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Napoleon GDS60N manual

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Table of contents for the manual

  • Page 1

    1 W415-0788 / B / 1 1.03.10 INST ALLER: LEA VE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RET AIN THIS MANUAL FOR FUTURE REFERENCE. INST ALLA TION AND OPERA TING INSTRUCTIONS 1.22 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky , USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www .napol[...]

  • Page 2

    2 W415-0788 / B / 1 1.03.10 NOTE: Changes, other than editorial, are denoted by a vertical line in the margin. T ABLE OF CONTENTS 1.0 INST ALLA TION OVERVIEW 3 2.0 INTRODUCTION 4 2.1 DIMENSIONS 5 2.2 GENERAL INSTRUCTIONS 5 2.3 GENERAL INFORMA TION 6 2.4 RA TING PLA TE INFORMA TION 7 2.5 SHIPPING BRACKET 8 3.0 VENTING - MODEL GDS60 9 3.1 VENTING LEN[...]

  • Page 3

    3 W415-0788 / B / 1 1.03.10 1.0 INST ALLA TION O VER VIEW Castings, see “FRONT CAST REMOV AL” section. Door , see “GLASS DOOR INST ALLA TION AND REMOV AL” section. Glass, see “GLASS / DOOR REPLACEMENT” section. On/Off, see “SWITCH AND BRACKET INST ALLA TION” section. T rivet, see “CHANGING A TOP VENT TO A REAR VENT” section. Rat[...]

  • Page 4

    4 W415-0788 / B / 1 1.03.10 2.0 INTR ODUCTION 3.2A ! W ARNING • THIS APPLIANCE IS HOT WHEN OPERA TED AND CAN CAUSE SEVERE BURNS IF CONT ACTED. • ANY CHANGES OR AL TERA TIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to opera[...]

  • Page 5

    5 W415-0788 / B / 1 1.03.10 2.1 DIMENSIONS 31 1 / 4 " 30 1 / 2 " 5 1 / 2 " 19 1 / 2 " 27" 17 7 / 8 " 4" DIA. 7" DIA. 24" 2.2 GENERAL INSTRUCTIONS THIS GAS APPLIANCE SHOULD BE INST ALLED AND SER VICED BY A QUALIFIED INST ALLER to conform with local codes. Installation practices vary from region to region [...]

  • Page 6

    6 W415-0788 / B / 1 1.03.10 4.1A The installation must conform with local codes or , in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFP A 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CA[...]

  • Page 7

    7 W415-0788 / B / 1 1.03.10 When the appliance is installed at elevations above 4,500ft, and in the absence of speci fi c recommendations from the local authority having jurisdiction, the certi fi ed high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1,000ft. Change in fl ame appearance from "HI" to &qu[...]

  • Page 8

    8 W415-0788 / B / 1 1.03.10 2.5 SHIPPING BRACKET SHIPPING BRACKET REMOV AL A. Remove the four screws holding the shipping bracket to the bot- tom of the appliance. B. Lift the appliance off the skid and set on a fl at surface. C. Discard the screws, brackets and skid. GLASS DOOR REMOV AL A. Lift the top casting off. B. Open the valve control cover[...]

  • Page 9

    9 W415-0788 / B / 1 1.03.10 3.0 VENTING - MODEL GDS60 7.1 THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INT AKE VENT PIPE SYSTEM. Refer to the section applicable to your installation. For safe and proper operation of the appliance follow the venting instruction exactly . Deviation from the minimum vertical vent length can create dif fi culty in bu[...]

  • Page 10

    10 W415-0788 / B / 1 1.03.10 3.1 VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-V ent, Selkirk Direct T emp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be[...]

  • Page 11

    11 W415-0788 / B / 1 1.03.10 3.2 TYPICAL VENT INST ALLA TIONS 30 1/2" TOP VENT REAR VENT 16" MINIMUM 40 FEET MAXIMUM 34" MINIMUM 16" MINIMUM 40 FEET MAXIMUM 34" MINIMUM 24"[...]

  • Page 12

    12 W415-0788 / B / 1 1.03.10 20 FT MAX 12” MINIMUM TO GRADE 24” MINIMUM REGARDLESS OF HORIZONT AL VENT LENGTH MAX. HORIZONT AL RUN 34" MAXIMUM 29" MINIMUM 30 1/2" 59 1/2" MINIMUM PLUS RISE* 24" MAX 24" MINIMUM PLUS RISE* * See "VENTING" section.[...]

  • Page 13

    13 W415-0788 / B / 1 1.03.10 Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’. 9.4 24” MAXIMUM 0” RISE CORNER INST ALLA TION 3.3 SPECIAL VENT INST ALLA [...]

