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Multiquip GAC-9.7HZ manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com MODEL GAC-9.7HZ POR T ABLE GENERA TOR (HONDA GX610 GASOLINE ENGINE) Re vision #2 (03/31/10)[...]

  • Page 2

    P A GE 2 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) T ABLE OF CONTENTS GAC9.7HZ Por table 60 Hz Generator T ab le Of Contents .................................................... 2 P ar ts Ordering Procedures ...................................... 3 Saf ety Inf or mation ...............................[...]

  • Page 3

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 3 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ?[...]

  • Page 4

    P A GE 4 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) SAFETY INFORMA TION Do not oper ate or service the equipme nt bef ore reading the entire manual. Saf ety precautions should be f ollow ed at all times when operating this equipment. F ailure to read and und ersta nd the saf ety messa ges and oper ati [...]

  • Page 5

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 5 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER ope ra te this equ ipm ent with out prop er pro tec tiv e clothing, shatter proof glasses , respirator y protection, hea ring pro tec tio n, ste el- toe d bo ots and oth er pro tec tiv e de vic e[...]

  • Page 6

    P A GE 6 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engin e fue l ex hau st gase s con tai n poiso nou s carbo n mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engi ne of this equip men t requires an adequate fre[...]

  • Page 7

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 7 SAFETY INFORMA TION  NEVER use fuel as a cleaning agent.  D O N O T smok e around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine. ELECTRICAL SAFETY D ANGER  T urn generator and al[...]

  • Page 8

    P A GE 8 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) SAFETY INFORMA TION  If the batter y liquid (dilute sulfur ic acid) comes into contact with clothing or skin , rinse skin or clothing immediately with plenty of water .  If the batter y liquid (dilute sulfur ic acid) comes into contact with eyes[...]

  • Page 9

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 9 NOTES[...]

  • Page 10

    P A GE 10 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) SPECIFICA TIONS (GENERA TOR) T able 1. Specifications (Generator) A C Generator 60 Hz A C P ower Sour ce Model GA C9.7HZ T ype Brushless Rev olving Field T ype Excitation Solid State, Statically Excited System Speed 3,600 RPM Cooling System Self-V e[...]

  • Page 11

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 11 T able 2. Specifications (Engine) Engine Model HOND A GX610K1VD HOND A GX610U1VD T ype Air-cooled 4 stroke , Single Cylinder , OHV , Horizontal Shaft Gasoline Engine Bore X Strok e 3.03 in. X 2.59 in. (77 mm x 66 mm.) Displacement 37.46 cu-in (614 [...]

  • Page 12

    P A GE 12 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) DIMENSIONS 9700 27.55 IN. (700 MM.) 31.49 IN (800 MM.) 240 V 120 ON OFF ON OFF GAC-9.7HZ AC CIRCUIT BREAKER (for main) INTERRUPTEUR DE COURANT PRINCIPAL OFF 15A 30A 30A 120V 240V 120/240V MARCHE MARCHE BOUTON DE DEMARRAGE START BUTTON INTERRUPTEUR DE[...]

  • Page 13

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 13 NOTE[...]

  • Page 14

    P A GE 14 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) INST ALLA TION CONNECTING THE GROUND Th e n ut and gro un d termin al on the gen er ato r sho uld alw a ys be used to connect the generator to a suitable ground. The ground cab le should be #8 size wire minim um. At the gener ator , connect the termi[...]

  • Page 15

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION If possible install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure lev el ground so that it cannot slide or shift around. The insta[...]

  • Page 16

    P A GE 16 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) GENERAL INFORMA TION F AMILIARIZA TION Generator Th e Mu l ti q u ip GAC 9. 7 H Z g en e ra t or is de s i gn e d a s a por table dual pur pose po wer source for 60 Hz (single phase) lighting facilities , power tools, submersible pumps and other indu[...]

  • Page 17

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 17 COMPONENTS (GENERA TOR) Figure 3. Generator Components 1. GFCI Breake rs (2) – These sin gle pole circ uit break ers (120V , 15 amps) protect the GFCI receptacles. When star ting the generator alwa ys hav e these circuit breakers placed in the &qu[...]

