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Multiquip MDR-9D manual

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Table of contents for the manual

  • Page 1

    MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.com Atlanta • Boise • Dallas • Houston • Newark Montrea[...]

  • Page 2

    P A GE 2 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03)[...]

  • Page 3

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PAR TS DEP ARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MA[...]

  • Page 4

    P A GE 4 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) T ABLE OF CONTENTS Hatz 1D81Z Diesel Engine Crankcase Assembly ......................................... 62-63 Crankcase Assemb ly (Exter nal P ar ts) ............... 64-65 Crankshaft Assembly ......................................... 66-67 C[...]

  • Page 5

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 5 P AR TS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ?[...]

  • Page 6

    P A GE 6 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — SAFETY MESSA GE ALER T SYMBOLS L Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself an[...]

  • Page 7

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 7 Accidental Starting MDR-9D — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position, when the vibration roller is not in use. Respiratory Hazard AL W A YS wear approved respiratory protection. Equipment Damage Me[...]

  • Page 8

    P A GE 8 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from spar ks and open flames. ■ AL W A YS use e xtreme caution when wor king with flammable liquids. When refueling, stop the engine and allow it t[...]

  • Page 9

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9 MDR-9D — R ULES FOR SAFE OPERA TION Maintenance Safety ■ NEVER lubricate components or attempt service on a running machine. ■ AL W A YS allow the machine a proper amount of time to cool before servicing. ■ Keep the machinery in proper running[...]

  • Page 10

    P A GE 10 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — OPERA TION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displa ys the operation and saf ety decals as they appear on the vibratory roller . Should an y of these decals become damaged or unreadable, contact the [...]

  • Page 11

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 11 MDR-9D — SPECIFICA TIONS . 1 e l b a TR E L L O R Y R O T A R B I V D 9 - R D M S N O I T A C I F I C E P S d o h t e M g n i t r a t S ) D 9 - R D M ( t r a t S e l d n a H k n a r C ) S E D 9 - R D M ( t r a t S c i r t c e l E e c r o F l a g u [...]

  • Page 12

    P A GE 12 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — DIMENSIONS Figure 2. MDR-9D Vibrator y Roller Dimensions S N O I S N E M I D R E L L O R . 3 E L B A T . F E RS N O I S N E M I D. F E RS N O I S N E M I D A) s r e t e m 8 . 2 ( . n i 8 . 1 1 1F ) s r e t e m 7 5 . ( . n i 4 . 2 [...]

  • Page 13

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 13 NO TE P A GE[...]

  • Page 14

    P A GE 14 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — GENERAL INFORMA TION FREQUENCY/SPEED The vibrating roller maximum frequency is 3000 vpm (vibrations per minute). The f orward and re verse tr av el speed of the vibrator y roller is approximately 1.8 mph (3 km/hour). ENGINE The Mi[...]

  • Page 15

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 15 MDR-9D — GENERAL INFORMA TION OPERA TING ON SLOPES Special care must be taken when operating the roller on hills or slopes. There exist the possibility of serious injur y to the operator and se vere damage to the roller in the e v ent of a roll ov [...]

  • Page 16

    P A GE 16 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — VIBRA T OR Y ROLLER COMPONENTS Figure 6. MDR-9D Vibratory Roller Components Figure 6 illustrates the location of the major components f or the MDR-9D Vibrator y Roller . The function of each component is described below: 1 . Handl[...]

  • Page 17

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 17 MDR-9D — HA TZ 1D81Z ENGINE COMPONENTS Figure 7. HA TZ 1D81Z Engine Components ENGINE COMPONENTS Figure 7 illustrates the location of the major engine components of the machine. Each component is described below: 1 . Fuel Filler Cap – Remove this[...]

  • Page 18

    P A GE 18 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — INSPECTION CHECKING ENGINE OIL LEVEL 1. Make sure that the machine is situated in a flat surface so that level measurements will be accurate. 2. Pull out the dipstick from the oil tank (Figure 8). CHECKING FUEL 1 . Remove the fuel[...]

