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Multiquip HATZ1D81S-325 manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com SERIES MODEL MVH508DZ REVERSIBLE PLA TE COMP ACTOR (HA TZ 1D81S-325 DIESEL ENGINE) Re vision #0 (04/04/14)[...]

  • Page 2

    P A GE 2 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    MVH508DZ PLA TE COMP A CTOR • OPERA TION AND P AR TS MANU AL — REV . #0 (04/04/14)— P A GE 3 NOTES[...]

  • Page 4

    P A GE 4 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) T ABLE OF CONTENTS MVH508DZ Reversible Plate Compactor Proposition 65 W ar ning ........................................... 2 T able Of Contents .................................................... 4 P ar ts Ordering Procedures ......................[...]

  • Page 5

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply:  Dealer Account Number  Dealer Name and Address  S[...]

  • Page 6

    P A GE 6 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instruc[...]

  • Page 7

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respir ator y protection, hearing protection, steel-toed boots and other protective de vices required by the job or [...]

  • Page 8

    P A GE 8 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) SAFETY INFORMA TION COMP A CT OR SAFETY D ANGER  NEVER operate the equipment in an e xplosiv e atmosphere or near combustib le materials. An e xplosion or fi re could result causing sev ere bodily harm or e ven death. W ARNING  NEVER disconnec[...]

  • Page 9

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T add fuel to equipment if it is placed inside truck bed with plastic liner . Possibility e xists of explosion or fi re due to static electricity .  DO NO T star t the engine near spilled fuel or com[...]

  • Page 10

    P A GE 10 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) SAFETY INFORMA TION TRANSPORTING SAFETY CA UTION  NEVER allow an y person or animal to stand under neath the equipment while lifting. NO TICE  Bef ore lifting, make sure that the equipment par ts (hook and vibration insulator) are not damaged [...]

  • Page 11

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 11 SPECIFICA TIONS T able 1. MVH508DZ Specifications Centrifugal Force 14613 lbf (65 kN) Vibration F requency 4,150 vpm (70 Hz) Maximum T rav eling Speed 82 ft/min (25 m/min) Plate Size (W x L) 25.59 x 35.43 in (650 x 900 mm) Plate Size (W x L) with e xt[...]

  • Page 12

    P A GE 12 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) DIMENSIONS T able 3. Dimensions REF . DES IN. (MM) A 25.59 (650) B 31.5 (800) C 40.94 (1040) D 47.64 (1210) E 53.54 (1360) F 35.43 (900) G 63.00 (1600) Figure 1. Dimensions Working position Stored position B A extension plate (option) D E F G C[...]

  • Page 13

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 13 GENERAL INFORMA TION DEFINITION OF PLA TE COMP A CT OR The Mikasa MVH508DZ is a re versib le plate compactor designed f or efficient compaction of sand, gra vel and cohesiv e soils. This plate compactor is a powerful compacting tool capable of applyin[...]

  • Page 14

    P A GE 14 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) COMPONENTS Figure 2. Plate Compactor Components (Stored position (Working position) Forward Neutral Reverse 2 1 3 4 6 5 7 27 8 10 9 11 12 13 14 15 16 17 11[...]

  • Page 15

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 15 Figure 2 shows the location of the basic controls and components of the MVH508DZ Plate Compactor . The function of each control is described below: 1 . Rubber Cover — Lift this rubber co ver to gain access to the fuel tank. 2 . Hour/T achometer — D[...]

  • Page 16

    P A GE 16 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) BASIC ENGINE Figure 3. Engine Controls and Components 6 . Engine Motor Mounts — Attach these engine mounts to the pump frame. Tighten securely . 7 . Oil Filter — Remov e this bolt to gain access (inter nal) to the engine oil filter . Ser vice t[...]

  • Page 17

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 17 INSPECTION BEFORE ST ARTING 1 . Read all saf ety instructions at the beginning of manual. 2 . Clean the compactor , removing dir t and dust, par ticularly the engine cooling air inlet, carburetor and air cleaner . 3 . Check the air filter f or dir t a[...]

