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Multiquip GB114BW manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL Re vision #5 (01/06/09) GloBug Solo MODEL GB114BW LIGHTING SYSTEM L T o find the latest revision of this publication, visit our website at: www .multiquip.com THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES.[...]

  • Page 2

    P A GE 2 — GB114BW GLOB UG SOLO LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #5 (01/06/09) T ABLE OF CONTENTS MQ GLOBUG SOLO LIGHTING MQ GLOBUG SOLO LIGHTING MQ GLOBUG SOLO LIGHTING MQ GLOBUG SOLO LIGHTING MQ GLOBUG SOLO LIGHTING SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM T a ble Of Contents ..............................................[...]

  • Page 3

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 3 P AR TS ORDERING PR OCEDURES Eff ectiv e: J anuar y 1 st , 2006 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ De[...]

  • Page 4

    P A GE 4 — GB114BW GLOB UG SOLO LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — SAFETY iNFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand[...]

  • Page 5

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 5 GLOBUG SOLO LIGHTING SYSTEM — SAFETY iNFORMA TION LIGHTING SYSTEM SAFETY D ANGER NEVER  use lighting system in rain, sno w or areas of high humidity that could generate electrical stor ms. W ARNING NEVER  disconnect an y emergency or safet[...]

  • Page 6

    P A GE 6 — GB114BW GLOB UG SOLO LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — SAFETY INFORMA TION GENERA T OR SAFETY If using a generator to pow er lighting system, ref er to applicable generator manual saf ety inf or mation section. ELECTRICAL SAFETY D ANGER Lighting system is equippe[...]

  • Page 7

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 7 GLOB UG SOLO LIGHTING SYSTEM — SAFETY INFORMA TION D ANGER - Grounding the GloBug Solo f or Operation LO ADING AND UNLO ADING If lighting system is equipped with a transpor t lifting hook, ref er to the follo wing safety inf or mation. CA UTION [...]

  • Page 8

    P A GE 8 — GB114BW GLOB UG SOLO LIGHTING SYSTEM — OPERA TION & P ARTS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — SPECIFICA TIONS s n o i t a c i f i c e p S . 1 e l b a T o l o S g u B o l G l e d o MW B 4 1 1 B G e g a t l o V t u p n IC A V 0 2 1 y c n e u q e r Fe s a h P - e l g n i S z H 0 6 t n e r r u C . x a Ms [...]

  • Page 9

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 9 GLOBUG SOLO LIGHTING SYSTEM — DIMENSIONS Figure 2. Dimensions S N O I S N E M I D . 2 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i D e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i D A) . m m 9 2 9 , 1 ( [...]

  • Page 10

    P A GE 10 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — FLOODLIGHT FOO TCANDLE PLO T Figure 3. Floodlight Footcandle Plot (Bal120-Standard) Based on 360 °glare-free coverage.[...]

  • Page 11

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 11 GLOBUG SOLO LIGHTING SYSTEM — FLOODLIGHT FOO TCANDLE PLO T Figure 4. Floodlight Footcandle Plot (BAL120R-Reflector) Based on 360 °glare-free coverage.[...]

  • Page 12

    P A GE 12 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — FLOODLIGHT FOO TCANDLE PLO T Figure 5. Floodlight Footcandle Plot (BAL115D-Drum Shaped) 360 degree coverage[...]

  • Page 13

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 13 GLOBUG SOLO LIGHTING SYSTEM — GENERAL INFORMA TION The Multiquip GloBug Solo Lighting System is a general purpose floodlight tower intended for emergency and remote lighting conditions. P ower requirements f or r unning the GloBug Solo are 120 [...]

  • Page 14

    P A GE 14 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — COMPONENTS Figure 6. Major Components[...]

  • Page 15

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 15 GLOBUG SOLO LIGHTING SYSTEM — COMPONENTS Figure 6 shows the location of the controls and components f or the GloBug Solo Lighting System. The function of each control is described below: 1. Mast – This mast is comprised of three separate stag[...]

  • Page 16

    P A GE 16 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) 5. Bef ore r aising the mast, mak e sure the T -Handle Bolt Loc k (Figure 10) is securely tightened. This will pre v ent the balloon/lamp assembly from falling off. In addition make sure that the lamp power cable (balloon) is connected to [...]

  • Page 17

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 17 GLOBUG SOLO LIGHTING SYSTEM — PRE-SETUP Figure 12. Mast Lock Lever Figure 11. Pinch Point CA UTION - MAST PINCH POINT When raising or lowering the mast, keep hands and fingers clear of the va r ious mast sections. This will prev ent hands and f[...]