  • Page 19

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 19 CHECKING HYDRA ULIC SYSTEM 1. Check the oil tank level gauge (Figure 10). Oil level should be at the middle indication of the gauge or higher . Fill as required 2 . Check the surroundings of the oil tank, hydraulic pump and motor for oil leakage. AL [...]

  • Page 20

    P A GE 20 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) CHECKING SCRAPER BAR 1 . Check scraper barand make sure that they are not clogged with mud, bent or damaged (Figure 6). 2 . Adjust clearance between drums and scrapers as necessar y . CHECKING BOL TS, NUTS, AND SCREWS 1 . Check bolts, nuts, [...]

  • Page 21

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 21 2 . T o make the roller mov e in the rev erse direction pull the trav el lever ( Figure 20) backwards. 3 . Firmly gasp the roller's hand grip, the roller will begin moving in the desired position when the direction lever has been placed in the d[...]

  • Page 22

    P A GE 22 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — OPERA TION VIBRA TING 1 . Shift the two vibrator levers (Figures 21 and 22) to the vibrate position to start vibrations. Using vibration with clutch slipping causes the clutch to b ur n. Also , vibration should NO T be used o ver [...]

  • Page 23

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 23 LIFTING 1 . Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job. 2 . When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts. 3 . Check any damaged or loo[...]

  • Page 24

    P A GE 24 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — MAINTENANCE INSPECTION AND MAINTENANCE SER VICE T ABLES 1 . T o mak e sure your plate vibratory roller is alwa ys in good working condition before using, carry out the maintenance inspection in accordance with T ables 4 through 6.[...]

  • Page 25

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 25 MDR-9D — MAINTENANCE CHECKING ENGINE OIL LEVEL Check the engine crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the pump is le v el. The oil level must be between the two notches on the dipstick as shown in Figure [...]

  • Page 26

    P A GE 26 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — MAINTENANCE CLEANING OR CHANGING ENGINE AIR FIL TER If engine is operating in very dusty and dry grass conditions. A clogged air filter will result in high fuel consumption, loss of power and excessive carbon buildup in the combus[...]

  • Page 27

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 27 HYDRA ULIC OIL CHECK 1 . Check f or any oil leakage from the hoses and joints daily . 2 . Check hydraulic oil level every 4 to 5 hours after starting operation. 3 . After one week of operation, check hydraulic level twice a day . 4 . After two weeks [...]

  • Page 28

    P A GE 28 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — MAINTENANCE HYDRA ULIC OIL FIL TER CHECK 1 . The hydraulic oil filter should be replaced after first 25 hours of operation. 2 . After first replacement, it should be replaced after 250 hours operation (2 months), every 500 hours o[...]

  • Page 29

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 29 MDR-9D — MAINTENANCE NEUTRAL POSITION ADJUSTMENT Once the travel lever has veen set to neutral position with the engine running, the hydraulic brake is is operating and the roller should not move. If the roller inches forward or backwards with the [...]

  • Page 30

    P A GE 30 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — TROUBLESHOO TING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action f ollowing the diagnosis based on the Engine and Roller T [...]

  • Page 31

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 31 MDR-9D — TROUBLESHOO TING ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 8 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S d n a t u p t u o , r e w o p e n i g n e w o L . d e e p s ? y t p m e k n a t l e u [...]

  • Page 32

    P A GE 32 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) EXPLANA TION OF CODE IN REMARKS COLUMN The contents of this par ts catalog are subject to change without notice. If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. NOTE N[...]

  • Page 33

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 33 SUGGESTED SP ARE P A RTS MQ MIKASA MDR-9D/MDR-9DES VIBRA TOR Y W ALK- BEHIND R OLLER W/HA TZ 1D81Z DIESEL ENGINE 1 to 3 Units Qty . P/N Description 3 .......... 501010440 ........... OIL FIL TER, TRANSMISSION 1 .......... 075080061 ........... CHAIN,[...]

  • Page 34

    P A GE 34 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — DECAL PLA CEMENT DECAL PLACEMENT[...]