  • Page 18

    P A GE 18 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) V -BEL T CO VER REMO V AL T o inspect the V -belt, remov e the three bolts that secure the belt cov er to the frame as shown in Figure 6. Figure 6. V -Belt Cover Remov al V -BEL T INSPECTION Visually e xamine the V -belt (Figure 7) and deter mine if[...]

  • Page 19

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 19 HANDLE B AR The height of the handle bar can be adjusted f or ease of use. Adjust the handle height as follows . Refe r to Figure 10. 1 . Loosen the wing nut. 2 . T ur n the grip clockwise to r aise the handle or counterclockwise to lo wer the handle. [...]

  • Page 20

    P A GE 20 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) This section is intended to assist the operator with the initial star tup of the compactor . It is e xtremely impor tant that this section be read carefully bef ore attempting to use the compactor in the field. ST ARTING THE ENGINE Electric Start 1[...]

  • Page 21

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 21 ST AR TUP Recoil Start 1 . Inser t the ke y to the ke y s witch. 2 . Mov e the throttle le ver (Figure 11) to the idle position. 3 . T ur n the k ey to the "Run" position (Figure 12). The buzz er sounds. 4 . After "HA" is displa yed[...]

  • Page 22

    P A GE 22 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) OPERA TION OPERA TION 1 . Once the engine has star ted, mov e the engine throttle le ver quic kly to the operation position (Figure 16). Figure 16. Throttle Lever (Operation P osition) 2 . With the throttle le ver in the run position, the engine spe[...]

  • Page 23

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 23 OPERA TION 2 . Mov e the throttle le ver (Figure 19) to the "Stop" position to stop the engine. The buzz er will sound. Figure 19. Throttle Lever (Stop P osition) 3 . T ur n the k ey to the "Stop" position (Figure 20). The buzz er w[...]

  • Page 24

    P A GE 24 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) MAINTENANCE GENERAL MAINTENANCE General maintenance practices are crucial to the perf or mance and longe vity of your compactor . This equipment requires routine cleaning, inspection and lubrication. Refer to T able 5 and T able 6 f or scheduled eng[...]

  • Page 25

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 25 MAINTENANCE 1 . Ser vice more frequently when used in DUSTY areas. 2 . These items should be ser viced by y our ser vice dealer , unless you ha ve the proper tools and are mechanically proficient. Ref er to the Hatz Shop Manual f or ser vice procedure[...]

  • Page 26

    P A GE 26 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) MAINTENANCE MA CHINE INSPECTION P erform machine inspection as listed in T able 6. T able 6. Machine Inspection Interval Check Solution Daily Before Starting Machine Clean if necessary . Fuel T ank For Leaks Repair fuel leaks. Fuel System for Leaks [...]

  • Page 27

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 27 Figure 21. Engine Air Cleaner 3 . Clean f oam element in warm, soapy water or nonflammable solv ent. Rinse and dr y thoroughly . Dip the element in clean engine oil and completely squeeze out the e xcess oil from the element before installing. CYCLONE[...]

  • Page 28

    P A GE 28 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HYDRA ULIC OIL 1 . With the handle in vertical position, remove the plug cap from the h ydraulic pump (Figure 25). Figure 25. Removing Plug/Breather Cap 2 . Remov e the breather plug with a 24 mm wrench at the top of the h ydraulic pump . 3 . Remov [...]

  • Page 29

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 29 MAINTENANCE SP ARK PLUG 1 . Remov e and clean spark plug (Figure 28) with a wire brush if it is to be reused. Discard spar k plug if the insulator is crac ked or chipped. 2 . Using a f eeler gauge adjust spark plug gap to 0.028 ~0.031 inch (0.7~0.8 mm)[...]

  • Page 30

    P A GE 30 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) MAINTENANCE B A TTER Y The standard batter y is a maintenance-free battery . It is not necessar y to supply battery fluid. In case of a sudden voltage drop , the batter y cannot be charged quickly , so it has to be replaced with a new one . Checkin[...]

