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Multiquip MRH800DS2 manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .multiquip.com SERIES MODEL MRH800DS2 VIBRA TOR Y ROLLER (Y ANMAR L100V1AJ1R1AAMK DIESEL ENGINE) Re vision #1 (4/12/11)[...]

  • Page 2

    P A GE 2 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P AR TS MANU AL — REV . #1 (04/12/11) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 3 NOTES[...]

  • Page 4

    P A GE 4 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) T ABLE OF CONTENTS MRH800DS2 V ibrator y Roller Proposition 65 Warning ........................................... 2 P ar ts Ordering Procedures ...................................... 5 Saf ety Inf or mation ..........................................[...]

  • Page 5

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ?[...]

  • Page 6

    P A GE 6 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instruc[...]

  • Page 7

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or[...]

  • Page 8

    P A GE 8 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) SAFETY INFORMA TION ROLLER SAFETY D ANGER  NEVER operate the equipment in an e xplosive atmosphere or near combustib le materials. An e xplosion or fi re could result causing sev ere bodily harm or e ven death. W ARNING  NEVER disconnect an y [...]

  • Page 9

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 9 SAFETY INFORMA TION NO TICE  NEVER run engine without an air fi lter or with a dir ty air fi lter . Sev ere engine damage may occur . Ser vice air fi lter frequently to pre vent engine malfunction.  NEVER tamper with the f actor y settings o[...]

  • Page 10

    P A GE 10 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) SAFETY INFORMA TION rinse skin or clothing immediately with plenty of water .  If the battery liquid (dilute sulfur ic acid) comes into contact with eyes , r inse ey es immediately with plenty of water and contact the nearest doctor or hospital t[...]

  • Page 11

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 11 NOTES[...]

  • Page 12

    P A GE 12 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) SPECIFICA TIONS T able 1. Specifi cations (Vibrator y Roller) Dimensions 105 x 27.2 x 41.7 in (2670 x 692 x 1060 mm) Drum Diameter 16 in. (406 mm) Drum Width 25.6 in. (650 mm) Curb Clearance 9.6 in. (243 mm) Side Overhang .83 in.(21 mm) Operating W[...]

  • Page 13

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 13 T able 2. Specifi cations (Engine) Engine Model Y ANMAR L100V1AJ1R1AAMK Engine T ype Air-cooled Diesel Cylinder Bore X Stroke 3.4 x 2.95 in (86 x 75 mm) Displacement 14.7 fl oz (435 cc) Maximum Ouput 8.7 HP Fuel T ank Capacity 5.6 quar ts (5.4 lit[...]

  • Page 14

    P A GE 14 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) DIMENSIONS T able 3. Dimensions LENGTH A 105 in. 2670 mm. B 57 in. 1445 mm. C 10 in. 255 mm. D 22.8 in. 580 mm. E 13.8 in. 350 mm. WIDTH F 27.2 in. 692 mm. G 13.6 in. 346 mm. HEIGHT H 78.3 in. 1990 mm. I 46.5 in. 1180 mm. J 37.4 in. 950 mm. K 41.7 i[...]

  • Page 15

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 15 GENERAL INFORMA TION The Mikasa Model MRH800DS2 is a powerful compacting tool capable of applying tremendous f orce in consecutive impacts to a soil surf ace. Its applications include soil compacting f or backfi lling f or gas pipelines, water pipe[...]

  • Page 16

    P A GE 16 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) COMPONENTS 1 3 5 6 7 8 9 10 11 2 4 Figure 2. MRH800DS2 Components[...]

  • Page 17

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 17 COMPONENTS Figure 2 illustrates the location of the major components f or the MRH800DS2 Vibration Roller . The function of each component is described below: 1. Fuel T ank/Cap — Fill with diesel fuel. Fuel tank holds appro ximately 2 gallons (7.5 [...]

  • Page 18

    P A GE 18 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) COMPONENTS 1 6 2 4 5 3 Figure 3. Handle Bar/Lever Components[...]

  • Page 19

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 19 COMPONENTS HANDLE B AR/LEVER COMPONENTS Figure 3 illustrates the location of the major le v er components on the handle bar of the machine. Each component is described below: 1. T ravel Lever — Controls the direction of tra vel of the machine (f o[...]

  • Page 20

    P A GE 20 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) BASIC ENGINE Figure 4. Y anmar Engine Components ENGINE COMPONENTS Figure 4 illustrates the location of the major engine components. Each component is descr ibed below: 1. Fuel Filler Cap — Remov e this cap to add unleaded gasoline to the fuel tan[...]

  • Page 21

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 21 NOTES[...]

