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Multiquip ga-9.7HE manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com MODEL GA-9.7HE POR T ABLE GENERA TOR (HONDA GX610 GASOLINE ENGINE) Re vision #1 (04/29/10)[...]

  • Page 2

    P A GE 2 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) PROPOSITION 65 W ARNING[...]

  • Page 3

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 3 T ABLE OF CONTENTS GA9.7HE Por table 60 Hz Generator Calif or nia Proposition 65 Warning ........................... 2 T able Of Contents .................................................... 3 P ar ts Ordering Procedures ................................[...]

  • Page 4

    P A GE 4 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply:  Dealer Account Number  Dealer Name and Address  Sh[...]

  • Page 5

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 5 SAFETY INFORMA TION Do not oper ate or service the equipm ent bef ore reading the entire manual. Safety precautions should be follow ed at all times when operating this equipment. F ailure to read and und ersta nd the saf ety messag es and opera ting in[...]

  • Page 6

    P A GE 6 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER ope ra te this equ ipm ent wit hou t pro per pro tec tiv e clothing, shatter proof glasses, respiratory protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de vice s r[...]

  • Page 7

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 7 SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engin e fu el ex hau st gase s con tai n poi son ous carb on mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engi ne of this equi pmen t requires an adequate free [...]

  • Page 8

    P A GE 8 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) SAFETY INFORMA TION  NEVER use fuel as a cleaning agent.  D O N O T smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine. ELECTRICAL SAFETY D ANGER  T ur n generator and all ci[...]

  • Page 9

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 9 SAFETY INFORMA TION  If the batter y liquid (dilute sulfur ic acid) comes into contact with clothing or skin , rinse skin or clothing immediately with plenty of water .  If the batter y liquid (dilute sulfur ic acid) comes into contact with eyes ,[...]

  • Page 10

    P A GE 10 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) SPECIFICA TIONS (GENERA TOR) T able 1. Specifications (Generator) A C Generator 60 Hz A C P ower Source Model GA9.7HE T ype Brushless Rev olving Field T ype Excitation Solid State, Statically Excited System Speed 3,600 RPM Cooling System Self-V entilat[...]

  • Page 11

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 11 T able 2. Specifications (Engine) Engine Model HOND A GX610K1VD HOND A GX610U1VD T ype Air-cooled 4 stroke , Single Cylinder , OHV , Horizontal Shaft Gasoline Engine Bore X Stroke 3.03 in. X 2.59 in. (77 mm x 66 mm.) Displacement 37.46 cu-in (614 cm 3[...]

  • Page 12

    P A GE 12 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) DIMENSIONS 27.55 IN. (700 MM.) 31.49 IN (800 MM.) 240 V 120 ON OFF ON OFF GA-9.7HE AC CIRCUIT BREAKER (for main) 15A 30A 30A 120V 240V 120/240V START BUTTON OPERATION SWITCH IDLE CONTROL SWITCH for 120V for 120V 20A for 240V for 120/240V AC CIRCUIT BREA[...]

  • Page 13

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 13 NOTE[...]

  • Page 14

    P A GE 14 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) INST ALLA TION CONNECTING THE GROUND Th e nu t and gro un d te rmin al on the gen er at or sho uld al wa ys be used to connect the generator to a suitable ground. The ground cab le should be #8 size wire minimum. At the gener ator , connect the ter mina[...]

  • Page 15

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION If possible install the generator in a area that is free of debris, bystanders, and overhead obstr uctions. Make sure the generator is on secure lev el ground so that it cannot slide or shift around. The installati[...]

  • Page 16

    P A GE 16 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) GENERAL INFORMA TION F AMILIARIZA TION Generator The Mul tiq uip GA9. 7HE gene ra tor is des ign ed as a portab le dua l purpose po wer source for 60 Hz (sing le phas e) ligh ting f acilities, power tools, submersible pumps and other industrial and cons[...]

  • Page 17

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 17 COMPONENTS (GENERA TOR) Figure 3. Generator Components 1. GFCI Breake rs (2) – These single pole circ uit break ers (120V , 15 amps) protect the GFCI receptacles. When star ting the generator alwa ys hav e these circuit breakers placed in the " [...]