  • Page 18

    P A GE 18 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) 15. Engine Oil Drain Plug – Remo v e this drain plug when draining of the oil from the engine crankcase is required. Fill with recommeded type oil as listed in T able 4 16. Engine Oil Dipstic k – Remov e oil dipstick to check engine oil le v el. [...]

  • Page 19

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 19 INSPECTION/SETUP GENERAL INSPECTION PRIOR T O OPERA TION Gr ound P ower T ools When using power tools or electr ical equipment requireing A C power from the generator , make sure pow er tool cord h as a g ro un d pi n o r is d o u b le i ns ul at ed[...]

  • Page 20

    P A GE 20 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) INSPECTION/SETUP Bef ore Star ting 1. Read saf ety instr uctions at the beginning of manual. 2. Cle an the gen er ato r , rem o vin g dirt and dus t, partic ula rly the engine cooling air inlet, carburetor and air cleaner . 3. Check the air filter f[...]

  • Page 21

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 21 T able 4. Oil T ype Season T emperature Oil T ype Summer 25°C or Higher SAE 10W -30 Spring/F all 25°C~10°C SAE 10W -30/20 Winter 0°C or Low er SAE 10W -10 Fuel Chec k 1. Close the fuel cock bef ore filling the fuel tank. 2. Remov e the fuel cap[...]

  • Page 22

    P A GE 22 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) OPERA TION This section is intended to assist the oper ator with the initial star t-up of the por table generator . It is e xtremely impor tant that this section be read carefully before attempting to use the generator in the field. Bef ore Star tin[...]

  • Page 23

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 23 OPERA TION 11. P lace idle control s witch (Figure 17) in the OFF (down) pos itio n. This will allo w the engin e speed to run at abou t 3600 RPM's. Figure 17. Idle Control Switch (OFF) Figure 18. Idle Control switc h (ON) 12 . Place main circu[...]

  • Page 24

    P A GE 24 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) OPERA TION/SHUTDOWN 16. The L14-30R receptacle is a dual v oltage receptacle (120-240 volts). Reference Figures 23 and 24 to v er ify v oltages at this receptacle. Figure 23. 120/240V Receptacle (120V) Figure 24. 120/240V Receptacle (240V) 17. Connec[...]

  • Page 25

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 25 Generator Storage F or storage of the generating set f or ov er 30 da ys, the f ollowing is required:  Drain the fuel tank completely , or add ST A-BIL to the fuel.  Run the engine until the gasoline in the carburetor is completely consumed. ?[...]

  • Page 26

    P A GE 26 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) MAINTENANCE Use T able 5 as a general maintenance guideline when ser vicing y our engine. For more detail engine maintenance inf or mation, ref er to the engine owner's manual supplied with your engine . T able 5. Engine Maintenance Schedule DES[...]

  • Page 27

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 27 MAINTENANCE Maintenance P erf or m the sched ule d maint ena nce proce dure s as defi ned by T able 5 and belo w: Daily  Thoroughly remov e dir t and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .[...]

  • Page 28

    P A GE 28 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) Engine Air Cleaner 1. Remov e the air cleaner cov er and foam filter element as shown in Figure 32. 2. T ap the paper filter element (Figure 32) sev eral times on a hard surf ace to remov e dir t, or blo w compressed air [not e xceeding 30 psi (207[...]

  • Page 29

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 29 GENERA TOR WIRING DIGRAM Figure 33. Generator Wiring Diagram (GA C9.7HZ) SYMBOL P ART NAME Ar Ar mature Winding Fg Field Winding EXW1~2 Excitation Winding V AC V oltmeter (120/240) Re1~5 Rectifier CON1 Receptacle L14-30R CON2 Receptacle L6-20R CON3[...]

  • Page 30

    P A GE 30 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) TROUBLESHOOTING (ENGINE) T able 6. Engine T roubleshooting Symptom P ossible Cause Solution Difficult to star t. Fuel is av ailable b ut no SP ARK at spark plug. Spark plug br idging? Check gap , insulation or replace spar k plug. Carbon deposit on [...]