  • Page 31

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 31 MAINTENANCE ST ORA GE 1 . W ash off dir t and soil from e very par t with water . While washing, be careful not to let the water splash on the electric components such as the batter y and the engine muffler . 2 . Cov er the machine to pre vent dust an[...]

  • Page 32

    P A GE 32 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) TROUBLESHOOTING (COMP ACTOR) T roubleshooting (Compactor) Symptom P ossible Pr oblem Solution T ra vel speed lo w and vibration weak. Clutch slips? Adjust or replace clutch. V -belt slips? Adjust or replace V -belt. Excessive oil in vibr ator? Fill [...]

  • Page 33

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 33 TROUBLESHOOTING (ENGINE) T roubleshooting (Engine) Symptom P ossible Prob lem Solution Engine will not star t or star t is dela yed, although engine can be turned over . No Fuel reaching injection pump? Add fuel. Check entire fuel system. Defectiv e fu[...]

  • Page 34

    P A GE 34 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) TROUBLESHOOTING (ENGINE) T roubleshooting (Engine) - contin ued Symptom P ossible Prob lem Solution Low engine pow er output and low speed, blac k exhaust smok e. Air fi lter bloc ked? Clean or replace air fi lter . Incorrect valv e clearances? Ad[...]

  • Page 35

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 35 EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ARTS [...]

  • Page 36

    P A GE 36 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) SUGGESTED SP ARE P AR TS MVH508DZ PLA TE COMP A CT OR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units Qty . P/N Description 4............070200483 ............ V -BEL T 4............939010010 ............ SHOCK ABSORBER, ST OPPER 3............50478800 ...[...]

  • Page 37

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 37 NOTES[...]

  • Page 38

    P A GE 38 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) VIBRA TING PLA TE ASSY . 1 14 2 6 9 10 7 8 3 4 5 18 18 19 22 23 20 15 16 24 25 19 20 12 1 1 13[...]

  • Page 39

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 39 VIBRA TING PLA TE ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 468121200 VIBRA TING PLA TE 1 2 465460670 OIL GA UGE 1 3 953402930 COPPER P A CKING 1 4 953400270 PLUG 1 5 953405260 P A CKING 1/4 1 6 939010370 SHOCK ABSORBER 4 7 020316130 NUT M16 4 [...]

  • Page 40

    P A GE 40 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) VIBRA TOR ASSY . 1 1 17 51 52 46 48 49 47 27 30 28 29 31 32 30 35 34 36 41 44 43 40 B D C A 33 1 1 15 13 14 1 20 21 22 23 20 24 12 12 16 16 C D 6 6 1 2 3 6 6 7 4 8 42 5 5 7 A B[...]

  • Page 41

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 41 VIBRA TOR ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 047920120 ROLLER BEARING 4 2 457212410 RO T AR Y SHAFT , DRIVE 1 3 951405370 KEY 15X10X39 1 4 456327150 GEAR, DRIVE 1 5 080200550 ST OP RING 2 6 469352310 ECCENTRIC RO T A T OR 4 7 009120301 S[...]

  • Page 42

    P A GE 42 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) BASE AND ENGINE ASSY . 73 46 1 1 12 B C 38 39 37 A 41 42 43 52 53 54 40 55 56 51 A 41 42 43 95 See “ELECTRIC DEVICE” 4 5 2 65 3 61 62 63 1 E 7 8 15 25 26 24 27 28 29 9 17 22 19 18 16 32 34 35 33 46 48 70 71 72 74 1 1 1 1 12 C D F 59 58 60 45 57 [...]

  • Page 43

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 43 BASE AND ENGINE ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 469121280 BASE 1 2 918401200 ENGINE ASSY . 1 3 009120205 STUD BOL T 12X25 4 4 030212300 W ASHER, LOCK M12 4 5 0039312000 NUT M12 .........................................................[...]