  • Page 35

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 35 MDR-9D — DECAL PLA CEMENT DECAL PLACEMENT NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920200591 P LA TE, CA UTION 1 2 920200630 P LA TE, SERIAL NO . 1 3 920201590 DECAL, MQ MARK 98X70 1 4 920101510 DECAL, MIKASA MARK 440MM 1 5 920203290 DECAL, CA [...]

  • Page 36

    P A GE 36 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — BOD Y ASSY . BOD Y ASSY .[...]

  • Page 37

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 37 MDR-9D — BOD Y ASSY . BOD Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502100600 BASE 1 2 502100720 SIDE PLA TE, RIGHT 1 3 502100710 SIDE PLA TE, LEFT 1 4 502200960 R UBBER PLA TE 2 5 001211430 B OL T 14X30 H 8 6 030214350 W ASHER, LOCK 8 [...]

  • Page 38

    P A GE 38 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — FR ONT CO VER ASSY . FR ONT CO VER ASSY .[...]

  • Page 39

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 39 MDR-9D — FR ONT CO VER ASSY . FR ONT CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 3 031110160 W ASHER, FLA T 4 1 4 502103800 F R ONT CO VER 1 1 6 001220820 B OL T 8X20 T 4 1 7 030208200 W ASHER, LOCK 7 1 8 952401560 W ASHER 8.5X20X3 7[...]

  • Page 40

    P A GE 40 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — AXLE ASSY . AXLE ASSY .[...]

  • Page 41

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 41 MDR-9D — AXLE ASSY . AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502101570 DR UM 2 2 502202290 ROLLER SHAFT 2 3 044006309 BEARING 6309VV 4 4 952400940 SP A CER 45605 4 5 502302420 BEARING CO VER 2 6 060406010 OIL SEAL TC-689012 4 7 001[...]

  • Page 42

    P A GE 42 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — AXLE ASSY . (CONTINUED) AXLE ASSY .[...]

  • Page 43

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 43 AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 0 502302480 TIGHTENER PLA TE (SHAFT) 1 4 1 044006205 BEARING 6205VV 2 4 2 080100520 STO P RING R-52 1 4 3 001210820 BO L T 8X20 H 1 4 4 030208200 W ASHER, LOCK 1 4 5 952400130 W ASHER 9304 1 4 [...]

  • Page 44

    P A GE 44 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — TRANSMISSION ASSY . TRANSMISSION ASSY .[...]

  • Page 45

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 45 MDR-9D — TRANSMISSION ASSY . TRANSMISSION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502010530 GEAR CASE 1 2 502010540 C O VER, GEAR CASE 1 3 501010410 P A CKING, GEAR CASE CO VER 1 4 001520620 SOCKET HEAD BOL T 6X20 T 6 5 031106100 W ASHE[...]

  • Page 46

    P A GE 46 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — HYDRA ULIC OIL T ANK ASSY . HYDRA ULIC OIL T ANK ASSY .[...]

  • Page 47

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 47 HYDRA ULIC OIL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 4 050200160 O-RING P-16 1 4 5 501010720 JOINT 3/4-16 1 4 6 501010590 JOINT 3/8 1 4 7 501010600 JOINT 1/4 1 4 8 502302850 OIL HOSE 3/8 320L 1 4 9 502302840 OIL HOSE 1/4 320L 1 5 [...]

  • Page 48

    P A GE 48 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — CLUTCH BO X ASSY . CLUTCH BO X ASSY .[...]

  • Page 49

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 49 MDR-9D — CLUTCH BO X ASSY . CLUTCH BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502302610 CLUTCH PULLEY/IN 1 2 * 502302620 CLUTCH SHAFT/IN 1 3 * 502302630 CLUTCH SHAFT/OUT 1 4 * 040006205 BEARING 6205 5 5 * 040006202 BEARING 6202 1 6 * [...]

  • Page 50

    P A GE 50 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — CLUTCH BO X ASSY . (CONTINUED) CLUTCH BO X ASSY .[...]

  • Page 51

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 51 MDR-9D — CLUTCH BO X ASSY . (CONTINUED) CLUTCH BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 35 * 953405260 P A CKING 1/4 (CU) 2 36 * 502302650 CLUTCH LEVER 1 37 * 959402980 BALL GRIP 40D-M12 1 38 * 001521025 SOCKET HEAD BOL T 10X25 T 1 39[...]