  • Page 18

    P A GE 18 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) 15 16 18 20 19 21 22 24 17 27 23 26 25 GA-9.7HE 9700 GA-9.7HE 9700 15. Engine Oil Drain Plug – Remov e this drain plug when draining of the oil from the engine crankcase is required. Fill with recommeded type oil as listed in T able 4 16. Engine Oil D[...]

  • Page 19

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 19 INSPECTION/SETUP GENERAL INSPECTION PRIOR T O OPERA TION Ground P ower T ools When using power tools or electr ical equipment requireing A C pow er from the generator , make sure power tool cord h as a g ro un d p i n or i s do ub l e in su la t e d as[...]

  • Page 20

    P A GE 20 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) INSPECTION/SETUP Before Starting 1. Read safety instructions at the beginning of manual. 2. Cle an the gen er ato r , remo vin g di r t and dus t, partic ul arly the engine cooling air inlet, carburetor and air cleaner . 3. Check the air filter for dir[...]

  • Page 21

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 21 T able 4. Oil T ype Season T emperature Oil T ype Summer 25°C or Higher SAE 10W -30 Spring/F all 25°C~10°C SAE 10W -30/20 Winter 0°C or Lower SAE 10W -10 Fuel Check 1. Close the fuel cock bef ore filling the fuel tank. 2. Remov e the fuel cap loca[...]

  • Page 22

    P A GE 22 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) OPERA TION This section is intended to assist the oper ator with the initial star t-up of the por tab le generator . It is extremely impor tant that this section be read carefully bef ore attempting to use the generator in the field. Before Starting th[...]

  • Page 23

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 23 OPERA TION 11. Place idle control swit ch (Figure 17) in the OFF (down) pos itio n. This will allo w the engin e spee d to run at about 3600 RPM's. Figure 17. Idle Control Switch (OFF) Figure 18. Idle Control switc h (ON) 12 . Place main circuit b[...]

  • Page 24

    P A GE 24 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) OPERA TION/SHUTDOWN 16. The L14-30R receptacle is a dual voltage receptacle (120-240 volts). Reference Figures 23 and 24 to v erify voltages at this receptacle . Figure 23. 120/240V Receptacle (120V) Figure 24. 120/240V Receptacle (240V) 17. Connecting [...]

  • Page 25

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 25 Generator Storage F or storage of the gene rating s et for ov er 30 days, the f ollowing is required:  Drain the fuel tank completely , or add ST A-BIL to the fuel.  Run the engine until the gasoline in the carb uretor is completely consumed. [...]

  • Page 26

    P A GE 26 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) MAINTENANCE Use T able 5 as a general maintenance guideline when servicing your engine . F or more detail engine maintenance inf or mation, ref er to the engine owner's manual supplied with your engine . T able 5. Engine Maintenance Sc hedule DESCR[...]

  • Page 27

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 27 MAINTENANCE Maintenance P erf orm the sche dule d main ten ance proce dure s as defi ned by T able 5 and below: Daily  Thoroughly remov e dir t and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Chec[...]

  • Page 28

    P A GE 28 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) Engine Air Cleaner 1. Remov e the air cleaner cover and f oam filter element as shown in Figure 32. 2. T ap the paper filter element (Figure 32) sev eral times on a hard surf ace to remove dir t, or blo w compressed air [not exceeding 30 psi (207 kPa,[...]

  • Page 29

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 29 GENERA TOR WIRING DIGRAM Figure 33. Generator Wiring Diagram (GA C9.7HZ) SYMBOL P ART NAME Ar Armature Winding Fg Field Winding EXW1~2 Excitation Winding V AC Voltmeter (120/240) Re1~5 Rectifier CON1 Receptacle L14-30R CON2 Receptacle L6-20R CON3 Rece[...]

  • Page 30

    P A GE 30 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) TROUBLESHOOTING (ENGINE) T able 6. Engine T roubleshooting Symptom P ossible Cause Solution Difficult to star t. Fuel is av ailable but no SP ARK at spark plug. Spark plug br idging? Check gap , insulation or replace spar k plug. Carbon deposit on spar[...]

  • Page 31

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 31 TROUBLESHOOTING (ENGINE) T able 6. Engine T roubleshooting (Contin ued) Symptom P ossible Cause Solution W eak in power . Compression is proper but misfires . W ater in fuel system? Flush fuel system and replace with correct type of fuel. Dir ty spark[...]