  • Page 44

    P A GE 44 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) BASE AND ENGINE ASSY . CONTINUED 73 46 1 1 12 B C 38 39 37 A 41 42 43 52 53 54 40 55 56 51 A 41 42 43 95 See “ELECTRIC DEVICE” 4 5 2 65 3 61 62 63 1 E 7 8 15 25 26 24 27 28 29 9 17 22 19 18 16 32 34 35 33 46 48 70 71 72 74 1 1 1 1 12 C D F 59 58[...]

  • Page 45

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 45 BASE AND ENGINE ASSY . CONTINUED N O. P ART NO . P ART NAME QTY . REMARKS 57 469352890 CLEANER ST A Y 1 58 011208025 BOL T 8X25.........................................................4................ REPLA CES 001220825 59 030208200 W ASHER, LOCK M8 [...]

  • Page 46

    P A GE 46 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) ELECTRIC DEVICE ASSY . The grounding Engine (rear side) 16 51 53 1 2 3 3 9 4 10 1 1 12 5 15 16 14 50 ( - ) BLACK (+) RED Engine (Starting motor) 28 32 33 29 30 31 Engine (front side) 97 102 80 RED WHITE BLACK BLACK GREEN WHITE 82 83 85 84 E D 90 E 5[...]

  • Page 47

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 47 ELECTRIC DEVICE ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 467218920 BA TTER Y HOLDER 1 2 456447590 R UBBER PLA TE (E) 1 3 456447600 R UBBER PLA TE 2 4 012210020 BOL T 10X20.......................................................2................[...]

  • Page 48

    P A GE 48 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) ELECTRIC DEVICE ASSY . CONTINUED The grounding Engine (rear side) 16 51 53 1 2 3 3 9 4 10 1 1 12 5 15 16 14 50 ( - ) BLACK (+) RED Engine (Starting motor) 28 32 33 29 30 31 Engine (front side) 97 102 80 RED WHITE BLACK BLACK GREEN WHITE 82 83 85 84 [...]

  • Page 49

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 49 ELECTRIC DEVICE ASSY . CONTINUED N O. P ART NO . P ART NAME QTY . REMARKS 51 467352050 P ANEL, REAR CO VER 1 53 009110062 SOCKET HEAD SCREW 6X20 4 54 952404470 W ASHER, FLA T M6 .......................................... 4................ REPLA CES 031[...]

  • Page 50

    P A GE 50 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) CONTROL ASSY . 1 3 4 5 7 12 8 9 10 1 1 13 2 3 4 5 7 8 1 1 14 15 10 9 29 27 34 35 25 26 28 16 36 38 39 37 40 59 44 46 47 48 45 43 61 60 62 18 21 20 19 77 78 63 64 68 75 67 69 71 51 85 53 80 84 81 76 70 82 83 49 55 56 50 57 58 52 57 58 22 23 13 72 74 [...]

  • Page 51

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 51 CONTROL ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 467351950 HANDLE BRA CKET (R) 1 2 467351960 HANDLE BRA CKET (L) 1 3 012212035 BOL T 12X35.......................................................4................ REPLACES 001221235 4 030212300 W[...]

  • Page 52

    P A GE 52 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) CONTROL ASSY . CONTINUED 1 3 4 5 7 12 8 9 10 1 1 13 2 3 4 5 7 8 1 1 14 15 10 9 29 27 34 35 25 26 28 16 36 38 39 37 40 59 44 46 47 48 45 43 61 60 62 18 21 20 19 77 78 63 64 68 75 67 69 71 51 85 53 80 84 81 76 70 82 83 49 55 56 50 57 58 52 57 58 22 23[...]

  • Page 53

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 53 CONTROL ASSY . CONTINUED N O. P ART NO . P ART NAME QTY . REMARKS 44 467467340 P ACKING (L), HANDLE 1 45 467467350 P ACKING (R), HANDLE 1 46 0105050616 BOL T 6X15 T .....................................................6................ REPLA CES 001220[...]

  • Page 54

    P A GE 54 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) NAMEPLA TE AND DECALS ASSY . 2 8 21 20 3 6 1 1 15 17 16 23 7 19 22 5 14 1 4 12 13 19[...]