  • Page 52

    P A GE 52 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — VIBRA TION CASE ASSY . VIBRA TION CASE ASSY .[...]

  • Page 53

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 53 VIBRA TION CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502302570 V IB R A TING PULLEY 1 2 502201010 ROT A R Y SHAFT/L 1 3 502201020 ROT ARY SHAFT/R 1 4- 1 502302582 GEAR (DRIVE-1P) 1 4- 2 502302581 GEAR 44 (DRIVEN-2P) 1 5 951400081 KEY 1[...]

  • Page 54

    P A GE 54 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — UPPER CONTR OL HANDLE ASSY . UPPER CONTROL HANDLE ASSY .[...]

  • Page 55

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 55 UPPER CONTROL HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502101480 BAR HANDLE, D .C ./9D 1 1 3 501011090 T R A VELING LEVER 1 1 4 501011100 LINK 1 1 5 959402980 BALL GRIP 40D-M12 2 1 6 001520620 SOCKET HEAD BOL T 6X20 T 1 1 7 03020615[...]

  • Page 56

    P A GE 56 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — UPPER CONTR OL HANDLE ASSY . (CONTINUED) UPPER CONTR OL HANDLE ASSY .[...]

  • Page 57

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 57 MDR-9D — UPPER CONTR OL HANDLE ASSY . (CONTINUED) UPPER CONTROL HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 6 1 025202020 SPLIT CO TTER PIN 2X20 1 6 2 502010930 CLEVIS 1 6 3 502010940 CLEVIS PIN 1 9 7 501413650 TURN BUCKLE 1 9 8 501413[...]

  • Page 58

    P A GE 58 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) LO WER CONTROL HANDLE ASSY . MDR-9D — LO WER CONTR OL HANDLE ASSY .[...]

  • Page 59

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 59 LO WER CONTROL HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 501302670 HANDLE BRA CKET , RIGHT 1 3 501302680 HANDLE BRA CKET , LEFT 1 4 501402860 B OL T 20X170 1 5 001221245 B OL T 12X45 T 4 6 020312100 NUT M12 4 7 030212300 W ASHER, LOC[...]

  • Page 60

    P A GE 60 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9D — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 61

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 61 MDR-9D — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 0 502215490 B A TTER Y BASE 1 7 1 001200815 B OL T 8X15 4 7 2 030208200 S W M 8 4 7 3 502403310 B A TTER Y PRO TECT 1 7 4 502403320 B O L T/BA TTER Y 2 7 5 020[...]

  • Page 62

    P A GE 62 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648[...]

  • Page 63

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 63 HA TZ 1D81Z ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 01249051 CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/ * 3 * 50249101 CYL. PIN 6/20 4 4 * 03793900 NOZZLE 1 5 * 03793[...]

  • Page 64

    P A GE 64 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — CRANKCASE ASSY . (EXTERNAL P ARTS) CRANKCASE ASSY .(EXTERNAL P AR TS) LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648[...]

  • Page 65

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 65 HA TZ 1D81Z ENGINE — CRANKCASE ASSY . (EXTERNAL P AR TS) CRANKCASE ASSY .(EXTERNAL P ARTS) NO. P AR T NO . P AR T NAME QTY . REMARKS 1 03794100 W ASHER 2 2 03794300 CAM FOLLOWER 2 3 93794201 CAM FOLLOW SPINDLE 2 4 50051000 ALLEN SCREW M 6 X 30 2 5 [...]

  • Page 66

    P A GE 66 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — CRANKSHAFT ASSY . CRANKSHAFT ASSY . LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648[...]

  • Page 67

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 67 CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01269810 CRANKSHAFT ASSY . ................................ 1 ...... INCLUDES ITEMS W/ * 2 * CRANKSHAFT ............................................. 1 ...... CANNO T BE PURCHASED SEP ARA[...]