  • Page 32

    P A GE 32 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) T able 7. Generator T roubleshooting Symptom P ossible Pr oblem Solution Low v oltage Engine speed too low? Raise engine speed to rated RPM. Low v oltage. Engine speed nor mal 3650 RPM (unloaded), 2500 RPM (idle) A C voltmeter not w orking? Replace Ac v[...]

  • Page 33

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 33 NOTES[...]

  • Page 34

    P A GE 34 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) EXPLANA TION OF CODE IN REMARKS COLUMN The following section explains the diff erent symbols and remarks used in the P ar ts section of this man ual. Use the help number s fo und on the back page of the man ual if ther e are any questions . SAMPLE P ART[...]

  • Page 35

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 35 SUGGESTED SP ARE P AR TS NO TICE P ar t numbers on this Suggested Spare P ar ts list may supersede/replace the par t numbers shown in the f ollowing par ts lists. ♦ GX610K1VD: Model GA9.7HE DEC. 2003 AND BELOW ◊ GX610U1VD: Model GA9.7HE APRIL 2008 [...]

  • Page 36

    P A GE 36 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) GA9.7HE— NAMEPLA TE AND DECALS ASSY . 240 V 120 ON OFF ON OFF GA-9.7HE AC CIRCUIT BREAKER (for main) 15A 30A 30A 120V 240V 120/240V START BUTTON OPERATION SWITCH IDLE CONTROL SWITCH for 120V for 120V 20A for 240V for 120/240V AC CIRCUIT BREAKER AC VOL[...]

  • Page 37

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 37 NO . P ART NO . P ART NAME QTY . REMARKS 1 A9511100103 DECAL; W ARNING/DANGER ............................1................ A91110010 2 D2552000404 DECAL; OPERA TING INSTRUCTIONS.............1................ D25200040B 3 B9504000304 DECAL; CA UTION HO[...]

  • Page 38

    P A GE 38 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) GA9.7HE — GENERA TOR ASSY .[...]

  • Page 39

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 39 GA9.7HE — GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 A6110200103 R OT OR ASSY . ...................................................1................ INCLUDES ITEMS W/# 1-1# FIELD ASSY . ..............................................[...]

  • Page 40

    P A GE 40 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) GA9.7HE — CONTROL BOX ASSY .[...]

  • Page 41

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 41 NO . P ART NO . P ART NAME QTY . REMARKS 1 A6215000113 CONTR OL BO X 1 2 0601850102 GROMMET 2 3 W8511864604 TERMINAL PLA TE 1 4 0016906020 HEX, HEAD BOL T 5 5 0601823204 RECTIFIER 5 6 0027103020 MA CHINE SCREW 5 7 0601823754 RELA Y , DC12V 1 8 00271050[...]

  • Page 42

    P A GE 42 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) GA9.7HE — PIPE FRAME ASSY .[...]

  • Page 43

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 43 NO . P ART NO . P ART NAME QTY . REMARKS 1 A6417000002 PIPE FRAME .....................................................1................ S/N 5615977 AND BELO W 1 A6417000012 PIPE FRAME .....................................................1.............[...]

  • Page 44

    P A GE 44 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) HONDA GX610K1VD/U1VD — AIR CLEANER ASSY .[...]

  • Page 45

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 45 NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 17210ZJ1841 ELEMENT COMP ., AIR CLEANER ....................1................ USE UP T O S/N 2017952 1 ♦ 17210ZJ1842 ELEMENT COMP ., AIR CLEANER ....................1................ USE FROM S/N 2017953[...]

  • Page 46

    P A GE 46 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) HONDA GX610K1VD/U1VD ENGINE — CAMSHAFT ASSY .[...]

  • Page 47

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 47 NO . P ART NO . P ART NAME QTY . REMARKS 1 12209ZE8003 SEAL, V AL VE STEM 2 2 14100ZJ1842 CAMSHAFT ASSY . 1 3 14410ZJ1840 ROD , PUSH 4 4 14431ZE2010 ARM, V AL VE ROCKER 4 5 14451ZE1013 PIV O T , ROCKER ARM 4 6$ 14568ZJ1841 SPRING, WEIGHT RETURN 1 7 145[...]

