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Multiquip DCA40SSKU manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .mqpo wer .com Re vision #1 (03/11/13) OPERA TION AND P AR TS MANUAL ® MODEL DCA40SSKU MODEL DCA40SSKU4i 60Hz Whisperwatt™ Generator (KUBOT A V3300-E3BG DIESEL ENGINE) P AR TS LIST NO. M1870301604[...]

  • Page 2

    P A GE 2 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 3 If y ou belie v e that your v ehicle has a def ect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highwa y T raffic Saf ety Administration (NHTSA) in addition to notifying Multiquip at 1-80[...]

  • Page 4

    P A GE 4 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) T ABLE OF CONTENTS DCA45SSKU/SSKU4i 60 Hz Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents ...................................[...]

  • Page 5

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Addres[...]

  • Page 6

    P A GE 6 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) SAFETY INFORMA TION Do n ot o per ate or service t he e quip ment bef ore reading the entire manual. Safety precautions should be follow ed at all times when operating this equipment. F ailure to read and und erst and t he saf ety me ssa ges a nd[...]

  • Page 7

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER oper at e this equi pm ent with out prop er pro te ct iv e clothing, shatter proof glasses, respirator y protection, hea rin g p ro te ct io n, st ee l-t oe d b oo ts an d oth er pr ot ec ti [...]

  • Page 8

    P A GE 8 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engi ne fue l ex ha us t gase s conta in poi so no us carb on mono xide. This gas is color less and odorless, and can cause death if inhaled.  Th e engin e of this equ ipm en t requires an ade[...]

  • Page 9

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T start the engine near spille d fuel or comb ust ib le fl uids . Diesel fuel is e xtremely fl ammab le and its v apors can cause an e xplosion if ignited.  AL W A Y S r efue l in a we ll- ve[...]

  • Page 10

    P A GE 10 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T to u c h ou t pu t te rm in als du ri ng op er a t i o n . C o n t ac t w it h o ut pu t t erm i na ls d u ri ng o p er a t io n c a n c a u se e l ec t r o c ut i o n, el ec t r ic al s [...]

  • Page 11

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T e xp ose the batt ery to open fl am es , spa rks, cigar ett es , etc. The batt ery conta ins combu[...]

  • Page 12

    P A GE 12 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) SPECIFICA TIONS T able 1. Generator Specifications Model DCA-40SSKU/KU4i T ype Rev olving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 31.2 KW (39.[...]

  • Page 13

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 13 DIMENSIONS 40 Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 25.19 in. (640 mm.) F 76.37 in. (1,940 mm.) B 25.19 in. (640 mm.) G 49.21 in. (1,250 mm.) C 24.60 in. (625mm.) H 52[...]

  • Page 14

    P A GE 14 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstructions. Make sure the generator is on secure le vel ground so that it cannot slide or shift around. Also install the g[...]

  • Page 16

    P A GE 16 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) GENERA TOR Th is MQ Power g e ne rat or (F ig ur e 3 ) i s a h ig h qu al i ty por table (requires a trailer for transport) power source for telecom sites , lighting f acilities, power tools, submersible pumps and other industrial and constr uct[...]

  • Page 17

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 17 MAJOR COMPONENTS 40 U V W O 3 PHASE 240/139 1 PHASE 240/120 3 PHASE 480/277 PRESS TO LOCK 3 1 40 2 4 5 6 7 8 9 10 1 1 12 M91020000 14 OFF W-U V-W U-V START STOP RUN DECREASE INCREASE 13 Figure 3. Major Components T able 4. Generator Major Compon[...]

  • Page 18

    P A GE 18 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) ENGINE CONTROL P ANEL Figure 4. Engine Control P anel OFF W-U V-W U-V START STOP RUN DECREASE INCREASE 1 2 3 4 5 The definitions below descr ibe the controls and functions of the Engine Control P anel (Figure 4). 1. Engine W arning Lamps — Th[...]