  • Page 68

    P A GE 68 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

  • Page 69

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 69 HA TZ 1D81Z ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 03796400 SHAFT 2 2 03796500 BUSH 2 3 01242000 GEARWHEEL 2 4 04099900 CAMSHAFT 1 5 03796800 GEARWHEEL 1 6 03796900 GEARWHEEL 1 7 01267300 SHAFT , PUMP S[...]

  • Page 70

    P A GE 70 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — PIST ON/RINGS ASSY . PIST ON/RINGS ASSY .[...]

  • Page 71

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 71 HA TZ 1D81Z ENGINE — PIST ON/RINGS ASSY . PIST ON/RINGS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01243901 PIST ON ASSY . STD . ................................ 1 .............. INCLUDES ITEMS W/ * 1 01313510 PIST ON ASSY . O VERSIZED ...[...]

  • Page 72

    P A GE 72 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — CYLINDER HEAD ASSY . K= HO T TEMPERA TURE FEL T 100g[...]

  • Page 73

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 73 HA TZ 1D81Z ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 01264810 C YLINDER HEAD ASSY . .................. 1 ........... INCLUDES ITEMS W/ * 1 01499610 C YLINDER HEAD ASSY . .................. 1 ...[...]

  • Page 74

    P A GE 74 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 75

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 75 CYLINDER HEAD ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 51 50366300 ALLEN SCREW M 8X 20 2 52 50208500 W ASHER, LOCK 8 2 53 01493200 DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/ ■ ■ ■ ■ ■ 54 ■ ■ ■ ?[...]

  • Page 76

    P A GE 76 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

  • Page 77

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 77 HA TZ 1D81Z ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01244310 PUSHROD 2 2 50330200 O-RING 19 X 3N 2 3 04002500 PR O TECTION TUBE 2 4 50347000 CIRCLIP AS 24 X 1.75 2 5 04002000 PRESSURE SPRING 2 6 04002[...]

  • Page 78

    P A GE 78 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — OIL PUMP ASSY . OIL PUMP ASSY . LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648[...]

  • Page 79

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 79 HA TZ 1D81Z ENGINE — OIL PUMP ASSY . OIL PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 50328000 CTR. SUNK SCR.AM 6 X 16 5 2 03797412 C O VER F . OIL PUMP 1 3 01242401 SPRING CAPSULE+BUSH 1 4 03797310 GEARWHEEL 1 6 04063400 G O VERNOR SPRI[...]

  • Page 80

    P A GE 80 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — TIMING CO VER ASSY . TIMING CO VER ASSY . LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648[...]

  • Page 81

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 81 HA TZ 1D81Z ENGINE — TIMING CO VER ASSY . TIMING CO VER ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 3# 05325600 C O VER 50 1 6# 03797600 BEARING BUSH 1 7 50330400 O-RING 27 X 2N 1 8 04000400 CO VER 1 9 50399000 CIRCLIP 32 X 1.2 1 11 50417400 A[...]

  • Page 82

    P A GE 82 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — FUEL DEVICE ASSY . FUEL DEVICE ASSY . LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648[...]

  • Page 83

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 83 HA TZ 1D81Z ENGINE — FUEL DEVICE ASSY . FUEL DEVICE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 50331500 R OLLER T APPET CPL. 1 2 04000901 GUIDE 1 3 50050700 ALLEN SCREW M 6 X 16 1 4 50390200 O - R IN G 1 7 X 1 .1 0..1 4 50363400 O - R IN G [...]

  • Page 84

    P A GE 84 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — AIR DUCTING ASSY . AIR DUCTING ASSY .[...]

  • Page 85

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 85 HA TZ 1D81Z ENGINE — AIR DUCTING ASSY . AIR DUCTING ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 01246220 C O O LING AIR DUCT ASSY ....... 1 ................. INCLUDES ITEMS W/ * 2 * COOLING AIR DUCT ................. 1 ................. CANN[...]

  • Page 86

    P A GE 86 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — BREA THER ASSY . BREA THER ASSY . LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648[...]