  • Page 18

    P A GE 18 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) D ANGER - HIGH V OL T A GE PO WER LINES When raising mast, AL W A YS be on the lookout for overhead obstructions such as high v oltage power lines . The possibility exists of electrocution, even death if the GloBug Solo comes in contact wi[...]

  • Page 19

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 19 GLOBUG SOLO LIGHTING SYSTEM — SHUTDO WN Figure 17. Hot Lamp Surface 3. Push down the mast and unhook the Mast Release Latch (Figure 10). Fully lower the mast. Extend the mast to the desired height. 4. When the mast if fully lowered, lock the ma[...]

  • Page 20

    P A GE 20 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE Removing the Lamp/Balloon Assembly 1 . Loosen the T -Handle Bolt Lock (Figure 22) that secures the lamp to the mast. 3. Disconnect the lamp power cable (Figure 6) and slide the balloon/lamp forwa[...]

  • Page 21

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 21 Installing a New Lamp 1. When installing a new lamp (Figure 26) use only MQ recommended type lamp . See par ts section of this manual. F ailure to use correct type lamp could adv ersely affect lighting capability and may cause damage to the equip[...]

  • Page 22

    P A GE 22 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE Ballast Box Removal Dangerous conditions exists inside the ballast compartment. Please use extreme caution when performing maintenance on the ballast box. NEVER touch the ballast or ballast cover[...]

  • Page 23

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 23 Filter Replacement GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE 1. Remove the balloon as described in the "Removing the Lamp/Balloon" section. 2. Disconnect the lamp power cable (Figure 6). 3. Rotate the balloon/lamp base assembly so tha[...]

  • Page 24

    P A GE 24 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE[...]

  • Page 25

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 25 GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE For a prolonged life cycle an extended quality follow the recommended GloBug Solo service guidelines as referenced in T ab le 3. E C N A N E T N I A M D N A K C E H C C I D O I R E P . 3 E L B A T E R U[...]

  • Page 26

    P A GE 26 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — TROUBLESHOO TING (LAMPS) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis bas[...]

  • Page 27

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 27 GLOB UG SOLO LIGHTING SYSTEM — TR OUBLESHOO TING (MAST) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on [...]

  • Page 28

    P A GE 28 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — WIRING DIA GRAM (S/N G20070 & BELO W) FA N MOTOR 1000 W A TT MET AL HALIDE LAMP ORANGE PURPLE BLACK NOT USED RED/BLK YEL YEL BLK/YEL CAP ACIT OR 24 µF @480 VDC TRANSFORMER (BALLAST) WHT RED 120 V AC COM[...]

  • Page 29

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 29 GLOBUG SOLO LIGHTING SYSTEM — WIRING DIA GRAM (S/N G20071 & ABO VE) FA N MOTOR 1000 W A TT MET AL HALIDE LAMP ORANGE PURPLE BLACK NOT USED RED/BLK YEL YEL BLK/YEL CAP ACIT OR 24µF @480 VDC TRANSFORMER (BALLAST) BLK RED 120 V AC COM CAP WHT[...]

  • Page 30

    P A GE 30 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. When ordering a part that has more t[...]

  • Page 31

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 31 GLOB UG SOLO LIGHTING SYSTEM — SUGGESTED SP ARE P ARTS GloBug Solo LIGHTING SYSTEM 1 T O 3 UNITS Qty . P/N Description 2 ......... E000009800 .... BULB 2 ......... A300033800 .... BALLAST/TRANSFORMER 2 ......... A300038400 .... 22 μ F CAP A CI[...]

  • Page 32

    P A GE 32 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — NAMEPLA TE AND DECALS[...]

  • Page 33

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 33 NAMEPLA TE AND DECALS. NO . P AR T NO . P AR T NAME QTY . REMARKS 1 DCL413 D E C A L ; C A UTION CO VER INFORMA TION 1 2 DCL404 D E C A L ; C A UTION LAMP CO VER BUZZER 1 3 DCL416 D E C A L ; D ANGER, ELECTRICAL SHOCK HAZ. 1 4 DCL417 D E C A L ; [...]

  • Page 34

    P A GE 34 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOB UG SOLO LIGHTING SYSTEM — B ASE ASSY . BASE ASSY . 11 10 11 17 12 19 8 4 3 5 6 2 7 9 22 21 18 16 13 14 15 20 24 23 1 26 25[...]

