cigarettes, etc. The batter y contains combustib le gases and [...]

P A GE 12 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) Generator Specifi cations T able 1. Model DCA400SSI T ype Rev olving fi eld, self v entilated, open protected type synchronous generator Armature Connection Star with Neutral Phase 3 Standby Output 440 KV A (352 KW) Prime Output 400 KV A (320 KW) V oltag[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 13 DIMENSIONS Dimensions Figure 1. Dimensions T able 3. Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 17.72 in. (450 mm) H 23.23 in. (590 mm) B 35.83 in. (910 mm) I 35.83 in. (910 mm) C 23.23 in. (590 mm.) J 17.72 in. (450 mm) D 31[...]

P A GE 14 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) INST ALLA TION T ypical Generator Grounding Application Figure 2.[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and overhead obstructions . Make sure the generator is on secure le vel ground so that it cannot slide or shift around. Also install the generator in[...]

P A GE 16 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) GENERA T OR The MQ P ower Model DCA400SSI is a 320 kW gener ator (Figure 3) that is designed as a high quality por table (requires a trailer f or transpor t) po wer source f or telecom sites, lighting f acilities, pow er tools , submersib le pumps and othe[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 17 MAJOR COMPONENTS Generator Major Components T able 4. ITEM NO . DESCRIPTION 1 Output Receptacles Assembly 2 Output T er minal P anel Assembly 3 Muffl er Assembly 4 Air Filter Assembly 5 Fuel T ank Assemb ly 6 Engine and Radiator Assembly 7 Generator Assem[...]

P A GE 18 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) GENERA TOR CONTROL P ANEL Generator Control P anel Figure 4. The defi nitions below describe the controls and functions of the DCA400SSI Generator Control P anel (Figure 4). Pilot Lamp 1. — Indicates the system is running. P anel Light 2. — Nor mally [...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 19 GENERA TOR CONTROL P ANEL Also the engine controller will shut down the engine in the e v ent of lo w oil pressure, high coolant temper ature , low coolant le v el, and loss of magnetic pic kup . These conditions can be obser ved b y monitor ing the LED st[...]

P A GE 20 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENGINE OPERA TING P ANEL The defi nitions below describe the controls and functions of the DCA400SSI Engine Operating P anel (Figure 5). T achometer 1. — Indicates engine speed in RPM’ s f or 60 Hz operation. This meter should indicate 1800 RPM’ s w[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 21 NOTES[...]

P A GE 22 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal P anel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator . Lift up on the cov er to gain access to receptacles and ter m[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duple x Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any v oltage selector switc h position. Ea[...]

P A GE 24 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the generator b y the Output T erminal Lugs or the conv enience receptacles (Figure 10). Make sure to read the oper ation manual bef ore attempting to connect a load to the[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 25 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage , frequency , and v oltage requirements are satisf actorily supplied by the generator f or operating the equipment. [...]

P A GE 26 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) GENERA TOR OUTPUTS GENERA T OR OUTPUT V OL T A GES A wide range of v oltages are av ailab le to supply v oltage f or man y diff erent applications . V oltages are selected by applying jumpers (6) to the v oltage change-o ver boar d (Figure 12). T o obtain [...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 27 GENERA TOR OUTPUTS/GAUGE READING Maxim um Amps T ab le 10 shows the maxim um amps the generator can provide . DO NO T e xceed the maximum amps as listed. HO W T O READ THE OUTPUT TERMINAL GA UGE The A C ammeter and A C voltmeter change-o v er s witches on [...]

P A GE 28 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) OUTPUT TERMINAL P ANEL CONNECTIONS UVW O TERMINAL OUTPUT V OL T A GES V ar ious output v oltages can be obtained using the UVW O output ter minal lugs. The voltages at the terminals are dependent on the placement of the jumpers plates (6) on the V oltage C[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 29 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480V UVW O T erminal Output V oltages Jumper the v oltage change-ov er board f or 480V 1. operation as sho wn in Figure 23. This confi guration uses 6 jumper plates in 3 diff erent positions . Remember there are 2 ju[...]

P A GE 30 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an o v erload, a 3-pole, 600 amp , main circuit breaker is provided to protect the U,V , and W Output T erminals from ov erload. In addition two single-pole, 20 amp GFCI circuit break ers are[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 31 INSPECTION/SETUP Refueling Pr ocedure: Level T anks 1. — Make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 29). Only Fill on Le vel Gr ound Figure 29. W ARNING[...]

P A GE 32 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) ISUZU recommends ISUZU antifreeze/summer coolant f or use in their engines, which can be purchased in concentr ate (and mix ed with 50% demineraliz ed w ater) or pre-diluted. See the ISUZU Engine Owner’ s Manu[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 33 B A TTER Y This unit is of negativ e ground DO NO T connect in re v erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y lif e will be shor tened, if the fl uid lev el are not properly maintained. Add only distilled water[...]