  • Page 22

    P A GE 22 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) INSPECTION BEFORE ST ARTING 1. Read saf ety information at the beginning of manual. 2. Remov e dir t and dust, par ticular ly in the engine cooling air inlet, carburetor and air cleaner . 3. Chec k the air fi lter for dirt and dust. If air fi lter[...]

  • Page 23

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 23 CHECKING THE VIBRA T OR OIL LEVEL 1. Check vibr ator casing for an y oil leakage. 2. If any leakage is noticed, remov e the lev el plug on the side of the plate (Figure 8). Figure 8. Checking Vibrator Oil Level 3. Check the oil le vel. FUEL CHECK 1.[...]

  • Page 24

    P A GE 24 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) OPERA TION ST ARTING THE ENGINE The engine can be star ted by motor (electric) or manually (recoil). Refer to Figure 2 and Figure 3 f or the location of controls and components. Electric Start 1. On the control handle: a. Mov e the throttle le ver t[...]

  • Page 25

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 25 OPERA TION 4. Push down the decompression le ver (Figure 16). Figure 16. Decompression lever 5. Pull the star ting handle hard and f ast to star t engine (Figure 15). 6. If the engine does not star t, repeat steps 3 through 5. TRA VELING 1. Before s[...]

  • Page 26

    P A GE 26 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) W A TERING 2. F or watering work, tur n the water coc ks clockwise, at the rear of the machine, to star t sprinkling. (Figure 19). Figure 19. W ater Cocks SAFETY FEA TURES A hor n is provided to w ar n of approach. The dead man de vice prev ents acc[...]

  • Page 27

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 27 OPERA TION TRANSPORTING 1. Alwa ys make sure that the machine is shut off while being transpor ted. 2. Chec k that the fuel cap is properly closed and tightened. 3. When tra veling long distances or on rugged terrain, drain the fuel of the machine b[...]

  • Page 28

    P A GE 28 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) MAINTENANCE INSPECTION AND MAINTENANCE SER VICE T ABLES T o make sure y our vibratory roller is always in good working condition before using, carry out the maintenance inspection procedures. CA UTION Inspection and other ser vices should alwa ys be[...]

  • Page 29

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 29 MAINTENANCE AIR FIL TER 1. The air fi lter element should be cleaned because a clogged air cleaner can cause poor engine star ting, lack of po wer and shor ten engine life substantially . 2. T o clean or replace air fi lter loosen the wing nut on [...]

  • Page 30

    P A GE 30 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) MA CHINE MAINTENANCE 1. At the end of each da y’ s operation, w ash down dust and dir t off the machine. Clean area around drums ad scrapers making sure all mud is remo ved. 2. Drain water tank completely . 3. Cov er the machine to prev ent dust a[...]

  • Page 31

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 31 T able 8. Lubrication Char t ITEM MAINTENANCE NEEDED FREQUENCY TYPE LOCA TION Vibrator Oil Replace Oil Every 300 Hours of Operation SAE10W30 (1.5 liters) see Figure 25 Engine Oil Replace Oil Initially - After 10 to 20 Hours of Operation Thereafter -[...]

  • Page 32

    P A GE 32 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) MAINTENANCE Figure 25. Vibrator Oil Maintenance Figure 26. Bearing Cover Maintenance VIBRA TOR OIL LEVEL PLUG VIBRA TOR OIL DRAIN PLUG BEARING COVER GREASE FITTING BEARING COVER GREASE FITTING HANDLE BAR RELEASE PIN GREASE FITTING Figure 27. Handle [...]

  • Page 33

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 33 TROUBLESHOOTING T roubleshooting - Roller SYMPT OM POSSIBLE PROBLEM SOLUTION Unit does not tra vel. P arking brake still engaged? Release parking brake le ver . Unit does not tra vel or tra vel is not smooth. Def ective centrifugal clutch? Repair or[...]

  • Page 34

    P A GE 34 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) TROUBLESHOOTING T roubleshooting (Engine) Symptom P ossible Prob lem Solution Engine will not star t or star t is delay ed, although engine can be turned over . No Fuel reaching injection pump? Add fuel. Check entire fuel system. Defectiv e fuel pum[...]

  • Page 35

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 35 TROUBLESHOOTING T roubleshooting (Engine) - contin ued Symptom P ossible Prob lem Solution Low engine pow er output and low speed, blac k exhaust smok e. Air fi lter bloc ked? Clean or replace air fi lter . Incorrect valv e clearances? Adjust valv[...]

  • Page 36

    P A GE 36 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P AR[...]