  • Page 48

    P A GE 48 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY .[...]

  • Page 49

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 49 HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 12357ZJ1840 TUBE, BREA THER 1 2 15772551000 CLIP , BREA THER TUBE 1 3 ♦ 16010ZG8000 GASKET SET ....................................................1.........[...]

  • Page 50

    P A GE 50 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY .[...]

  • Page 51

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 51 NO . P ART NO . P ART NAME QTY . REMARKS 15 16198ZJ1840 TUBE DRAIN .....................................................1................ USE UP TO S/N 2073018 16 ♦ # 16200ZJ0841 V AL VE ASSY ., SOLENOID ................................1.............[...]

  • Page 52

    P A GE 52 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) HONDA GX610K1VD/U1VD ENGINE — CONTROL ASSY .[...]

  • Page 53

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 53 HONDA GX610K1VD/U1VD ENGINE — CONTROL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 16263883W10 JOINT ROD 1 2 16500ZJ1890 CONTROL ASSY ., A UTO THRO TTLE ...............1................ INCLUDES ITEMS W/# 3 16534ZJ1840 SPRING ST ARTER 1 4 ♦ 16[...]

  • Page 54

    P A GE 54 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — C R A N K C A S E C O V E R A S S Y .[...]

  • Page 55

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 55 NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 11300ZJ1850 CO VER ASSY ., CRANKCASE ...........................1................ UP TO S/N 2017181 ............................................................................................. INCLUDES IT[...]

  • Page 56

    P A GE 56 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) HONDA GX610K1VD/U1VD ENGINE — CRANKSHAFT ASSY .[...]

  • Page 57

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 57 HONDA GX610K1VD/U1VD ENGINE — CRANKSHAFT ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 13310ZJ1880 CRANKSHAFT COMP . 1 2 ◊ 90401ZJ1000 W ASHER, CRANKSHAFT THRUST 1 ♦ GX610K1VD: Model GA9.7HE DEC. 2003 AND BELOW ◊ GX610U1VD: Model GA9.7HE AP[...]

  • Page 58

    P A GE 58 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — C Y L I N D E R B A R R E L A S S Y .[...]

  • Page 59

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 59 NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 12000ZJ1406 BARREL ASSY ., CYLINDER .............................1................ INCLUDES ITEMS W/$ 1 ◊ 12000ZJ1406 BARREL ASSY ., CYLINDER .............................1................ UP T O S/N 107[...]

  • Page 60

    P A GE 60 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — C Y L I N DE R H EA D A S SY .[...]

  • Page 61

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 61 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — C Y L I N DE R H EA D A S SY . NO . P ART NO . P ART NAME QTY . REMARKS 1 11911ZJ1840 HANGER, ENGINE 1 2#$ 12204ZE2306 GUIDE, INT AKE V AL VE (OS) 2 3#$ 12205ZE1405 GUIDE, EXHAUST V AL VE (OS) 2 4 12210Z[...]

  • Page 62

    P A GE 62 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — F AN COVER ASSY .[...]

  • Page 63

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 63 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — F AN COVER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 2 16715ZJ1860 CO VER, FUEL PUMP MANU AL CHOKE ..........1 4 ♦ 19611ZJ1800ZB CO VER, F AN , RECOIL ST ART (R8) RED ........1................ US[...]

  • Page 64

    P A GE 64 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FL YWHEEL ASSY .[...]

  • Page 65

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 65 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FL YWHEEL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 19511ZJ1000 F AN, COOLING 1 3 28451ZJ1801 PULLEY , ST ARTER 1 4 28452ZJ1811 GRID SCREEN 1 5 28453ZJ1801 SP ACER, ST ARTER PULLEY MT . 1 6 28454[...]

  • Page 66

    P A GE 66 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — IGNITION COIL ASSY .[...]

  • Page 67

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 67 NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 30500ZJ1841 COIL ASSY ., IGNITION .....................................1................ USE UP TO S/N 2018397 1 ♦ 30500ZJ1842 COIL ASSY ., IGNITION .....................................1................[...]

  • Page 68

    P A GE 68 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — PISTON ASSY .[...]