P A GE 34 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) GENERA TOR ST ART -UP PROCEDURE (MANUAL) BEFORE ST ARTING Place the 1. main, G.F .C.I., and aux. circuit break ers ( Figure 35 ) in the OFF position prior to star ting the engine. Main, Aux. and GFCI Figure 35. Circuit Breaker s (OFF) Make sure the 2. v ol[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 35 GENERA TOR ST ART -UP PROCEDURE (MANUAL) The generator’ s frequency meter (Figure 42) should be 6. displa ying the 60 cycle output frequency in HER TZ. Frequency Meter Figure 42. The generator’ s AC-v oltmeter (Figure 43) will display 7. the generator?[...]

P A GE 36 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) GENERA TOR ST ART -UP PROCEDURE (AUTO MODE) ST ARTING (A UT O MODE) D ANGER Bef ore connecting this generator to an y building’ s electr ical system, a licensed electrician must install an isolation (transfer) s witch. Serious damage to the building’ s[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 37 GENERA TOR SHUT -DOWN PROCEDURES NORMAL SHUTDO WN PR OCEDURE T o shutdown the gener ator , use the f ollo wing procedure: Place both the 1. MAIN, GFCI and LO AD circuit breakers as shown in Figure 35 to the OFF position. Place the engine speed s witch (Fig[...]

P A GE 38 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) * 1 Replace engine oil and fi lter at 100 hours , fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imar y air fi lter element when restriction indicator shows a v acuum of 625 mm ([...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 39 MAINTENANCE If the engine is operating in v er y dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon b uildup in the comb ustion chamber and high fuel consumption. Change air cleaner more[...]

P A GE 40 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) T o restar t after r unning out of fuel, tur n the switch to the “ON” position for 15-30 seconds . T r y again, if needed. This unit is equipped with an automatic air bleeding system. CHECK OIL LEVEL Check the cr ankcase oil le vel prior to each use, o[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 41 MAINTENANCE The pur pose of these receptacles is to provide po wer via commercial pow er to the jac ket water heater and internal battery charger . These receptacles will ONL Y function when commercial pow er has been supplied to them (Figure 59). T o appl[...]

P A GE 42 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . Remember[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 43 TRAILER MAINTENANCE BRAKES T railer br akes should be inspected the fi r st 200 miles of operation. This will allow the brak e shoes and dr ums to seat properly . After the fi rst 200 mile inter val, inspect the br ak es every 3,000 miles. If driving ov [...]

P A GE 44 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Infl[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 45 TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachment of [...]

P A GE 46 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) TRAILER WIRING DIAGRAM T railer/T owing V ehicle Wiring Diagram Figure 63.[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 47 GENERA TOR WIRING DIAGRAM Generator Wiring Diagram Figure 64.[...]

P A GE 48 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENGINE WIRING DIAGRAM Engine Wiring Diagram Figure 65.[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 49 CONTROLLER WIRING DIAGRAM Controller Wiring Diagram Figure 66.[...]

P A GE 50 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) TROUBLESHOOTING (GENERA TOR) Practically all breakdo wns can be pre v ented by proper handling and maintenance inspections, b ut in the ev ent of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, c[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 51 TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdo wns can be pre v ented by proper handling and maintenance inspections, b ut in the ev ent of a breakdown, use T able 20 (Engine Controller T roubleshooting) as a basic guideline f or troubleshooti[...]

P A GE 52 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses prob lems that arise from the engine control system and the engine itself . Press the diagnostic button (Figure 67) on the diagnostic panel to deter mine if an engine malfu[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 53 NOTES[...]

P A GE 54 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. When ordering a part that has more than one item numb[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 55 SUGGESTED SP ARE P ARTS DCA400SSI WHISPER W A TT GENERA T OR WITH ISUZU 6WG1X DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 1............C3310500003 ....... HOSE, RADIA TOR UPPER 1............C3310500103 ....... HOSE, RADIA TOR LO WER 1............06020[...]

P A GE 56 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) GENERA TOR ASSY . 1-4 1-4A 1-4B 5 5A 6-6 6-6A 9A 9B 9 13 13A 13B 16 16A 18 18A 18B 11[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 57 NO . P ART NO . P ART NAME QTY . REMARKS 1 C3110000502 RO T OR ASSY . ..........................................1 ............. INCLUDES ITEMS W/* 1-1 FIELD ASSY 1 1-2* 0601842401 RESIST OR, 80W 300 K OHM 2 1-3* 0601823282 RECTIFIER 1 1-4* 0018205020 HEX S[...]