  • Page 37

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 37 SUGGESTED SP ARE P AR TS MRH800DS2 VIBRA T OR Y ROLLER WITH Y ANMAR L100V1AJ1R1AAMK DIESEL ENGINE 1 to 3 units Qty . P/N Description 1............954407840 ............ FIL TER, W A TER T ANK 2............954001380 ............ FIL TER, HYDRA ULIC O[...]

  • Page 38

    P A GE 38 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) NAMEPLA TES AND DECALS 13 28 35 16 14 12 17 3 11 19 15 21 31 30 29 24 27 20 6 2 10 33 34 1 9 5 8 26 32 7 25 23 4 18 22 NP-517 N CAUTION SET ENGINE SPEED at 2,450-2,500 R.P .M. Without vibration for this roller. Do not set the engine speed not more t[...]

  • Page 39

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 39 NO . P ART NO . P ART NAME QTY . REMARKS 1 920205690 DECAL, BRAKE LEVER ....................................1................ NP A-569 2 920209660 DECAL, CA UTION - ENGINE SPEED ...............1................ NP A-966 3 920206280 DECAL, D ANGER - [...]

  • Page 40

    P A GE 40 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) AXLE ASSY . B A C 1 7 9 10 12 11 13 16 15 17 14 18 7 5 D 44 43 20 2 17 15 16 23 24 11 12 10 22 19 21 6 4 8 3 39 REAR 16 15 38 16 39 36 35 34 39 16 38 33 36 40 40 D B 42 28 29 36 FRONT 26 27 25 41 37 32B 30 32B 37 34 36 39 19 38 35 16 38 33 32 32 31 [...]

  • Page 41

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 41 AXLE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 515119290 DR UM 1 2 515119300 DR UM, B 1 3 515346670 GEAR PLA TE 2 4 515334000 GEAR (39) 2 5 509429660 COLLAR 405510 2 6 001221035 BOL T 10X35 T 16 7 515118960 DR UM BRA CKET (R) 2 8 515460540 V[...]

  • Page 42

    P A GE 42 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) BASE ASSY .[...]

  • Page 43

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 43 BASE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 515119150 BASE (Y ANMAR-L100) 1 2 939010010 SHOCK ABSORBER, ST OPPER 45 2 3 030210250 W ASHER, LOCK M10 9 4 020310080 NUT M10 2 5 930710031 SHOCK ABSORBER R V1-100 4 6 020316130 NUT M16 4 7 0302[...]

  • Page 44

    P A GE 44 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) FRONT GUARD ASSY .[...]

  • Page 45

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 45 FRONT GUARD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 75 031110160 FLA T W ASHER, M10 2 76 030210250 LOCK W ASHER, M10 2 77 001221035 BOL T 10X35 MM 2 78 515336200 FRONT GU ARD 1 79 515336210 BUMPER 2 80 515449720 SP ACER, BUMPER 4 81 00122104[...]

  • Page 46

    P A GE 46 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) SIDE COVER ASSY .[...]

  • Page 47

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 47 SIDE COVER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 3 030210250 W ASHER, LOCK M10 9 20 515336250 SUPPORT , CO VER 1 21 515449890 ROD HOLDER 1 24 515334600 RUBBER HINGE 1 25 515010090 RIVET 2 26 515010100 RIVET 14 27 092004008 SCREW 4X8 7 29 5[...]

  • Page 48

    P A GE 48 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) W A TER T ANK ASSY .[...]

  • Page 49

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 49 W A TER T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 41 515119400 W A TER T ANK 1 42 954300342 CAP , W A TER T ANK /MR 1 43 001241030 BOL T 10X30 U 1 44 033910010 W ASHER 10.5X21X2 SUS 2 45 022910180 NYLON NUT M10 (SUS) 1 46 954404910 HOSE [...]

  • Page 50

    P A GE 50 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) HYDRAULIC SYSTEM ASSY .[...]

  • Page 51

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 51 HYDRAULIC SYSTEM ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 7 954001350 OIL FIL TER CPO 3-80 .......................................1................ INCLUDES ITEMS W/ * 7-1 * 954001390 FIL TER HEAD 1 7-2 * 954001380 OIL ELEMENT 1 8 954001530 E[...]

  • Page 52

    P A GE 52 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) HYDRAULIC SYSTEM ASSY .[...]

  • Page 53

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 53 HYDRAULIC SYSTEM ASSY . CONTINUED NO . P ART NO . P ART NAME QTY . REMARKS 42 515447160 HOLDER, UPPER 2 43 515447170 HOLDER, LO WER 2 44 001520820 SOCKET HEAD BOL T 8X20 T 8 45 515447140 CO VER, PIPE 2 46 012221020 BOL T 10X20 T 4 47 031110160 W ASH[...]