  • Page 69

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 69 NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 13010ZJ1841 RING SET , PIST ON (STD) 2 1 ◊ 13010ZJ1841 RING SET , PISTON (STD) ................................2................ UP T O S/N 1077252 1 ◊ 13010Z5H004 RING SET , PIST ON (STD) 2 1 ♦ 1301[...]

  • Page 70

    P A GE 70 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — R E C O I L S T A R T E R A S S Y .[...]

  • Page 71

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 71 NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 28400ZE3W01ZA ST AR TER ASSY ., RECOIL *R8* (RED) .............1................ INCLUDES ITEMS W/$ 1 ◊ 28400ZE3W01ZP ST ARTER ASSY ., RECOIL *R280* (RED) .........1................ INCLUDES ITEMS W/$ 2$[...]

  • Page 72

    P A GE 72 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — M U F F L E R A S S Y .[...]

  • Page 73

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 73 H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — M U F F L E R A S S Y . NO . P ART NO . P ART NAME QTY . REMARKS 2 18310ZJ1013 MUFFLER COMP . 1 3 18321ZJ1003 PRO TECTOR,MUFFLER 1 5 18338ZJ1841 ST A Y , MUFFLER 1 6 18396ZJ1003 BAND ASSY . 1 7 9570[...]

  • Page 74

    P A GE 74 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — A U T O TH R O T TL E A S SY .[...]

  • Page 75

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 75 NO . P ART NO . P ART NAME QTY . REMARKS 1 36337ZJ1840 PLA TE SOLENOID 1 2 36350ZJ1841 SOLENOID ASSY ., RO T AR Y 1 3 90202ZJ1840 NUT , SPECIAL CAP 2 4 90654SA4003 CLIP , WIRE HARNESS, 6MM, WHITE 2 5 90686459711 PURSE, LOCK, 8MM 2 6 91402ZJ1841 CLIP , [...]

  • Page 76

    P A GE 76 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A GX 6 1 0 K1 V D / U1 V D EN G I N E — ST A R TE R MO T O R A S SY .[...]

  • Page 77

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 77 H O ND A GX 6 1 0 K1 V D / U1 V D EN G I N E — ST A R TE R MO T O R A S SY . NO . P ART NO . P ART NAME QTY . REMARKS 1#$ 30201PH9004 RING, SNAP 1 2# 30202PZ1003 COLLAR SET , CLUTCH ST OP ..........................1................ INCLUDES ITEM W/$ [...]

  • Page 78

    P A GE 78 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FUEL PUMP ASSY .[...]

  • Page 79

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 79 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FUEL PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 16700ZJ8003 PUMP ASSY ., FUEL ..........................................1................ USE UP TO S/N 2022976 1 ♦ 16700ZJ8013 PUMP ASSY[...]

  • Page 80

    P A GE 80 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — RECTIFER ASSY .[...]

  • Page 81

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 81 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — RECTIFER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1# 31620881A02 RECTIFER ASSY ., REGULA TOR 1[...]

  • Page 82

    P A GE 82 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) HONDA GX610K1VD/U1VD— ENGINE DECALS ASSY .[...]

  • Page 83

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 83 ♦ GX610K1VD: Model GA9.7HE DEC. 2003 AND BELOW ◊ GX610U1VD: Model GA9.7HE APRIL 2008 AND ABO VE NO . P ART NO . P ART NAME QTY . REMARKS 1 ♦ 87101ZJ0830 EMBLEM (18.0) .................................................1................ USE UP T O S[...]

  • Page 84

    P A GE 84 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — TOOL KIT[...]

  • Page 85

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 85 H ON D A G X6 1 0 K 1 VD / U 1 VD E N G IN E — TOOL KIT NO . P ART NO . P ART NAME QTY . REMARKS 1 89000ZE1000 T OOL KIT ...........................................................1................ INCLUDES ITEMS W/# 2# 89218ZE1000 WRENCH COMP . (SP [...]

  • Page 86

    P A GE 86 — GA9.7HE 60 HZ GENERA T OR• OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar t s or d er s w il l b e s h ip p ed c o ll e c t o r prepaid with the charges added to the invoice. A l l s h i p m e n[...]

  • Page 87

    GA9.7HE 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (04/29/10) — P A GE 87 NOTES[...]

  • Page 88

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the [...]