  • Page 19

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 19 GENERA TOR CONTROL P ANEL Figure 5. Generator Control P anel OFF W-U V -W U-V ST ART STOP RUN DECREASE INCREASE 1 2 3 4 5 6 The definitions below describe the controls and functions of the Generator Control P anel (Figure 5). 1. Frequency Meter[...]

  • Page 20

    P A GE 20 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles [...]

  • Page 21

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 21 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in a n y vo l t ag e sele ctor swit[...]

  • Page 22

    P A GE 22 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the gener ator by the Output T erm ina l Lugs or the con v en ie nce rece pta cle s (Fi gur e 11) . Make sure to read the operation manual before attempting to c[...]

  • Page 23

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 23 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equ ipm en t to insu re the watt ag e , amp er ag e , frequ en cy , and voltage requirements are satisfactorily supplied by the generator f or opera[...]

  • Page 24

    P A GE 24 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of voltages are ava ilable to supply volta ge for many diff erent applications. V oltages are selected by using the volta ge selector switch (Figure 13). T o obtain some of the v olt[...]

  • Page 25

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 25 GENERA TOR OUTPUTS/GAUGE READING H OW T O R E A D T H E A C A M M E T E R A N D A C V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the AC ammeter and AC voltmeter change-ove r s witches. Both of these s witc hes [...]

  • Page 26

    P A GE 26 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The voltages at the ter minals are dependent on the position of the V oltage Selector Switch an[...]

  • Page 27

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 27 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the loa[...]

  • Page 28

    P A GE 28 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the gener ator from an overload, a 3-pole, 100 amp , main circu it break er is prov ide d to protec t the U ,V , and W output terminals from o verload. In addition two single- pole, 20 amp GFCI circu[...]

  • Page 29

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 29 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Level Gr oun[...]

  • Page 30

    P A GE 30 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) COOLANT (ANTIFREEZE/SU MMER COOLANT/ W A TER) KU BO T A re co mm en d s a n t i f r ee ze /s um me r coo la n t f or u se i n th ei r e ngi ne s , w h i c h c an be p ur c h as ed i n c o n c e n t r a t e ( a n d mi x e d w it h 5 0% d em in er[...]

  • Page 31

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 31 B A TTER Y This unit is of negative ground DO NO T connect in rev erse . Alwa ys maintain batter y fluid lev el between the specified marks. Battery life will be shor tened, if the fluid lev el are not properly maintained. Add only distilled [...]

  • Page 32

    P A GE 32 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Place the main, G.F .C.I., and aux. circuit breakers (Figure 36) in the OFF position prior to star ting the engine. Figure 36. Main, A ux. and GFCI Circuit Breaker s (OFF) 2. Make sure the v o[...]

  • Page 33

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 33 GENERA TOR ST AR T -UP PROCEDURE 2. Depending on the temperature of the coolant (cold we at he r con di ti on s) , the pre -h ea t lam p (F ig ur e 41) wil l lig ht ( ON ) and rem ai n on unt il th e pre- hea ti ng cyc le has been complet ed. Af[...]

  • Page 34

    P A GE 34 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) GENERA TOR SHUT -DOWN PROCEDURES 2. Place the engine speed control s witch (Figure 51) in the Star t/Idle position (down). Figure 51. Engine Speed Control Switch Start Idle Position 3. Let the engine cool by running it at low speed for 3-5 minut[...]

  • Page 35

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 35 * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace primar y air filter element when restriction indicator shows a vacuum of 625[...]

  • Page 36

    P A GE 36 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) MAINTENANCE If the engine is operating in v er y dusty or dry grass condit ions , a clogged air cleaner will result. This can lead to a los s of pow er , ex ces siv e carb on bui ldu p in the comb us tio n chamber and high fuel consumption. Chan[...]

  • Page 37

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 37 AIR REMO V AL If air enters the fuel injection system of a diesel engine, star ting becomes impossible. After r unning out of fuel, or after disassemb ling the fuel system, b leed the system according to the following procedure. See the KUBOT A [...]