  • Page 55

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 55 NAMEPLA TE AND DECALS ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 920204580 DECAL, FULL THRO TTLE 1 2 920203330 DECAL, EAR PRO TECTION 1 3 920211060 DECAL, CA UTION LEVER 1 4 920211090 DECAL, SHELL TELLUS OIL 32 1 5 920201950 DECAL, OIL SAE 10W-3[...]

  • Page 56

    P A GE 56 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE SP ARE P AR TS KIT ASSY . 1 2 6 3 7 8 9[...]

  • Page 57

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 57 HA TZ 1D81S-325 ENGINE SP ARE P AR TS KITS ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 1517802 GASKET SET , CYLINDER HEAD 1 2 1249322 GASKET SET , CRANK CASE 1 3 1249410 MAINTENANCE KIT , 1000H 1 6 1942000 REP AIR SET , CAPSULE 1 7 2265300 FIL TE[...]

  • Page 58

    P A GE 58 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE ACCESSORIES ASSY . 1 2 3 7 .... LOCTITE ACTIVATOR N TECH. ADHES. 8058 HOCHTEMP. FETT 400G LOCTITE 574 TECH. CLEANER SILICON SEALER LOCTITE 601 LOCTITE 407 GRINDING PASTE 80ML LOCTITE 221 TEROSON TEROSTAT 63 LOCTITE 648 HIGH TE[...]

  • Page 59

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 59 N O. P ART NO . P ART NAME QTY . REMARKS A 50223001 LOCTITE A CTIV A T OR N 1 B 50223101 LOCTITE 574 1 C 50223200 LOCTITE 601 1 D 50223300 LOCTITE 221 1 E 50223400 LOCTITE 648 1 F 50223800 TECHNICAL ADHESIVE 8058 1 F1 50223900 TECHNICAL CLEANER 1 G 502[...]

  • Page 60

    P A GE 60 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE CRANKCASE 1 ASSY . E H SEALING AND BONDING ADHESIVES A D 24 27 5 9 23 13 11 16 10 3 9 7 6 3 3 3 28 29 14 4 12 26 1 15 15 NOT SOLD SEPARATELY 18 19 32 17[...]

  • Page 61

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 61 HA TZ 1D81S-325 ENGINE CRANKCASE 1 ASSY . N O. P ART NO . P ART NAME QTY . REMARKS A 50223001 LOCTITE ACTIV A T OR N 1 D 50223300 LOCTITE 221 1 E 50223400 LOCTITE 648 1 H 70018944 TEROSON TEROST A T 63 1 1 01249070 CRANKCASE ASSY . ....................[...]

  • Page 62

    P A GE 62 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE CRANKCASE 2 ASSY . 60 61 28 32 56 32 59 35 34 28 27 31 29 26 23 22 24 8 7 6 16 16 15 17 18 15 16 D D 1 2 3 4 4 3 2 1 D 5 5 11 12 13 D D D H H 10 H K 6 20 H 62 63 21 21 15 18 17 14 27 H SEALING AND BONDING ADHESIVES D K NOT SOL[...]

  • Page 63

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 63 HA TZ 1D81S-325 ENGINE CRANKCASE 2 ASSY . N O. P ART NO . P ART NAME QTY . REMARKS D 50223300 LOCTITE 221 1 H 70018944 TEROSON TEROST A T 63 1 K 50342601 HIGH TEMPERA TURE FETT 1 1 03794100 W ASHER 2 2 03794300 CAM FOLLOWER 2 3 03794201 CAM FOLLOW SP .[...]

  • Page 64

    P A GE 64 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE A S S Y . 14 25 12 11 9 8 23 3 6 7 24 4 5 16 15 E E B E SEALING AND BONDING ADHESIVES B 1 NOT SOLD SEP ARA TEL Y[...]