P A GE 58 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) GENERA TOR ASSY . (CONTINUED)[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 59 GENERA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 13 0010106060 HEX HEAD BOL T 4 13A 0040006000 W ASHER, LOCK 4 13B 0041206000 W ASHER, FLA T 4 14 C3154400003 SUCTION CO VER 1 15 0017106016 HEX HEAD BOL T 8 16 C3163600003 COUPLING AD A[...]

P A GE 60 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENGINE OPERA TING P ANEL ASSY .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 61 NO . P ART NO . P ART NAME QTY . REMARKS 1 C3351100603 OPERA TING P ANEL 1 2 0017106020 HEX HEAD BOL T 8 3 0207006000 HEX NUT 4 4 1823200010 BA TTER Y SWITCH ..................................... 1 ................ REPLA CES P/N 0602101001 5 0021008080 MA [...]

P A GE 62 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) CONTROL BOX ASSY .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 63 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C3213002802 CONTROL BO X 1 2 0601801170 CURRENT TRANSFORMER, 750/5A 3 3 0027106016 MA CHINE SCREW 6 4 0601807514 CIRCUIT BREAKER, 1000A 1 5 0601820625 A UT OMA TIC V OL T A GE REGULA TOR 1 6 002[...]

P A GE 64 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) CONTROL BOX ASSY . (CONTINUED)[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 65 CONTROL BOX ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 42 8944607060 GLO W PLUG RELA Y ....................................... 1 ............. REPLACES P/N 0602202683 43 0027105010 MA CHINE SCREW 2 44 0601815154 TERMINAL BLOCK 1 45 0027104[...]

P A GE 66 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) CONTROL BOX ASSY . (CONTINUED)[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 67 CONTROL BOX ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 78 0027104020 MA CHINE SCREW 2 79 8221814804 CONTROL BO X CO VER 1 80 0017108020 HEX HEAD BOL T 8 81 8224117004 CONTROL BO X SIDE P ANEL 1 82 0017108020 HEX HEAD BOL T 4 83 C3213400604[...]

P A GE 68 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENGINE AND RADIA TOR ASSY .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 69 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C3923200194 ENGINE, ISUZU 6WG1X 1 1-1 1132402330 MAIN OIL FIL TER CARTRIDGE .......................... 1 ........... REPLA CES P/N 0602041219 1-2 1132402410 BYP ASS OIL FIL TER CARTRIDG[...]

P A GE 70 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 71 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 41 0602040779 AIR CLEANER CAP 1 42 0602040582 AIR CLEANER BAND 2 43 C3373200004 AIR CLEANER BRA CKET 1 44 0016910025 HEX HEAD BOL T 4 44A 0207010000 HEX NUT 4 45 0016910025 HE[...]

P A GE 72 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) OUTPUT TERMINAL ASSY . THE P ART NUMBER INDICA TED IS ORANGE. PLEASE ADD THE FOLLO WING LETTERS WHEN ORDERING COLOR OF UNIT: MQW -WHITE THE SERIAL NUMBER MA Y BE REQUIRED .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 73 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C2231700403 OUTPUT TERMINAL SET BO ARD 1 2 C0277500004 OUTPUT TERMINAL 8 3 0801830904 HEX HEAD BOL T 8 4 0039320000 HEX NUT 16 5 0040020000 W ASHER, LOCK 24 6 0041420000 W ASHER, FLA T 32 7 [...]

P A GE 74 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) BA TTER Y ASSY .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 75 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0165721052 BA TTER Y 2 2 C9109100704 BA TTER Y SHEET 2 3 0805007804 BA TTER Y BAND 2 4 0805006504 BA TTER Y BOL T 4 5 0037808000 WING NUT 4 6 0040008000 W ASHER, LOCK 4 7 0041608000 W ASHER, FLA T[...]

P A GE 76 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) MUFFLER ASSY .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 77 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C3330100402 MUFFLER 1 2 0019110025 HEX HEAD BOL T 4 2A 0042310000 W ASHER, LOCK 4 2B 0047010030 W ASHER, FLA T 4 3 C3333001903 EXHA UST PIPE 1 4 C9304000304 GASKET 1 5 C3334200804 GASKET 1 6 0010316[...]

P A GE 78 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) FUEL T ANK ASSY . (S/N 3813334 AND BELOW)[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 79 FUEL T ANK ASSY . (S/N 3813334 AND BELOW) NO . P ART NO . P ART NAME QTY . REMARKS 1 C3363002503 FUEL T ANK 1 1-1 0845500104 FUEL T ANK CAP 1 1-2 0810105400 FUEL FIL TER 1 1-3 0264100525 FUEL GA UGE HOSE 1 1-4 0605515079 HOSE BAND 2 2 0605503020 FUEL SENSO[...]