  • Page 35

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 35 GLOBUG SOLO LIGHTING SYSTEM — B ASE ASSY . BASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A100012302 BASE .............................................................. 1 ......... REPLACES P/N A100012300 AND S/N A100012301 2 A2000178[...]

  • Page 36

    P A GE 36 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM —MAST ASSY . MAST ASSY . 34 14 15 3 6 4 8 2 5 33 21 7 20 18 32 31 32 35 32 30 17 16 9 1 26 29 27 28 27 24 25 10 13 12 29 22 19 12 39 11 23 OLD STYLE 1 NEW STYLE 3 OLD STYLE NEW STYLE 37 36 38[...]

  • Page 37

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 37 MAST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A200014303 POLE 1 .......................................................... 1 ........... REPLACES P/N A200014300 2 A300027701 POLE 2 1 3 A300027801 POLE 3 ................................[...]

  • Page 38

    P A GE 38 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO — B ALLAST ASSY . (S/N G20040 & BELO W) BALLAST ASSY . 17 23 26 3 22 25 28 24 26 18 17 23 22 16 9 12 11 8 13 10 4 22 31 7 20 17 1 A 20 26 6 27 5 2 19 30 21 29 15 14[...]

  • Page 39

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 39 GLOBUG SOLO — B ALLAST ASSY . (S/N G20040 & BELO W) BALLAST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A A000017700 BALLAST ASSY ........................................ 1 .............. INCLUDES ITEMS W/ $ 1$ A100010202 FRAME 1 2 A1[...]

  • Page 40

    P A GE 40 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOB UG SOLO — B ALLAST ASSY . (S/N G20041 - G20070) 29 11 4 35 33 13 9 10 20 16 26 24 23 28 25 18 26 23 3 22 21 17 17 1 6 26 20 27 A 2 32 31 30 21 5 15 14[...]

  • Page 41

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 41 GLOB UG SOLO — B ALLAST ASSY . (S/N G20041 - G20070) BALLAST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A A000017701 BALLAST ASSY ........................................ 1 .............. INCLUDES ITEMS W/ $ 1$ A100015401 FRAME 1 2 A1000[...]

  • Page 42

    P A GE 42 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOB UG SOLO — B ALLAST ASSY . (S/N G20071 AND ABO VE) 29 4 35 33 13 9 10 20 16 14 26 24 23 28 25 18 26 23 3 34 21 17 17 1 6 26 20 27 A 2 32 31 30 21 5[...]

  • Page 43

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 43 GLOBUG SOLO — B ALLAST ASSY . (S/N G20071 AND ABO VE) BALLAST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A A000017702 BALLAST ASSY ........................................ 1 .............. INCLUDES ITEMS W/ $ 1$ A100015401 FRAME 1 2 A100[...]

  • Page 44

    P A GE 44 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOB UG SOLO LIGHTING SYSTEM — F AN BLO WER/LAMP B ASE ASSY . 9 10 7 5 17 4 3 19 2 21 7 7 25 18 8 6 11 12 13 16 15 14 20 A 23 15 24 32 22 26 27 28 29 30 31 F AN BLO WER/LAMP BASE ASSY .[...]

  • Page 45

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 45 GLOB UG SOLO LIGHTING SYSTEM — F AN BLO WER/LAMP B ASE ASSY . F AN BLO WER/LAMP BASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A A000017600 BALLOON ASSY ........................................... 1 .......... S/N G20070 AND BELOW SEE N[...]

  • Page 46

    P A GE 46 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) GLOBUG SOLO LIGHTING SYSTEM — B ALLOON/LAMP GU ARD ASSY . BALLOON/LAMP GU ARD ASSY . 2 2 3A 3B 4 5 6 7 8 8 19 18 9 10 11 10 11 11 12 13 10 15 17 16 17 14 10 11 NEW STYLE 3 A OLD STYLE 1 OPTIONAL 21 BALLOON P A TCH KIT 20 1[...]

  • Page 47

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 47 GLOBUG SOLO LIGHTING SYSTEM — B ALLOON/LAMP GU ARD ASSY . BALLOON/LAMP GU ARD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A A000017600 BALLOON ASSY ............................................. 1 .......... S/N G20070 AND BELOW SEE NO TE [...]

  • Page 48

    P A GE 48 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERA TION & P AR TS MANU AL — REV . #5 (01/06/09) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment f or par ts are net 30 days . FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice[...]

  • Page 49

    GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #5 (01/06/09) — PAGE 49 NO TE P A GE[...]

  • Page 50

    OPERA TION AND P ARTS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE TH E MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQ UIP INC. Multiquip Inc. and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are th[...]