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Multiquip SP403020 manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com OPERA TION MANUAL MODELS SP403016 SP403020 SP403026 SP403030 P A VEMENT SA W (DEUTZ F2L2011 D I ESEL ENGINE) Re vision #0 (01/22/09) P/N 38259[...]

  • Page 2

    P A GE 2 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) PROPOSITION 65 W ARNING Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to [...]

  • Page 3

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and rocks. Repeated a[...]

  • Page 4

    P A GE 4 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) TABLE OF CONTENTS SP4030 Multiquip Saw Proposition 65 W ar ning ........................................... 2 Silicosis/Respirator y W a r nings ................................ 3 T ab le of Contents .................................................... 4 T raining Chec klist[...]

  • Page 5

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 5 NOTES[...]

  • Page 6

    P A GE 6 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) TRAINING CHECKLIST This checklist lists the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist when training a new operator or use as a review for more experienced operators. TRAINING CHECKLIST t s i [...]

  • Page 7

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 7 DAIL Y PRE-OPERA TION CHECKLIST COMMENTS: t s i l k c e h C n o i t a r e p O - e r P y l i a D  1 . k c e h c e g a m a d d n a e r a w d r a H 2 . l e v e l l i o e n i g n E 3 . l e v e l l i o c i l u a r d y H 4 . e d a l b f o n o i t i d n o C 5 . n o i t [...]

  • Page 8

    P A GE 8 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) SAFETY HAZARD SYMBOLS P otential hazards associated with the operation of this equipment will be referenced with hazard symbols which appear throughout this manual, and will be referenced in conjunction with saf ety message aler t symbols. W ARNING — Lethal Exhaust Gas Haz[...]

  • Page 9

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 9 SAFETY CA UTION — Equipment Damage Hazards Other impor tant messages are provided throughout this manual to help prevent damage to your equipment, other proper ty or the surrounding en vironment. W ARNING — Skin Injection Hazards NEVER use your hand to find hydraulic leaks. Us[...]

  • Page 10

    P A GE 10 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09)  Whene v er necessar y , replace nameplate, operation and safety decals when they become difficult to read.  AL W A YS check the equipment f or loosened threads or bolts bef ore star ting.  NEVER touch the hot exhaust manifold, muffler or cylinder . Allo w these pa[...]

  • Page 11

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 11 RULES AND REGULA TIONS  NEVER use fuel as a cleaning agent.  AL W A YS store the equipment in a clean, dr y location out of the reach of children.  NEVER r un engine without air cleaner or filter . Ser vice air cleaner at recommended service intervals to prevent egine da[...]

  • Page 12

    P A GE 12 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09)  Always store equipment properly when not being used. Equipment should be stored in a clean, dry location out of the reach of children. When stor ing the saw in freezing weather , blo w out the water lines to pre v ent damage to components in the water delivery system. ?[...]

  • Page 13

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 13 RULES AND REGULA TIONS SA W LIFTING AND LO ADING SAFETY  DO NO T use the handle bars and/or front pointer as lifting points.  AL W A YS use ramps capab le of suppor ting the weight of the sa w and the operator to load and unload the sa w .  NEVER tip the engine to extrem[...]

  • Page 14

    P A GE 14 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) RULES AND REGULA TIONS BA TTER Y The battery contains acids that can cause injury to the e y es and skin. T o a v oid e y e irritation, AL W A YS wear saf ety glasses or face shielding. Use well insulated gloves when picking the battery up. Use the following guidelines when[...]

  • Page 15

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 15 G L I J H K F DIMENSIONS See Figures 1 and 2 and T able 1 f or saw dimensions . Figure 1. Chassis and Dimensions — Bottom View S N O I S N E M I D & S I S S A H C . 1 E L B A T E C N E R E F E R R E T T E L N O I T P I R C S E D S N O I S N E M I D ) m m ( . n i A ) p u r e[...]

  • Page 16

    P A GE 16 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) Figure 2. Chassis and Dimensions — Side View SPECIFICA TIONS A B C D E T able 2. Blade and Shaft Specifications Blade Shaft Assembl y Oil bath design, fully enclosed housing Blade Shaft Bearings Oil bath lubricated Blade Shaft Diameter 2-3/8 in. (60mm) Arbor Diameter 1 i[...]

  • Page 17

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 17 ENGINE SPECIFICA TIONS T able 3. Engine/Motor Specifications Engine Manufacturer Deutz Model F2L 2011 Max RPM 3000 Horsepo wer/Max kW 31.3 HP/23.0 kW P eak T orque 66.3 lb ./ft. (90 Nm) Fuel Diesel Fuel Capacity 6.0 gallons/22.7L Air Filter Dual element radial seal with integ ra[...]