  • Page 31

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 31 TROUBLESHOOTING (ENGINE) T able 6. Engine T roubleshooting (Contin ued) Symptom P ossible Cause Solution W eak in pow er . Compression is proper but misfires . W ater in fuel system? Flush fuel system and replace with correct type of fuel. Dir ty s[...]

  • Page 32

    P A GE 32 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) T able 7. Generator T roubleshooting Symptom P ossible Prob lem Solution Low v oltage Engine speed too low? Raise engine speed to rated RPM. Low v oltage. Engine speed nor mal 3650 RPM (unloaded), 2500 RPM (idle) A C v oltmeter not working? Replace A[...]

  • Page 33

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 33 NOTES[...]

  • Page 34

    P A GE 34 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) EXPLANA TION OF CODE IN REMARKS COLUMN The follo wing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help number s fo und on the bac k page of the manu al if there are any questions . SAMPLE P [...]

  • Page 35

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 35 SUGGESTED SP ARE P AR TS NO TICE P ar t numbers on this Suggested Spare P ar ts list may supersede/replace the par t numbers shown in the f ollowing par ts lists. ♦ GX610K1VD: Model GA C9.7HZ A UG. 2007 AND BELO W ◊ GX610U1VD: Model GA C9.7HZ JA[...]

  • Page 36

    P A GE 36 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) GAC9.7HZ— NAMEPLA TE AND DECALS ASSY . 240 V 120 ON OFF ON OFF GAC-9.7HZ AC CIRCUIT BREAKER (for main) INTERRUPTEUR DE COURANT PRINCIPAL OFF 15A 30A 30A 120V 240V 120/240V MARCHE MARCHE BOUTON DE DEMARRAGE START BUTTON INTERRUPTEUR DE OPERATION OPE[...]

  • Page 37

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 37 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A6532101404 DECAL; D ANGER, EXPL. GASES (FRENCH) ..1................ A63210140 2 A6532101104A DECAL; DANGER, EXPL GASES (ENGLISH) ..1................ A63210110A 3 A6552000404A DECAL; CA UTION, HO T P ARTS[...]

  • Page 38

    P A GE 38 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) GAC9.7HZ — GENERA TOR ASSY .[...]

  • Page 39

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 39 GAC9.7HZ — GENERA TOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A6110200103 RO T OR ASSY . ....................................................1................ INCLUDES ITEMS W/# 1-1# FIELD ASSY . .......................................[...]

  • Page 40

    P A GE 40 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) GAC9.7HZ — CONTROL BOX ASSY .[...]

  • Page 41

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 41 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A6215000503 CONTROL BO X 1 2 0601850102 GROMMET 2 3 A6262800104 TERMINAL PLA TE 1 4 0016906020 HEX, HEAD BOL T 5 5 0601823204 RECTIFIER 5 6 0027103020 MA CHINE SCREW 5 7 0601823754 RELA Y , DC12V 1 8 0027[...]

  • Page 42

    P A GE 42 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) GAC9.7HZ — PIPE FRAME ASSY . 14A 49[...]

  • Page 43

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 43 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A6418000412 PIPE FRAME 1 2 A6415100003 FLOOR P ANEL 1 3 A6365000402 FUEL T ANK 1 3-1 A9924800024 CAP , FUEL T ANK/STRAINER ............................1................ INCLUDES ITEM W/# 4 3015530004 DRAI[...]

  • Page 44

    P A GE 44 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) HONDA GX610K1VD/U1VD — AIR CLEANER ASSY .[...]

  • Page 45

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 45 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 17210ZJ1841 ELEMENT COMP ., AIR CLEANER ....................1................ USE UP T O S/N 2017952 1 ♦ 17210ZJ1842 ELEMENT COMP ., AIR CLEANER ....................1................ USE FR OM S/N 2[...]

  • Page 46

    P A GE 46 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) HONDA GX610K1VD/U1VD ENGINE — CAMSHAFT ASSY .[...]

  • Page 47

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 47 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12209ZE8003 SEAL, V AL VE STEM 2 2 14100ZJ1842 CAMSHAFT ASSY . 1 3 14410ZJ1840 R OD , PUSH 4 4 14431ZE2010 ARM, V AL VE ROCKER 4 5 14451ZE1013 PIV O T , R OCKER ARM 4 6$ 14568ZJ1841 SPRING, WEIGHT RETURN [...]