  • Page 14

    14 W415-0788 / B / 1 1.03.10 3.4 VENT TERMINAL CLEARANCES INST ALLA TIONS CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony . B 12” Δ 9” Δ Clearance to windows or doors that open. C 12” * 12” * Clearance to permanently closed windows. D 18” ** 18” ** V ertical clearance to ventilated sof fi ts located [...]

  • Page 15

    15 W415-0788 / B / 1 1.03.10 3.5 VENTING APPLICA TION FLO W CHART 13.1 TOP EXIT Horizontal T ermination V ertical T ermination V ertical rise is equal to or greater than the horizontal run V ertical rise is less than horizontal run V ertical rise is equal to or greater than the horizontal run V ertical rise is less than horizontal run Horizontal ru[...]

  • Page 16

    16 W415-0788 / B / 1 1.03.10 3.6 DEFINITIONS 3.7 ELBOW VENT LENGTH V AL UES 14.1 For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than H T - total of both horizontal vent lengths (Hr) and of fsets (Ho) in feet H R - combined hori[...]

  • Page 17

    17 W415-0788 / B / 1 1.03.10 3.8 T OP EXIT HORIZONT AL TERMINA TION (H T ) > (V T ) Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN INCHES V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring more[...]

  • Page 18

    18 W415-0788 / B / 1 1.03.10 3.9 T OP EXIT HORIZONT AL TERMINA TION 16.1A Simple venting con fi guration (only one 90° elbow) (H T ) < (V T ) For vent con fi gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H T < V T Formula 2: H T + V T < 40 feet Example 1: V 1 = 3 FT V 2 = 8 FT V T = V 1 + V 2 = 3[...]

  • Page 19

    19 W415-0788 / B / 1 1.03.10 3.10 REAR EXIT HORIZONT AL TERMINA TION For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H T < V T Formula 2: H T + V T < 40 feet Example: V 1 = 9 FT V 2 = 6 FT V T = V 1 + V 2 = 9 + 6 = 15 FT H 1 = 3 FT H 2 = 2 FT H 3 = 1.5 FT H R = H 1 + H 2 + H 3 = 3 + 2 + 1.[...]

  • Page 20

    20 W415-0788 / B / 1 1.03.10 Simple venting configuration (only two 90° elbows) See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN INCHES V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring more than two 90° elbows, the following formulas apply: Form[...]

  • Page 21

    21 W415-0788 / B / 1 1.03.10 3.11 T OP OR REAR EXIT VERTICAL TERMINA TION Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring one or more 90° elbows (top exit) or o[...]

  • Page 22

    22 W415-0788 / B / 1 1.03.10 Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring more than two 90° elbows (top exit) or one 90° elbow (rear exit), the following fo[...]

  • Page 23

    23 W415-0788 / B / 1 1.03.10 Example: V 1 = 1.5 FT V 2 = 5 FT V T = V 1 + V 2 = 1.5 + 1 + 5 = 6.5 FT H 1 = 1 FT H 2 = 1 FT H 3 = 10.75 FT H R = H 1 + H 2 + H 3 = 1 + 1 + 10.75 = 12.75 FT H O = .03 (four 90° elbows + one 45° elbow - 90°) = .03 (360° + 45° - 90°) = 6.75 FT H T = H R + H O = 12.75 + 6.75 = 19.5 FT H T + V T = 19.5 + 6.5 = 26 FT [...]

  • Page 24

    24 W415-0788 / B / 1 1.03.10 4.2 CHANGING A T OP VENT T O A REAR VENT In order to convert the venting con fi guration from a top exit to a rear exit, remove components as illustrated. When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal. 4” Gasket 7” Cover Plate 7” Gasket 4” Gas[...]

  • Page 25

    25 W415-0788 / B / 1 1.03.10 5.0 INST ALLA TION ! W ARNING FOR SAFE AND PROPER OPERA TION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTL Y . ALL INNER EXHAUST AND OUTER INT AKE VENT PIPE JOINTS MA Y BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL P AC W573-0007 (NOT SUPPLIED) WITH[...]

  • Page 26

    26 W415-0788 / B / 1 1.03.10 5.2 WALL AND CEILING PRO TECTION For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" rise per foot when venting. For safe and proper operation of the appliance, follow the venting instructions exactly . This application occurs when venting through an exterior wall. Having determi[...]

  • Page 27

    27 W415-0788 / B / 1 1.03.10 5.2.2 VERTICAL INST ALLA TION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor . See accessories to order speci fi c kits required. A. Determine the air terminal location, cut and frame a square opening as illustrated[...]

  • Page 28

    28 W415-0788 / B / 1 1.03.10 5.2.3 HORIZONT AL AIR TERMINAL INST ALLA TION - MODEL GDS60 A. Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy b[...]