  • Page 65

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 65 N O. P ART NO . P ART NAME QTY . REMARKS B 50223101 LOCTITE 574 1 E 50223400 LOCTITE 648 1 1 01269820 CRANKSHAFT ASSY . ........................................ 1................ INCLUDES ITEMS W/$ 2$ CRANKSHAFT ........................................[...]

  • Page 66

    P A GE 66 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE CAMSHAFT ASSY . 4[...]

  • Page 67

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 67 HA TZ 1D81S-325 ENGINE CAMSHAFT ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 4 04099920 CAMSHAFT ASSY . 1[...]

  • Page 68

    P A GE 68 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE PISTON ASSY . ピストン 8 6 4 5 3 5 12 11 14 13 13 9 10 1[...]

  • Page 69

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 69 HA TZ 1D81S-325 ENGINE PISTON ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1# 01313542 PIST ON SET 100 STD . ...................................... 1................ INCLUDES ITEMS W/$ 1 01314641 PIST ON 100+0.5MM O VERSIZE ....................... 1[...]

  • Page 70

    P A GE 70 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE CYLINDER HEAD ASSY . 55 55 57 53 27 44 61 50 3 9 83 10 11 12 20 21 17 18 15 91 49 48 19 ※ 13 85 21 20 11 9 83 3 45 61 1 24 25 26 23 35,36,37,38,39,40,41,42,43 7 6 67 60 31 28 29 5 67 66 4 90 46 47 48 49 ※ 22 10 8 8 51 52 K[...]

  • Page 71

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 71 HA TZ 1D81S-325 ENGINE CYLINDER HEAD ASSY . N O. P ART NO . P ART NAME QTY . REMARKS K 50342601 HIGH TEMPERA TURE FETT 1 1 01499620 CYLINDER HEAD ASSY . ................................... 1................ INCLUDES ITEMS W/$ 2$ CYLINDER HEAD .........[...]

  • Page 72

    P A GE 72 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE CYLINDER HEAD ASSY . ( CONTINUED) 55 55 57 53 27 44 61 50 3 9 83 10 11 12 20 21 17 18 15 91 49 48 19 ※ 13 85 21 20 11 9 83 3 45 61 1 24 25 26 23 35,36,37,38,39,40,41,42,43 7 6 67 60 31 28 29 5 67 66 4 90 46 47 48 49 ※ 22 1[...]

  • Page 73

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 73 N O. P ART NO . P ART NAME QTY . REMARKS 41 04002900 GASKET F . CYLINDER HEAD 1.1 MM 1 41 04241500 GASKET F . CYLINDER HEAD 1.15 MM 1 42 04003000 GASKET F . CYLINDER HEAD 1.2 MM 1 42 04241600 GASKET F . CYLINDER HEAD 1.25 MM 1 43 04003100 GASKET F . CY[...]

  • Page 74

    P A GE 74 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE PUSHROD, FL YWHEEL ASSY . 16 15 14 1 2 3 4 5 6 7 8 10 10 10 13 10 10[...]

  • Page 75

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 75 HA TZ 1D81S-325 ENGINE PUSHROD, FL YWHEEL ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 01244310 PUSHROD 2 2 50330200 O-RING 2 3 04002500 PRO TECTION TUBE 2 4 50347000 CIRCLIP 2 5 04002600 PRESSURE SPRING 2 6 04002000 PRESSURE RING 2 7 50330300 O-R[...]

  • Page 76

    P A GE 76 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE OIL PUMP , GOVERNOR ASSY . M10 OIL PUMP,GOVERNOR ／　 オイルポンプ、ガバナ SEALING AND BONDING ADHESIVES H 1 2 17 16 10 18 16 19 20 3 4 12 11 13 14 15 6 7 22 8 H 12 21 21 23 NOT SOLD SEP ARA TEL Y .[...]

  • Page 77

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 77 HA TZ 1D81S-325 ENGINE OIL PUMP , GOVERNOR ASSY . N O. P ART NO . P ART NAME QTY . REMARKS H 70018944 TEROSON TEROST A T 63 1 1 50328000 COUNTERSUNK SCREW 5 2$ 03797412 CO VER, OIL PUMP 1 3$ 01242401 SPRING CAPSULE+BUSH 1 4$ 03797310 GEAR WHEEL 1 6 040[...]