  • Page 38

    P A GE 38 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) J A C K ET W A TE R HEA TE R AN D INT E R NA L B A T TE R Y (OPTIONAL) This generator can be equipped as an option with a jack et water heater and an inter nal batter y charger . They are provided with electr ic cords to connect to a commercial [...]

  • Page 39

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 39 TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and mainten anc e guide line s ref erenced in this secti on ref er to a wide range of tra[...]

  • Page 40

    P A GE 40 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) TRAILER MAINTENANCE BRAKES T railer brakes should be inspected the fir st 200 miles of oper at ion. This will allow the brak e shoe s and drums to seat properly . After the first 200 mile inter val, inspect the brakes every 3,000 miles. If dri[...]

  • Page 41

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 41 TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W e[...]

  • Page 42

    P A GE 42 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) TRAILER MAINTENANCE Lug Nut T orque Requirements It is ex tr eme ly important to app ly and main ta in prope r whe el mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f [...]

  • Page 43

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 43 TRAILER WIRING DIAGRAM Figure 61. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 44

    P A GE 44 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) GENERA TOR WIRING DIAGRAM Figure 62. Generator Wiring Diagram[...]

  • Page 45

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 45 ENGINE WIRING DIAGRAM Figure 63. Engine Wiring Diagram[...]

  • Page 46

    P A GE 46 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre v ented by proper handling and maintenance inspections, but in the ev ent of a breakdown, use T able 19 shown below for diagnosis of the Generator . If the problem cannot be reme[...]

  • Page 47

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 47 NOTES[...]

  • Page 48

    P A GE 48 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) EXPLANA TION OF CODE IN REMARKS COLUMN The follo wing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbe rs fou nd on the back page of the manual if there are any questions . SAMPLE[...]

  • Page 49

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 49 SUGGESTED SP ARE P AR TS DCA40SSKU/KU4i WHISPER W A TT GENERA TOR WITH KUBO T A V3300-E3BG DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 6............1663143560 .......... ELEMENT , FUEL FIL TER 3............HH1C032430 ........ CARTRIDGE, OIL[...]

  • Page 50

    P A GE 50 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) GENERA TOR ASSY .[...]

  • Page 51

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 51 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B3110001302 RO T OR ASSY . 1 1-1 FIELD ASSY . 1 1-2 0601820083 RECTIFIER 3 1-3 0601822664 ZNR 1 1-4 B3120100804 HOLDER, ZNR 1 1-5 B3120100604 INSULA TOR W ASHER 3 1-6 B3120100704 INSUL[...]

  • Page 52

    P A GE 52 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) CONTROL BOX ASSY .[...]

  • Page 53

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 53 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1213002012 CONTR OL BO X 1 1-1 Y0330000555 EDGING 1 1-2 Y0330000255 EDGING 1 1-3 Y0330000190 EDGING 1 2 0016906016 HEX. HEAD BOL T 10 3 Y0601307526 CIRCUIT BREAKER, 3P 100A .................... 1 .....[...]

  • Page 54

    P A GE 54 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) CONTROL BOX ASSY .[...]

  • Page 55

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 55 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 40 0601806859 AC V OL TMETER, 0~600V 1 41 0601808986 AC AMMETER, 0~75/150A:5A 1 42 0601807641 FREQUENCY METER, 45~65HZ 240V 1 43 0601801040 CHANGE-O VER SWITCH, AMMETER 1 44 0601840073 [...]

  • Page 56

    P A GE 56 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) ENGINE AND RADIA TOR ASSY .[...]

  • Page 57

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 57 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1923200164 ENGINE, KUBO T A V3300-E3BG 1 1A 1G54197010 F AN BEL T 1 1-1 1663143560 ELEMENT , FUEL FIITER 1 1-2 HH1C032430 CARTRIDGE, OIL FIL TER 1 2 0605000451 RUBBER SUSPEN[...]