  • Page 54

    P A GE 54 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) HYDRAULIC OIL T ANK ASSY .[...]

  • Page 55

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 55 HYDRAULIC OIL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 515118050 OIL T ANK , (N) 1 2 953405840 DRAIN PLUG M18 1 3 953402930 COPPER P A CKING 19X30X1 1 4 953400270 PLUG 1/4X14 10L 1 5 953405260 P A CKING 1/4 (CU) 1 13 955407500 OIL GA [...]

  • Page 56

    P A GE 56 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) ENGINE ASSY .[...]

  • Page 57

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 57 ENGINE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 914410028 ENGINE ASSY , L100V1AJ1R1AAMK 1 8 515447020 COUPLING PIN 2 9 952400690 W ASHER 9X35X4.5 1 10 011208025 BOL T 8X25 T ............................................................1.....[...]

  • Page 58

    P A GE 58 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) ELECTRIC DEVICE ASSY . 46 47 48 37 38 33 31 34 35 28 27 36 32 SWITCH(CA104) 70 ST ARTER(CB104) 1-A 1 17 12 11 17 17 8 7 9 55 10 16 53 52 6 5 18 14 16 15 16 17 4 3 2 49 13 16 54 80[...]

  • Page 59

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 59 ELECTRIC DEVICE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 955300680 KEY SWITCH ....................................................1................ INCLUDES ITEMS W/ * 1A * 955000010 KEY , ST AR TER SWITCH ASSY 1 2 515460020 WIRE HARNESS (L[...]

  • Page 60

    P A GE 60 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) CLUTCH (VIBRA TION) ASSY .[...]

  • Page 61

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 61 CLUTCH (VIBRA TION) ASSY . NO . P ART NO . P ART NAME QTY . REMARKS A 515910010 CLUTCH ASSY (VIB.) .......................................1................ INCLUDES ITEMS W/ * 1 * 515447070 COUNTER PULLEY 130D-3V1 1 2 * 515212980 COUNTER BRA CKET 1 [...]

  • Page 62

    P A GE 62 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) VIBRA TOR ASSY .[...]

  • Page 63

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 63 VIBRA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 515113090 VIBRA TING CASE 1 2 515334111 RO T AR Y SHAFT , DRIVE 1 3 515334121 RO T AR Y SHAFT , DRIVEN 1 6 040406308 BEARING 6308C4 4 7 501011020 GEAR SP A CER 2 8 501011001 GEAR 38-2P 1 8-[...]

  • Page 64

    P A GE 64 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) UPPER CONTROL ARM ASSY .[...]

  • Page 65

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 65 UPPER CONTROL ARM ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 8 959403840 BAR GRIP , I.D . 12MM 2 9 953402930 COPPER P A CKING 19X30X1 3 10 509010130 BUSHING MB1825DU 3 11 952405700 W ASHER 19X49X0.6 2 12 032118300 CONICAL SPRING W ASHER M18 2 1[...]

  • Page 66

    P A GE 66 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) UPPER CONTROL ARM ASSY .[...]

  • Page 67

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 67 UPPER CONTROL ARM ASSY . CONTINUED NO . P ART NO . P ART NAME QTY . REMARKS 53 951401431 KEY 5X5X8 1 55 952404790 W ASHER 13306 1 56 032212250 CONICAL SPRING W ASHER M12 2 57 0039312000 NUT M12 .......................................................[...]

  • Page 68

    P A GE 68 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) LOWER CONTROL ARM ASSY .[...]

  • Page 69

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 69 LOWER CONTROL ARM ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 3 031120320 W ASHER, FLA T M20 1 6 022522017 LOCK NUT U-M20 2 16 030208200 W ASHER, LOCK M8 3 18 501011162 ROD END PR6-209 2 20 952404470 W ASHER 6.5X15X1.6 4 21 030206150 W ASHER, LO[...]

  • Page 70

    P A GE 70 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — CYLINDER BLOCK ASSY[...]

  • Page 71

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 71 NO . P ART NO . P ART NAME QTY . REMARKS 1 11431001020 BLOCK ASSY . CYLINDER 1 5 11429901830 CO VER, PUMP 1 6 11469901380 O-RING 1 7 11425001841 GASKET 1 8% 11429901600 PIN 8X12 2 9 26226060182 STUD M 6X18 PLA TED 1 10 26226060222 STUD M 6X22 PLA TE[...]

  • Page 72

    P A GE 72 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1— CYLINDER HEAD AND COVER ASSY[...]