  • Page 29

    29 W415-0788 / B / 1 1.03.10 5.2.4 VERTICAL AIR TERMINAL INST ALLA TION - MODEL GDS60 A. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. B. S[...]

  • Page 30

    30 W415-0788 / B / 1 1.03.10 5.3 APPLIANCE VENT CONNECTION - MODEL GDS60 A. Attach the adjustable pipe to the last section of rigid pipe. Secure with screws and seal. B. Install the inner fl ex pipe to the appliance. Secure with 3 screws and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).[...]

  • Page 31

    31 W415-0788 / B / 1 1.03.10 5.5 GAS INST ALLA TION For ease of accessibility , an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2 strand solid core millivolt wire from the gas appliance to the wall switch / millivolt thermostat. The recommended maximum lead length depends on the wire size: WIR[...]

  • Page 32

    32 W415-0788 / B / 1 1.03.10 5.7 B-VENT SPECIFICS - MODEL GS60 5.7.1 CHIMNEY INST ALLA TION 63.7 “A” VENT - SOLID FUEL WOOD BURNING CHIMNEY & VENT CONNECTOR (LINER NEEDED IF INSIDE DIAMETER IS 6” OR LARGER) SINGLE W ALL OR “B” VENT MASONR Y CLA Y LINED CHIMNEY + VENT CONNECTOR (NO NEW LINER NEEDED IF OLD LINER DIAMETER IS 4-5”) SING[...]

  • Page 33

    33 W415-0788 / B / 1 1.03.10 5.7.2 INST ALLING "B" VENT Follow the instructions of the "B" vent manufacturer for chimney installation. A. Remove the access plate. Remove and discard the air intake cover plate located directly behind the access plate. B. Feed the 2 wires, supplied, through the 7" collar at the top of the uni[...]

  • Page 34

    34 W415-0788 / B / 1 1.03.10 5.7.5 ADDING VENT SECTIONS A dd chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally . 59.1A 3 FT MIN 3 FT MIN 3 FT MIN[...]

  • Page 35

    35 W415-0788 / B / 1 1.03.10 5.7.6 INST ALLING FLASHING AND ST ORM COLLAR SECUREL Y A TT ACH VENT ADAPTER TO FLUE COLLAR 4” “B” VENT 7” OPTIONAL VENT PIPE 3 FT MIN 2 FT MIN 10 FT 88.1 Remove the nails from the shingles above and to the sides of the chimney . Place the fl ashing over the chimney pipe and slide underneath the sides and upper[...]

  • Page 36

    36 W415-0788 / B / 1 1.03.10 6.0 FINISHING A. Lift the top casting off. B. Lift the cast front out of its retainers (located at either side on the top). C. Open the valve control cover . Pull the latch handles forward to release. The door may now be safely removed by swinging the bottom out and lifting it off. T o install the door , repeat in rever[...]

  • Page 37

    37 W415-0788 / B / 1 1.03.10 1 4 2 3 5 Blocked burner ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. Phazer tm logs glow when exposed to direct fl ame and provide a unique and realistic glowing effect. Use only certi fi ed phazer tm logs available from your Napoleon® dealer . Place log #1 onto the burner , ce[...]

  • Page 38

    38 W415-0788 / B / 1 1.03.10 6 7 Position the notch located in log #6 against the grate post. Place the bottom of log #7 against the right outermost grate post and the top into the pocket provided on the center log (#6). Bend up the tab in the log support to cradle log #7. T ear the glowing embers into pieces and place onto the front of the burner [...]

  • Page 39

    39 W415-0788 / B / 1 1.03.10 6.6 SWIT CH AND BRACKET INST ALLA TION 1 3 CONNECT THE TWO WIRES TO THE SWITCH TERMINALS. 2 ACCESS COVER PLA TE[...]

  • Page 40

    40 W415-0788 / B / 1 1.03.10 7.0 OPTIONAL BL O WER INST ALLA TION A. Ensure that the access cover plate has been installed. For location, see "SWITCH AND BRACKET INST ALLA TION" section. B. Remove the on/off switch bracket and the cover plate below it. The switch spacers and cover plate may now be discarded. C. Decide which side of the bl[...]

  • Page 41

    41 W415-0788 / B / 1 1.03.10 8.0 WIRING DIA GRAM 69.5 ! W ARNING DO NOT WIRE 1 10 VOL TS TO THE V AL VE OR W ALL SWITCH. ON / OFF SWITCH ACS/IPI SWITCH (OPTIONAL) DC BACK-UP GROUND DFC VA LV E ORANGE GREEN GROUND EYELET ON / OFF IPI / CPI DISCONNECT THESE CONNECTORS T O THE ON/OFF SWITCH AND CONNECT T O OPTIONAL THERMOST A T . + + - - IPI BOARD DC [...]