P A GE 80 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) FUEL T ANK ASSY . (S/N 3813335 AND ABOVE)[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 81 FUEL T ANK ASSY . (S/N 3813335 AND ABOVE) NO . P ART NO . P ART NAME QTY . REMARKS 1 C3363002503 FUEL T ANK 1 1-1 0845500104 FUEL T ANK CAP 1 1-2 0810105400 FUEL FIL TER 1 1-3 0264100525 FUEL GA UGE HOSE 1 1-4 0605515079 HOSE BAND 2 2 0605503020 FUEL SENSO[...]

P A GE 82 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENCLOSURE #1 ASSY . THE P ART NUMBER INDICA TED IS ORANGE. PLEASE ADD THE FOLLO WING LETTERS WHEN ORDERING COLOR OF UNIT: MQW -WHITE THE SERIAL NUMBER MA Y BE REQUIRED .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 83 ENCLOSURE #1 ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C3413003502 BASE 1 2 C3414100104 FLOOR P ANEL 1 3 C3413100304 FLOOR P ANEL 1 4 C3414100804 FLOOR P ANEL 2 5 0019208020 HEX HEAD BOL T 38 6 C3413600004 BASE DUCT 1 6A 0228901070 R UBBER SEAL 1 7[...]

P A GE 84 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENCLOSURE #2 ASSY . THE P ART NUMBER INDICA TED IS ORANGE. PLEASE ADD THE FOLLO WING LETTERS WHEN ORDERING COLOR OF UNIT: MQW -WHITE THE SERIAL NUMBER MA Y BE REQUIRED .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 85 ENCLOSURE #2 ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C3443000403 REAR FRAME 1 1A 0228901290 R UBBER SEAL 1 2 C3443000502 REAR FRAME 1 2A 8225940104 LINING 1 3 0017108020 HEX HEAD BOL T 11 4 0019210025 HEX HEAD BOL T 4 5 C3443302103 REAR FRAME CO [...]

P A GE 86 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENCLOSURE #3 ASSY . THE P ART NUMBER INDICA TED IS ORANGE. PLEASE ADD THE FOLLO WING LETTERS WHEN ORDERING COLOR OF UNIT: MQW -WHITE THE SERIAL NUMBER MA Y BE REQUIRED .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 87 ENCLOSURE #3 ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C3453200702 SPLASHER P ANEL 1 1A C3493402104 LINING 1 2 0019108065 HEX HEAD BOL T 6 2A 0042308000 W ASHER, LOCK 6 2B 0042408000 W ASHER, FLA T 6 3 C3453100503 SIDE P ANEL 1 3A C3493401004 LININ[...]

P A GE 88 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) ENCLOSURE #3 ASSY . (CONTINUED) THE P ART NUMBER INDICA TED IS ORANGE. PLEASE ADD THE FOLLO WING LETTERS WHEN ORDERING COLOR OF UNIT: MQW -WHITE THE SERIAL NUMBER MA Y BE REQUIRED .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 89 ENCLOSURE #3 ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 25 0845046904 HINGE 8 25A 0845045004 W ASHER 8 26 0845047005 HINGE 8 26A 0845045004 W ASHER 8 27 0019208020 HEX HEAD BOL T 37 28 0601850097 ST OPPER 11 29 0025408025 MACHINE SCREW 11 [...]

P A GE 90 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) RUBBER SEALS ASSY .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 91 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229201400 R UBBER SEAL 4 2 0228901320 R UBBER SEAL 4 3 0228901450 R UBBER SEAL 4 4 0228900850 R UBBER SEAL 2 5 0228901350 R UBBER SEAL 4 6 0228801390 R UBBER SEAL 2 7 0228901390 R UBBER SEAL 3[...]

P A GE 92 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) NAMEPLA TE AND DECALS ASSY .[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 93 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1-1 C3550000703 DECAL : HANDLING PROCEDURES ......................... 1 ................. C35000070 1-2 C9522100003 DECAL : CA UTION .....................................................[...]

P A GE 94 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) NAMEPLA TE AND DECALS ASSY . (CONTINUED)[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 95 NAMEPLA TE AND DECALS ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS BA TTER Y GROUP 6-1 0800689404 DECAL : + ............................................................... 1 ...................... S-2090 6-2 0800689504 DECAL : - ............[...]

P A GE 96 — DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. M[...]

DCA400SSI GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #2 (11/03/08) — P A GE 97 NOTES[...]

Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC . MQ P o wer and the MQ P ower logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the proper ty of their respec[...]