  • Page 78

    P A GE 78 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE TIMING COVER ASSY . 15 16 11 11 7 8 9 4 17 2 11 3 5 NOT SOLD SEP ARA TEL Y .[...]

  • Page 79

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 79 HA TZ 1D81S-325 ENGINE TIMING COVER ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 2 01267731 TIMING CO VER ASSY . ...................................... 1................ INCLUDES ITEMS W/$ 3$ 50325600 CO VER 50 1 4$ 50325701 CO VER 52 1 5$ 50325811 [...]

  • Page 80

    P A GE 80 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE FUEL PUMP ASSY . M12 FUEL PUMP ／　 燃料ポンプ 26 (20) 21 23 24 26 27 28 43 31 32 34 2 1 3 D 30 22 25 45 47 45 46 45 48 45 44 6,7,8,9 10 10 36 37 35 39 42 40 41 15 14 13 14 14 16 15 20 19 18 17 11 45 14 58 51 SEALING AN[...]

  • Page 81

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 81 HA TZ 1D81S-325 ENGINE FUEL PUMP ASSY . N O. P ART NO . P ART NAME QTY . REMARKS D 70018918 LOCTITE 221 1 1 50492900 ROLLER T APPET 1 2 04169200 GUIDE 1 3 50050700 ALLEN SCREW 1 6 03209700 SHIM 0.30 MM AR 7$ 04102400 SHIM 0.60 MM AR 8$ 04102500 SHIM 0.[...]

  • Page 82

    P A GE 82 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE AIR DUCTING ASSY . M26a AIR DUCTING ／　エアダクティング 10 11 10 9 10 22 11 10 11 10 23 18 25 28 29 20 29 29 14 30 15 16 5 51 52 17 19 3 4 3 4 10 31 12 10 21 2 12 10 10 12 10 12 46 45 44 43 12 48 49 7 1 18 12 10 D S[...]

  • Page 83

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 83 HA TZ 1D81S-325 ENGINE AIR DUCTING ASSY . N O. P ART NO . P ART NAME QTY . REMARKS D 50223300 LOCTITE 221 1 1 01246223 COOLING AIR DUCTING ................................. 1................ INCLUDES ITEMS W/ $ 2$ AIR DUCT BRA CKET ....................[...]

  • Page 84

    P A GE 84 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE SPEED CONTROL ASSY . 42 45 44 43 40 41 39 37 52 12 10 9 8 4 46 7 26 17 16 6 1 3 4 5 2 6 11 13 24 D D 38 D 76 14 21 20 22 23 15 74 SEALING AND BONDING ADHESIVES D 81 53 54 80 79 78 NOT SOLD SEP ARA TEL Y[...]

  • Page 85

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 85 HA TZ 1D81S-325 ENGINE SPEED CONTROL ASSY . N O. P ART NO . P ART NAME QTY . REMARKS D 50223300 LOCTITE 221 1 1$ LEVER, SPEED CONTR OL .............................. 1................ NO T SOLD SEP ARA TEL Y 2$ BRA CKET , SPEED CONTROL ................[...]

  • Page 86

    P A GE 86 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE FUEL T ANK ASSY . 11 20 6 5 4 3 4 3 8 10 32 3 4 5 6 30 21 22 4 3 23 12 24 9 27 13 47 14 49 50 46 48 2 31 32 28 25 15 16 17 18 19 51 52 0 5 2 3 5 6 0 1 55 54 47 53[...]

  • Page 87

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 87 HA TZ 1D81S-325 ENGINE FUEL T ANK ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 2 01494200 FUEL T ANK ASSY . ............................................. 1................ INCLUDES ITEMS W/$ 3 05097600 W ASHER 12 4$ 03981802 R UBBER W ASHER 12 5$ 03[...]