  • Page 18

    P A GE 18 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) INTENDED USE Operate the SP4030 Multiquip Sa w , tools and components in accordance with the manuf acturer’ s instr uctions. Use of any other tools for stated operation is considered contrary to designated use. The r isk of such use lies entirely with the user . The manuf[...]

  • Page 19

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 19 1 2 MODEL SERIAL NO. Figure 3. Serial T ag/Locations SERIAL T AG INFORMA TION SERIAL TA G The serial tag contains the model number and serial number of the saw . The inf or mation details all par ts that were included with the sa w when it w as shipped from the f actor y , as wel[...]

  • Page 20

    P A GE 20 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) Figure 4. Controls and Indicators CONTROLS AND INDICA TORS 1 2 4 3 11 10 13 17 14 16 7 15 6 5 9 8 18 12 Figures 4 and 5 show the location of the controls, indicators and general maintenance par ts. The function of each control, indicator or maintenance par t is explained be[...]

  • Page 21

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 21 1. Fr ont P ointer Assembl y 2. Blade Wrench 3. Blade shaft Pulley Guard 4. Blade shaft Assembly 5. Blade Flange 6. Front Axle Assembly 7. Left Wheel Motor 8. Brake Cylinder 9. Right Wheel Motor 10. Engine Guard 11. Rear P ointer 12. Documentation Box 1 3 . Rightside W ater On/Of[...]

  • Page 22

    P A GE 22 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) BASIC ENGINE INFORMA TION BASIC ENGINE COMPONENTS The following refer to basic engine components and their functions that an operator ma y need to reference . The manuf acturer’ s engine manual pro vides fur ther instr uctions and details of operation and ser vicing. The [...]

  • Page 23

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 23 CHOOSING PROPER BLADE SIZE CHOOSING PROPER BLADE SIZE Proper blade selection is a product of: ■ Understanding the capability of your saw ■ Understanding the specifications of the engine ■ Understanding the blade shaft speed of your saw ■ Understanding diamond blade operat[...]

  • Page 24

    P A GE 24 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) Blade RPM vs. Surface Feet Per Minute (SFPM) When choosing a blade for your cutting conditions, follow the b lade manuf acturer’ s recommendations. Match the blade speed (blade shaft RPM) to the recommended blade surf ace f eet per minute (SFPM). See T able 8. RA TIO SPEE[...]

  • Page 25

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 25 SPECIFIC T OOLS T O BE USED This saw is to use tools (blades) as follows: Steel core segmented or continuous diamond rim cutting wheel Any other type of tool is not to be used. SA W BLADES 1 . Drive Pin Hole — A commonly located hole on the diamond blade core that prevents oper[...]

  • Page 26

    P A GE 26 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) INST ALLING THE BLADE The blade can be mounted on either side of the saw to accomodate diff erent cutting jobs. With the proper siz ed blade selected, reference the following procedure to install the new blade. 1 . Raise the saw so the blade will clear the ground when insta[...]

  • Page 27

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 27 INST ALLING THE BLADE CA UTION — Improper T or que An improperly torqued mounting bolt can cause the inside diameter of the blade, blade shaft, and flange b ushing to quic kly wear . This can result in poor cutting characteristics or premature f ailure of these par ts requiring[...]

  • Page 28

    P A GE 28 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) BLADE GUARDS BLADE GU ARD The blade guards can be mounted on either side of the saw to accomodate different cutting jobs. Removing a Blade Guard: 1. Remove the water delivery hose from the blade guard (Figure 14). The saw utilizes a tapered blade guard mounting clip that, d[...]

  • Page 29

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 29 BLADE GUARDS Installing a Blade Guard: 1. Slide the blade guard straight downward to engage the tapered mounting clip (Figure 16). 2 . Connect the water delivery hose to the blade guard (Figure 14). Ensure that the water hoses are pointed toward the water distribution grooves in [...]

  • Page 30

    P A GE 30 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) WA TER DELIVER Y SYSTEM (OPTION) 1. Connect the water supply hose to the water inlet (garden hose) fitting on the left side of the saw (Figure 5, Item 21). 2 . V er ify that the w ater hose on the saw is connected to the blade guard (Figure 14), and that the water hoses or [...]

  • Page 31

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 31 W ARNING — Batter y hazar ds Always recharge the battery in a well- ventilated area to avoid risk of a dangerous concentration of combustible gases. Battery electrolyte contains corrosive, to xic chemical (dilute sulfur ic acid). A void contact with eyes and skin. BA TTER Y BA [...]