  • Page 48

    P A GE 48 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY .[...]

  • Page 49

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 49 HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12357ZJ1840 TUBE, BREA THER 1 2 15772551000 CLIP , BREA THER TUBE 1 3 ♦ 16010ZG8000 GASKET SET ....................................................1....[...]

  • Page 50

    P A GE 50 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY .[...]

  • Page 51

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 51 NO . P AR T NO . P AR T NAME QTY . REMARKS 15 16198ZJ1840 TUBE DRAIN .....................................................1................ USE UP T O S/N 2073018 16 ♦ # 16200ZJ0841 V AL VE ASSY ., SOLENOID .................................1......[...]

  • Page 52

    P A GE 52 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) HONDA GX610K1VD/U1VD ENGINE — CONTROL ASSY .[...]

  • Page 53

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 53 HONDA GX610K1VD/U1VD ENGINE — CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16263883W10 JOINT R OD 1 2 16500ZJ1890 CONTROL ASSY ., A UT O THRO TTLE ...............1................ INCLUDES ITEMS W/# 3 16534ZJ1840 SPRING ST AR TER 1 [...]

  • Page 54

    P A GE 54 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — C R A N K C A S E C O V E R A S S Y .[...]

  • Page 55

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 55 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 11300ZJ1850 CO VER ASSY ., CRANKCASE ...........................1................ UP T O S/N 2017181 ............................................................................................. INCLU[...]

  • Page 56

    P A GE 56 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) HONDA GX610K1VD/U1VD ENGINE — CRANKSHAFT ASSY .[...]

  • Page 57

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 57 HONDA GX610K1VD/U1VD ENGINE — CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13310ZJ1880 CRANKSHAFT COMP . 1 2 ◊ 90401ZJ1000 W ASHER, CRANKSHAFT THRUST 1 ♦ GX610K1VD: Model GA C9.7HZ A UG. 2007 AND BELO W ◊ GX610U1VD: Model G[...]

  • Page 58

    P A GE 58 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — C Y L I N D E R B A R R E L A S S Y .[...]

  • Page 59

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 59 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 12000ZJ1406 BARREL ASSY ., CYLINDER .............................1 ................ INCLUDES ITEMS W/$ 1 ◊ 12000ZJ1406 BARREL ASSY ., CYLINDER .............................1................ UP T O S[...]

  • Page 60

    P A GE 60 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — C Y L I N DE R H EA D A S SY .[...]

  • Page 61

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 61 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — C Y L I N DE R H EA D A S SY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11911ZJ1840 HANGER, ENGINE 1 2#$ 12204ZE2306 GUIDE, INT AKE V AL VE (OS) 2 3#$ 12205ZE1405 GUIDE, EXHA UST V AL VE (OS) 2 4 [...]

  • Page 62

    P A GE 62 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — F AN COVER ASSY .[...]

  • Page 63

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 63 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — F AN COVER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16715ZJ1860 CO VER, FUEL PUMP MANU AL CHOKE ..........1 4 ♦ 19611ZJ1800ZB CO VER, F AN , RECOIL ST AR T (R8) RED ........1.............[...]

  • Page 64

    P A GE 64 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FL YWHEEL ASSY .[...]

  • Page 65

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 65 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19511ZJ1000 F AN, COOLING 1 3 28451ZJ1801 PULLEY , ST AR TER 1 4 28452ZJ1811 GRID SCREEN 1 5 28453ZJ1801 SP A CER, ST AR TER PULLEY MT . 1[...]

  • Page 66

    P A GE 66 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — IGNITION COIL ASSY .[...]

  • Page 67

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 67 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 30500ZJ1841 COIL ASSY ., IGNITION ......................................1................ USE UP TO S/N 2018397 1 ♦ 30500ZJ1842 COIL ASSY ., IGNITION ......................................1.........[...]

  • Page 68

    P A GE 68 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — PISTON ASSY .[...]