  • Page 73

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 73 NO . P ART NO . P ART NAME QTY . REMARKS 1 11431001200 BOL T , CYLINDER HEAD A 2 2 11431001210 BOL T , CYLINDER HEAD B 2 3 11431011020 HEAD ASSY CYLINDER 1 7 11431011100 V AL VE, INT AKE 1 8 11431011110 V AL VE, EXHA UST 1 9 11431011120 SPRING, V AL[...]

  • Page 74

    P A GE 74 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY[...]

  • Page 75

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 75 NO . P ART NO . P ART NAME QTY . REMARKS 1 11431012510 AIR CLEANER ASSY . ........................................1................ INCLUDES ITEMS W/ * 2 * 11431012020 BOD Y , AIR CLEANER 1 3 * 11421012520 CO VER, AIR CLEANER 1 4 * 11421012560 NUT ,[...]

  • Page 76

    P A GE 76 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — CRANKSHAFT , PISTON, CAMSHAFT ASSY[...]

  • Page 77

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 77 NO . P ART NO . P ART NAME QTY . REMARKS 1 71431014580 CAMSHAFT ASSY ., D 1 6 11431014200 T APPET 2 7 11421014300 T APPET ASSY , ROLLER 1 12 11431014400 ROD ASSY , PUSH 2 13 71431021740 CRANKSHAFT ASSY . 1 21 11469921220 NUT 1 22 11465021551 WASHER,[...]

  • Page 78

    P A GE 78 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY .[...]

  • Page 79

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 79 Y ANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 11465032010 PUMP ASSY . LUB. OIL 1 7 11429932070 CO VER, LUB. OIL PUMP 1 8 10333832570 O-RING 1 9 22312030160 P ARALLEL PIN 3 X 16 1 10 26106060122 BOL T[...]

  • Page 80

    P A GE 80 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — COOLING AND ST AR TING DEVICE ASSY .[...]

  • Page 81

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 81 Y ANMAR L100V1 — COOLING AND ST AR TING DEVICE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 11429945220 GROMMET , T ANK 5 2 11431045260 CO VER B, SIDE 1 3 11431045270 CO VER A, SIDE 1 4 11431045300 CO VER, T OP (BLACK) 1 5 11431045310 D AMPER[...]

  • Page 82

    P A GE 82 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — FUEL INJECTION PUMP AND V AL VE ASSY .[...]

  • Page 83

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 83 Y ANMAR L100V1 — FUEL INJECTION PUMP AND V AL VE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 71434951400 PUMP ASSY ., FUEL INJECTION 1 18 71421053100 FUEL INJECTOR ...............................................1................ INCLUDES ITE[...]

  • Page 84

    P A GE 84 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — FUEL T ANK ASSY .[...]

  • Page 85

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 85 Y ANMAR L100V1 — FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 71431055700 T ANK ASSY ., FUEL (BLACK) ............................1................ INCLUDES ITEMS W/ * 3 * 23414080000 GASKET , ROUND 1 4 * 10530055080 PLUG, DRAIN 1 5[...]

  • Page 86

    P A GE 86 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — ST AR TING MOTOR AND DYNAMO ASSY .[...]

  • Page 87

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 87 Y ANMAR L100V1 — ST AR TING MOTOR AND DYNAMO ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 11436277011 ST AR TER, (HIT ACHI 12V) .................................1................ INCLUDES ITEMS W/ * 2 * 11438177110 ARMA TURE 1 3 * X2114811000[...]

  • Page 88

    P A GE 88 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) Y ANMAR L100V1 — TOOL, LABEL AND GASKET SET 3 5 4 6 7 8 11 12 13 14 15 16 28 27 34 35 38 36 26 37 25 33 32 24 31 30 18 29 17[...]

  • Page 89

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 89 Y ANMAR L100V1 — TOOL, LABEL AND GASKET SET NO . P ART NO . P ART NAME QTY . REMARKS 3 11429907100 LABEL, AIR-COOLED 1 4 11429907110 LABEL, Y ANMAR 1 5 11421007120 LABEL, CA UTION 1 6 11421007130 LABEL, HO W TO ST ART -E 1 7 11429907160 LABEL, DIE[...]

  • Page 90

    P A GE 90 — MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERM S T er ms of payment for parts are net 3 0 days. FREIGHT POLI CY All par ts order s will be ship ped co llect or prepaid with th e charg es adde d to the invoice. All shipment s are F .O .B. po[...]

  • Page 91

    MRH800DS2 VIBRA TOR Y ROLLER • OPERA TION AND P ARTS MANU AL — REV . #1 (04/12/11) — P A GE 91 NOTES[...]

  • Page 92

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]