  • Page 32

    P A GE 32 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) FUELING THE SA W FUELING THE SA W This sa w f eatures a 6 gallon, clear , molded plastic fuel tank for ease of checking the fuel level. It has a central drain and a shutoff v alve . The fuel tank cap is located at the front of the control panel console and a fuel gauge tube[...]

  • Page 33

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 33 COLD WEA THER OPERA TION/POINTER ADJUSTMENT COLD WEA THER OPERA TION Block Heaters In e xtreme cold weather , optional b loc k heaters ma y be used. Block heaters are installed directly onto the crankcase and are operated b y plugging into a 110V A C electrical outlet. Be sure to[...]

  • Page 34

    P A GE 34 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) RAISE-LOWER CONTROLS RAISE - LO WER CONTROLS The MQ SP4030 saw uses a 24-volt motor and hydraulic cylinder to raise and lo wer the sa w . The raise-lo wer function is controlled by the operator through a 3-position toggle switch on the raise-lower control handle located on [...]

  • Page 35

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 35 T o control the depth of cut with sa w r unning and blade mounted: 1. Set depth indicator as outlined on previous page. 2. Loosen pointer knob (Figure 27, item 1). 3. Rotate pointer to desired depth (Figure 27, item 2). 4. Re-tighten pointer knob to lock-in cutting depth. 2 1 1. [...]

  • Page 36

    P A GE 36 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) ST ARTING AND ST OPPING THE ENGINE Starting the Engine 1 . Move the speed control handle to the NEUTRAL position. 2 . Set the throttle to IDLE. 3. Make sure the emergency stop button is in the OUT position. 4. Ensure that water lines are attached and water is flowing to the[...]

  • Page 37

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 37 In case of an EMERGENCY , push the RED EMERGENCY -ST OP BUTT ON to stop all functions (Figure 31). Engine will not crank when emergency stop button is depressed. Figure 31. Emergency Stop Button OPERA TION Stopping the Engine 1. When finished with the cut, move the control handle[...]

  • Page 38

    P A GE 38 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) LO ADING, UNLO ADING AND TRANSPOR TING THE SA W Loading and Unloading Tie-Down P oints The saw is provided with holes at each corner of the lower frame f or easy tie-down during transpor tation. See Figure 32. LOADING AND TRANSPORTING W ARNING When LO ADING , UNLO ADING , o[...]

  • Page 39

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 39 MAINTENANCE MAINTENANCE W ARNING Cer tain maintenance operations or machine adjustments require specialized knowledge and skill. Attempting to perform maintenance operations or adjustments without the proper knowledge, skills or training could result in equipment damage or injury[...]

  • Page 40

    P A GE 40 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) Ne ver b low dir t out with compressed air or tr y to clean with fluids. Damage can occur to the filter , and if reinstalled, can result in damage to the engine. Replace the saf ety filter element ev er y f our th primar y filter element. See T ab le 9 f or par t numbers. C[...]

  • Page 41

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 41 MAINTENANCE Checking Engine Oil 1. Chec k engine oil le vel daily bef ore star ting the engine. 2. When checking or adding oil, place the machine so the engine is level. 3. Pull the engine oil dipstick from its holder (Figure 37, Item 10). 4. Deter mine if engine oil is low . Oil[...]

  • Page 42

    P A GE 42 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) MAINTENANCE Fuel Filter (200 Hours) ■ Replace the engine fuel filter (Figure 39) every 500 hours. Refer to your engine manual for specific details to perform this operation. Oil And Fuel Lines ■ Check the oil and fuel lines and connections regularly f or leaks or damage[...]

  • Page 43

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 43 MAINTENANCE COOLING SYSTEM The Deutz 2011 Series engine uses a robust, heavy duty oil cooler system to cool the engine. The cooling system will benefit from periodic inspection and cleaning. 1. Disconnect the air intake hose. Remove the three nuts and torx screws (Figure 41, Item[...]

  • Page 44

    P A GE 44 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) Replacing the Battery 1. Remove rear access panel. 2. Disconnect both negative battery cables first, then disconnect both positive battery cables to prevent arcing. 3. Remove top battery retainer clip (Figure 43, Item A). 4. Remove lower battery retainer (Figure 43, Item B)[...]

  • Page 45

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 45 MAINTENANCE Belts and Pulleys This saw uses a 6 groove 3V X 500 optibelt for its drive belt system and a hydrostatic pump belt (AX-35). V -Belt T ension Ideal V -belt tension is the lo west tension at which the belt will not slip under peak load conditions. V -Belt T ensioning Th[...]