  • Page 87

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 87 BREA THER ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 # THROTTLE ARM ............................. 1 ........... CANNO T BE PURCHASED SEP ARA TEL Y 2 # THROTTLE LINKAGE ..................... 1 ........... CANNO T BE PURCHASED SEP ARA TEL Y 3 0[...]

  • Page 88

    P A GE 88 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 89

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 89 HA TZ 1D81Z ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 01494200 FUEL T ANK ASSY ( 7 L TRS.) ................. 1 ............ INCLUDES ITEMS W/# 3 05097600 W ASHER 1 2 4# 03981802 R UBBER W ASHER 1 2 5#[...]

  • Page 90

    P A GE 90 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — FUEL PUMP ASSY . FUEL PUMP ASSY .[...]

  • Page 91

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 91 FUEL PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 04011900 BUSH 1 2 03796400 SHAFT 1 3 04011801 LEVER F . FEED PUMP 1 4 04000800 PLUG 1 5 50331800 O-RING 1 6 50332301 FUEL FEED PUMP 1 7 50328300 HEXAGON NUT M6 3 8 50001200 JOINT A 14 X 18 [...]

  • Page 92

    P A GE 92 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — AIR FIL TER ASSY . L= SILICON SEALER AIR FIL TER ASSY .[...]

  • Page 93

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 93 HA TZ 1D81Z ENGINE — AIR FIL TER ASSY . AIR FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 50038900 STUD M 8 X 60 2 2 04006300 GASKET 2 3 04006200 INSULA TING FLANGE 1 4 04004312 AIRFIL TER HOUSING 1 5 50095100 W ASHER, LOCK A8 1 6 503[...]

  • Page 94

    P A GE 94 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — EXHA UST SILENCER ASSY . J= HO T TEMPERA TURE P ASTE EXHA UST SILENCER ASSY .[...]

  • Page 95

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 95 EXHA UST SILENCER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01498800 EXHA UST SILENCER S ASSY . ......... 1 .......... INCLUDES ITEMS W/ * 2 * EXHA UST SILENCER ....................... 1 .......... CANNO T BE PURCHASED SEP ARA TEL Y 3 * 504[...]

  • Page 96

    P A GE 96 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — ST ARTER/AL TERNA T OR ASSY . ST AR TER/AL TERNA T OR ASSY .[...]

  • Page 97

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 97 HA TZ 1D81Z ENGINE — ST ARTER/AL TERNA T OR ASSY . ST AR TER/AL TERNA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 50201200 STUD M 12 X 50 2 2 50353420 S T A R TER 12 V 10 T OO TH 1 3 50093700 W ASHER, FLA T A 13 2 4 50380600 HEXAGON NU[...]

  • Page 98

    P A GE 98 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — INSTRUMENT BO X ASSY . INSTR UMENT BO X ASSY .[...]

  • Page 99

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 99 HA TZ 1D81Z ENGINE — INSTR UMENT BO X ASSY . INSTR UMENT BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 50404900 IGNITION KEY 1 2 * 05126402 IGNITION SW . OUTER CO VER 1 3 * IGNITION SW . INNER FLANGE ...... 1 ........... CANNOT BE PURC[...]

  • Page 100

    P A GE 100 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HA TZ 1D81Z ENGINE — LIFTING MA GNET/ST OPDEVICE ASSY . LETTERS IN BOLD INDICA TE TYPE OF BONDING ADHESIVE T O BE USED . D= LOCTITE 221 H= SILICON E= LOCTITE 648 LIFTING MA GNET/S T OP DEVICE ASSY .[...]

  • Page 101

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 101 LIFTING MA GNET/ST OP DEVICE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01254602 LEVER CPL. 1 2 50343300 O-RING 4.6 X 1.85 1 3 04021400 BUSH 1 4 04021800 SPRING 1 5 04021700 LEVER 1 6 50144500 W ASHER, FLA T 6.4 1 7 50328300 HEXAGON NUT M 6[...]

  • Page 102

    P A GE 102 — MQ-MIKASA MDR-9D VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All[...]

  • Page 103

    MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 103 NO TE P A GE[...]

  • Page 104

    MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA SANGYO CO., L TD. T okyo, Japan[...]