  • Page 69

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 69 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 13010ZJ1841 RING SET , PIST ON (STD) 2 1 ◊ 13010ZJ1841 RING SET , PIST ON (STD) ................................2................ UP T O S/N 1077252 1 ◊ 13010Z5H004 RING SET , PIST ON (STD) 2 1 ?[...]

  • Page 70

    P A GE 70 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — R E C O I L S T A R T E R A S S Y .[...]

  • Page 71

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 71 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 28400ZE3W01ZA ST ARTER ASSY ., RECOIL *R8* (RED) .............1................ INCLUDES ITEMS W/$ 1 ◊ 28400ZE3W01ZP ST ARTER ASSY ., RECOIL *R280* (RED) .........1................ INCLUDES ITEMS W/[...]

  • Page 72

    P A GE 72 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — M U F F L E R A S S Y .[...]

  • Page 73

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 73 H O N D A G X 6 1 0 K 1 V D / U 1 V D E N G I N E — M U F F L E R A S S Y . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 18310ZJ1013 MUFFLER COMP . 1 3 18321ZJ1003 PRO TECT OR,MUFFLER 1 5 18338ZJ1841 ST A Y , MUFFLER 1 6 18396ZJ1003 BAND ASSY . 1 [...]

  • Page 74

    P A GE 74 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — A U T O TH R O T TL E A S SY .[...]

  • Page 75

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 75 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 36337ZJ1840 PLA TE SOLENOID 1 2 36350ZJ1841 SOLENOID ASSY ., RO T AR Y 1 3 90202ZJ1840 NUT , SPECIAL CAP 2 4 90654SA4003 CLIP , WIRE HARNESS, 6MM, WHITE 2 5 90686459711 PURSE, LOCK, 8MM 2 6 91402ZJ1841 CL[...]

  • Page 76

    P A GE 76 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A GX 6 1 0 K1 V D / U1 V D EN G I N E — ST A R TE R MO T O R A S SY .[...]

  • Page 77

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 77 H O ND A GX 6 1 0 K1 V D / U1 V D EN G I N E — ST A R TE R MO T O R A S SY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1#$ 30201PH9004 RING, SNAP 1 2# 30202PZ1003 COLLAR SET , CLUTCH ST OP ..........................1................ INCLUDES ITEM[...]

  • Page 78

    P A GE 78 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FUEL PUMP ASSY .[...]

  • Page 79

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 79 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — FUEL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 16700ZJ8003 PUMP ASSY ., FUEL ..........................................1................ USE UP TO S/N 2022976 1 ♦ 16700ZJ8013 PUMP[...]

  • Page 80

    P A GE 80 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — RECTIFER ASSY .[...]

  • Page 81

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 81 H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — RECTIFER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1# 31620881A02 RECTIFER ASSY ., REGULA T OR 1[...]

  • Page 82

    P A GE 82 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) HONDA GX610K1VD/U1VD— ENGINE DECALS ASSY .[...]

  • Page 83

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 83 ♦ GX610K1VD: Model GA C9.7HZ A UG. 2007 AND BELO W ◊ GX610U1VD: Model GA C9.7HZ JAN. 2008 AND ABO VE NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ♦ 87101ZJ0830 EMBLEM (18.0) .................................................1................ US[...]

  • Page 84

    P A GE 84 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) H O ND A G X6 1 0 K 1 VD / U 1 VD E N G IN E — TOOL KIT[...]

  • Page 85

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 85 H ON D A G X6 1 0 K 1 VD / U 1 VD E N G IN E — TOOL KIT NO . P AR T NO . P AR T NAME QTY . REMARKS 1 89000ZE1000 T OOL KIT ...........................................................1................ INCLUDES ITEMS W/# 2# 89218ZE1000 WRENCH COMP .[...]

  • Page 86

    P A GE 86 — GA C9.7HZ 60 HZ GENERA T OR• OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l par t s or d er s wil l b e sh i pp e d c o ll e ct o r prepaid with the charges added to the invoice. A l l s h i p m e n[...]

  • Page 87

    GA C9.7HZ 60 HZ GENERA T OR • OPERA TION AND P AR TS MANU AL — REV . #2 (03/31/10) — P A GE 87 NOTES[...]

  • Page 88

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC . Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without wr itten per mission. All other trademarks are t[...]