  • Page 46

    P A GE 46 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) Rotary Belt T ensioner The rotary belt tensioner system uses a 9/16"-headed nut and a 15/16" or 1" nut to set belt tension by positioning an arm between the tensioner pulley and the tensioner base. Ridges on the base mark the amount of tension. Adjust to 3-1/[...]

  • Page 47

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 47 MAINTENANCE Removal and Replacement T o ensure correct b lade shaft/wheel alignment, this operation should be performed by and authorized service center . Blade Alignment Maintaining proper blade and drive system alignment will allow the saw to cut lines that are straight without[...]

  • Page 48

    P A GE 48 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) 3. Lock down the wheel mount assembly attachment bolts when the appropriate alignment distance is set. BLADE FLANGE REMO V AL/INST ALLA TION Correct removal or installation of the inner blade flange requires a flange puller (p/n 18503) as shown in Figure 53. MAINTENANCE 1 2[...]

  • Page 49

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 49 MAINTENANCE Installing the Inner Blade Flange 1. Ensure that the tapered por tion of the blade shaft and the inner blade flange are clean and free of burrs or indentations. Clean and repair as necessar y . See Figure 54. 2. Ensure the drive key is in place (Figure 54, item 6). 3.[...]

  • Page 50

    P A GE 50 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) CIRCUIT BREAKERS Thermal circuit breakers are located behind the console access cover at the top of the console. See Figure 56. Under normal circumstances the circuit breakers do not require ser vice. They automatically reset when an o v er load condition is corrected. If a[...]

  • Page 51

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 51 MAINTENANCE PT O DRIVE MAINTENANCE Disassemb ly of the PT O dr iv e and replacement of the PT O drive shea v e/bear ing assembly requires the PT O bear ing puller , p/n 18610. The sheav e/bear ing assembly is not serviceable and must be replaced as a complete unit. Reference Figu[...]

  • Page 52

    P A GE 52 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) MAINTENANCE RAISE-LO WER SYSTEM TROUBLESHOO TING Refer to the following table to assist in troubleshooting the raise-lower system. 3 8 2 1 6 7 5 4 1. Pump Motor 2. Lift Pump Reservoir 3. Raise-Lower V alve (Solenoid) 4. Raise-Lower T oggle 5. Raise-Lower Wire Harness 6. Lif[...]

  • Page 53

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 53 F-N-R CONTROL ADJUSTMENT Control (cable) adjustment for the F-N-R should not normally be necessar y; how e ver , some adjustment can be made on each of the rod end adjustment nuts. HYDRA ULIC SYSTEM MAINTENANCE MAINTENANCE D ANGER — Hydraulic Leaks NEVER use your hand to find h[...]

  • Page 54

    P A GE 54 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) MAINTENANCE DRAINING THE HYDRA ULIC SYSTEM 1. Place an oil drain pan beneath the blade shaft housing (Figure 64, item 1). 2. Remove the drain plug (item 3) from the bottom of the blade shaft housing. 3 . Collect and dispose the used oil (and filter) in accordance with ordin[...]

  • Page 55

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 55 MAINTENANCE Tips When Draining and Filling the Hydraulic Oil System 1. It will tak e 3-4 quar ts to fill the hydraulic system when new and somewhat less when changing the oil. 2. Remove the oil reservoir cap to speed oil draining. 3. When refilling the system, raise the saw halfw[...]

  • Page 56

    P A GE 56 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) TROUBLESHOOTING (ENGINE) ) E N I G N E ( G N I T O O H S E L B U O R T . 2 1 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S ” . N O “ y e k h t i w r e w o p o n , t r a t s t o n l l i W ? n i d e h s u p n o t t u b p o t s y c n e g r e m E. n o t t [...]

  • Page 57

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 57 TROUBLESHOOTING (ENGINE) ) D E U N I T N O C , E N I G N E ( G N I T O O H S E L B U O R T . 2 1 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S r e p o r p s i n o i s s e r p m o c ” r e w o p n i k a e W “ . e r i f s i m t o n s e o d d n a ? d e t c i r t[...]

  • Page 58

    P A GE 58 — MQ SP4030 SA W • OPERA TION MANU AL — REV . #0 (01/22/09) TROUBLESHOOTING (BLADE) G N I T O O H S E L B U O R T E D A L B . 3 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . g n i t t u c s p o t s r o s w o l s e d a l B g n i e b l a i r e t a m e h t r o f d r a h o o t e d a l B ? t u c g n i t t u c [...]

  • Page 59

    MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 59 WIRING DIAGRAM[...]

  • Page 60

    OPERA TION MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC . Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten per mission. All other trademarks are the proper ty[...]