  • Page 58

    P A GE 58 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 59

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 59 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 43 0193601300 HOSE 1 44 0605515170 HOSE BAND 2 45 M1310200904 BRA CKET , RADIA TOR 1 46 M1310201004 BRA CKET , RADIA TOR 1 47 M1310201104 BRA CKET , RADIA TOR 2 48 [...]

  • Page 60

    P A GE 60 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) OUTPUT TERMINAL ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIA[...]

  • Page 61

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 61 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 8111860303 TERMINAL P ANEL 1 2 0801831704A OUTPUT TERMINAL BOL T 5 3 012210020 TIE SCREW 5 4 0039310000 HEX NUT 10 5 0040010000 W ASHER, LOCK 15 6 0041410000 W ASHER, PLAIN 20 7 0[...]

  • Page 62

    P A GE 62 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) BA TTER Y ASSY .[...]

  • Page 63

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 63 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220199 BA TTER Y , 727MF 1 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 BA TTER Y BOL T SET 2 5 M1346400104 BA TTER Y CABLE 1 6 M0348200104 BA TTER Y [...]

  • Page 64

    P A GE 64 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) MUFFLER ASSY .[...]

  • Page 65

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 65 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1330101403 MUFFLER 1 2 011008020 HEX. HEAD BOL T 4 3 M1333003503 EXHA UST PIPE 1 4 Y0602320157 GASKET 1 5 0030410000 HEX. NUT 8 6 0602325097 SEAL CLAMP 1 7 M1333300504 BRA CKET , EXHA US[...]

  • Page 66

    P A GE 66 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) FUEL T ANK ASSY .[...]

  • Page 67

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 67 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1363002602 FUEL T ANK 1 1-1 0605505070 CAP FUEL T ANK 1 1-2 0605501072 FUEL SENDER UNIT 1 1-2A 0605516090 GASKET 1 2 M1363200104 T ANK BAND 2 3 M9310500104 SUPPOR TER SHEET 4 4 011008[...]

  • Page 68

    P A GE 68 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) ENCLOSURE ASSY .[...]

  • Page 69

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 69 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1413004202 BASE 1 2 M1413400004 P ANEL BASE (U.C .) (P ARENT#) 1 3 011008020 HEX. HEAD BOL T 2 4 M1423003102 FR ONT FRAME 1 4A M1493110203 ACOUSTIC SHEET 1 5 011008020 HEX. HEAD BOL T [...]

  • Page 70

    P A GE 70 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) ENCLOSURE ASSY . (CONTINUED)[...]

  • Page 71

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 71 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 36 0019108055 HEX. HEAD BOL T 2 36A 0042308000 W ASHER, LOCK 2 36B 031108160 W ASHER, FLA T 2 37 011008020 HEX. HEAD BOL T 2 38 0019208020 HEX. HEAD BOL T 2 39 M1453006213 SID[...]

  • Page 72

    P A GE 72 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) RUBBER SEALS ASSY .[...]

  • Page 73

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 73 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 Y0228901240 SEAL R UBBER 3 2 Y0228900625 SEAL R UBBER 1 3 Y0228900595 SEAL R UBBER 1 4 0229400970 SEAL RUBBER 3 5 0229400485 SEAL RUBBER 1 6 Y0229400910 SEAL R UBBER 1 7 Y0229400425 [...]

  • Page 74

    P A GE 74 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) NAMEPLA TE AND DECALS ASSY .[...]

  • Page 75

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 75 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M9522000504 DECAL: CIRCUIT BREAKER 1 M92200050 2 M9520000104 DECAL: AMMETER CHANGE-O VER SW . 1 M92000010 3 M9522000604 DECAL: VOL T A GE REGULA TOR 1 M92200060 4 M950040020[...]

  • Page 76

    P A GE 76 — DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar ts o rd e r s w il l b e s hi p p ed c ol le c t o r prepaid with the charges added to the invoice. A l l s h i [...]

  • Page 77

    DCA40SSKU/KU4i 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/11/13) — P A GE 77 NOTES[...]

  • Page 78

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]