  • Page 88

    P A GE 88 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE AIR FIL TER ASSY . 35 46 47 48 40 7 12 10 9 8 6 5 52 50 51 16 15 2 3 2 42 41 53 54 55 57 58 59 60 66 61 62 61 65 63 65 64 56 1 2 85 86 112 111 34 NOT SOLD SEP ARA TEL Y .[...]

  • Page 89

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 89 HA TZ 1D81S-325 ENGINE AIR FIL TER ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 50038900 STUD 2 2 04006300 GASKET , AIR FIL TER 3 3 04006200 INSULA TING FLANGE 1 4% HOUSING, AIR CLEANER ................................ 1................ NO T SOLD [...]

  • Page 90

    P A GE 90 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE MUFFLER ASSY . 21 22 23 24 19 20 27 1 19 J D J 18 SEALING AND BONDING ADHESIVES D J NOT SOLD SEP ARA TEL Y 3 29 2 6 30[...]

  • Page 91

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 91 HA TZ 1D81S-325 ENGINE MUFFLER ASSY . N O. P ART NO . P ART NAME QTY . REMARKS D 50223300 LOCTITE 221 1 J 50283004 HIGH TEMPERA TURE P ASTE 1 1 01498803 EXHA UST SILENCER ASSY . ........................... 1................ INCLUDES ITEMS W/ $ 2$ SILEN[...]

  • Page 92

    P A GE 92 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE ST AR TING HANDLE ASSY . 47 48 46 45 53 44 51 39 50 38 32 33 38 24 20 25 5 14 17 16 19 8 9 10 6 34 26 25 24 20 23 18 D 13 12 11 K 35 D 27 SEALING AND BONDING ADHESIVES D J NOT SOLD SEP ARA TEL Y .[...]

  • Page 93

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 93 HA TZ 1D81S-325 ENGINE ST AR TING HANDLE ASSY . N O. P ART NO . P ART NAME QTY . REMARKS D 50223300 LOCTITE 221 1 K 50342600 HIGH TEMPERA TURE FETT 1 5 01027805 CRANK HANDLE-SAFETY , ASSY . ................... 1................ INCLUDES ITEMS W/ $ 6$ 0[...]

  • Page 94

    P A GE 94 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE ST AR TING MOTOR ASSY . 46 23 59 61 38 29 31 22 6 33 34 44 20 35 36 37 26 27 7 28 1 2 3 4 21 22 18 17 24 21 43 20 11 37 5 9 6 7 8 42 30 32 58 13 15 14 14 62 NOT SOLD SEP ARA TEL Y .[...]

  • Page 95

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 95 HA TZ 1D81S-325 ENGINE ST AR TING MOTOR ASSY . N O. P ART NO . P ART NAME QTY . REMARKS 1 50486400 STUD 2 2 50495901 ST ARTING MO T OR ASSY . 1 3 50093700 W ASHER, FLA T 2 4 50380600 HEXAGON NUT 2 5 05001200 CLIP 2 6 50149100 ALLEN SCREW 2 7 50208500 W[...]

  • Page 96

    P A GE 96 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) HA TZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY . 3 4 1 2 E A 11 9 10 7 8 6 5 14 15 E[...]

  • Page 97

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 97 HA TZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY . N O. P ART NO . P ART NAME QTY . REMARKS A 50223001 LOCTITE ACTIV A T OR N 1 E 50223400 LOCTITE 574 1 1 04167010 CLOSING PLUG 1 2 50004600 GR UB SCREW 1 3 50403500 GR UB SCREW 1 4 04153700 CLOSING PLUG 1 5 [...]

  • Page 98

    P A GE 98 — MVH508DZ PLA TE COMP A CT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment for par ts are net 30 days. FREIGHT POLIC Y All par ts order s will be shipp ed colle ct or prepaid wi th the charg es added to th e invoice. All ship ments are F .O.B. poin[...]

  • Page 99

    MVH508DZ PLA TE COMP ACT OR • OPERA TION AND P ARTS MANU AL — REV . #0 (04/04/14)— P AGE 99 NOTES[...]

  • Page 100

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]