  • Page 42

    42 W415-0788 / B / 1 1.03.10 9.0 OPERA TION MODEL GS60 ONL Y : SPILL SWITCH This is a thermally activated switch, attached to the back of the chimney adaptor , which senses the change in temperature and shuts down the gas valve in the event of a blocked or disconnected vent. It acts as a safety shut-off to prevent a build up of carbon monoxide or a[...]

  • Page 43

    43 W415-0788 / B / 1 1.03.10 9.2 OPERA TING INSTRUCTIONS - FOR Y OUR SAFETY READ BEFORE OPERA TING 9.3 LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE 1. STOP! READ ALL INFORMA TION OF OPERA TING AND LIGHTING INSTRUCTIONS BEFORE PROCEEDING. 2. TURN OFF ELECTRIC POWER T O THE FIREPLACE. 3. THIS FIREPLACE IS EQUIPPED WITH AN I[...]

  • Page 44

    44 W415-0788 / B / 1 1.03.10 10.0 ADJUSTMENT 10.1 PILO T B URNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. T urn in a clockwise direction to reduce the gas fl ow . Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the te[...]

  • Page 45

    45 W415-0788 / B / 1 1.03.10 11.0 MAINTENANCE CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a quali fi ed service person. The ap[...]

  • Page 46

    46 W415-0788 / B / 1 1.03.10 12.0 REPLA CEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor . FOR W ARRANTY REPLACEMENT P ARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. When orderi[...]

  • Page 47

    47 W415-0788 / B / 1 1.03.10 GS60 COMPONENTS REF NO. P ART NO. DESCRIPTION 31 W010-0459 ADAPTOR C/W SPILL SWITCH 32 W660-0006 SPILL SWITCH 33 W080-0405 SPILL SWITCH BRACKET TERMINAL KITS REF NO. P ART NO. DESCRIPTION GD-175 W ALL TERMINAL KIT 34 BM6790 90° ELBOW - 7" DIAMETER 35 GD-222 TERMINAL ASSEMBL Y 36 BM67ADJ 30" T O 53" ADJUS[...]

  • Page 48

    48 W415-0788 / B / 1 1.03.10 ACCESSORIES REF NO. GDS60-1 GS60 DESCRIPTION 18* W573-0007 W573-0007 HIGH TEMPERA TURE SEALANT 52* W690-0001 W690-0001 MILLIVOL T THERMOST A T 53* F40 F40 ON/OFF REMOTE 54* F50 F50 THERMOST A TIC REMOTE 55* W562-0031 W562-0031 GLASS GASKET 56 GS831K GS831K BLACK TRIVET 57 GS831C GS831C CHROME TRIVET 58* GDSLL-KT GDSLL-K[...]

  • Page 49

    49 W415-0788 / B / 1 1.03.10 45 48 47 46 64 44 24 36 41 37 43 34 25 27 10 1 2 3 4 5 7 6 31 33 32 44 28 26 56 9 20 11 59 67 35 8 40 43 43 50 13 12 51 49[...]

  • Page 50

    50 W415-0788 / B / 1 1.03.10 13.0 TR OUBLE SHOO TING SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. Makes noise with no spark at pilot burner . Wiring. - V erify the wire for the sensor and the wire for the ignitor are connected to the correct terminals (not reversed) on the module. NOTE: Sensor has 3/16” connection and ignitor has 1/8” co[...]

  • Page 51

    51 W415-0788 / B / 1 1.03.10 SYMPTOM PROBLEM TEST SOLUTION Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces. Air shutter has become blocked. - Ensure air shutter opening is free of lint or other obstructions. Flame is impinging on the glass, logs, rocks, media or combustion chamber . - Check that the glass, logs[...]

  • Page 52

    52 W415-0788 / B / 1 1.03.10 42.7_3 SYMPTOM PROBLEM TEST SOLUTION White / grey fi lm forms. Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces. - Clean the glass, see “CARE OF GLASS” section - DO NOT CLEAN GLASS WHEN HOT . - If deposits are not cleaned off regularly , the glass may become permanently marked. Fla[...]

  • Page 53

    53 W415-0788 / B / 1 1.03.10 NAPOLEON® warrants its products against manufacturing defects to the original purchaser only . Registering your warranty is not necessary . Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product [...]

  • Page 54

    54 W415-0788 / B / 1 1.03.10 15.0 SER VICE HIST OR Y 43.1[...]

  • Page 55

    55 W415-0788 / B / 1 1.03.10 16.0 NO TES 44.1[...]

  • Page 56

    56 W415-0788 / B / 1 1.03.10 44.1[...]