Paxar Monarch 415 manual

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Table of contents for the manual

  • Page 1

    Monarch 415 TM Rewind Operator’ s Handbook TC0415OH Rev. D 5/96 ©1990-96 Monarch Ma rking Systems, Inc. All rights reserved.[...]

  • Page 2

    Each product and program carries a respectiv e writ ten warranty , the only warr anty on which the customer can rely . Monarch reser v es the right t o mak e changes in the product and the programs and their av ailability at any time and without notice. Although Monarch has made e v er y effor t to provide complete and acc urate inf or mation in th[...]

  • Page 3

    Table of Conten ts 1. Setting Up ...... ........ ........ ...... ........ .......... ........ ........ ...... ...... 1 2. Connecting Supplies ...... ........ ........ ...... ........ .......... ........ .. 3 Rewinding on the Hub ..... ...... ...... ........ ...... ...... ...... ....... 3 Rewinding on a P aper Core .......... ...... ........ ...... [...]

  • Page 4

    Monarc h 415 Rewind Operato r ’ s Ha ndbook ii[...]

  • Page 5

    1. Setting Up 1. Push the 415 Rewind pow er s witch OFF . 2. Place the re wind on a le vel surf ace. Be sur e it is at least ten inches a wa y from the supply e xit of the printer (Figure 1). 3. Squarely align the rewind’ s hub flange with the edge of the supply . See Appendix A, "R ewind Alignm ent." Figure 1 Pow e r Swit ch Prin ter S[...]

  • Page 6

    4. Plug the power cord into the rewind ( Figur e 2). Then, plug the pow e r cord into a grounded elec tr ical outlet. Figure 2 Po w e r Cor d Po w e r Switch Fuse Holder Monarc h 415 Rewind Operato r ’ s Ha ndbook 2[...]

  • Page 7

    2. Con necting Suppli es Rewinding on the Hub 1. Slide the supply guide a wa y from the hub flange and pull it aw ay from the hub. 2. Print or f eed enough supplies from the pr inter to wrap around the hub one and one half times. 3. Hold the hub flange and twist the hub cl o ck wi se until it stops. 4. Thread the supply str ip under the dancer roll[...]

  • Page 8

    6. T ur n the hub and hub flange at leas t one full turn counterc lockwise to tighten the supply strip . 7. Push the supply guide against the hub then slide it against the supply . NOTE: Units with 3" hubs ha ve a flanged disk instead of a supply guide . Slide this disk ov er t he hub and against the stock / core (Figure 4). Figur e 4 Monarc h[...]

  • Page 9

    Rewinding on a P aper Core 1. Slide the supply guide a wa y from the hub flange and pull it aw ay from the hub. 2. Push the paper core on t he hub until it is against the hub flange. 3. Hold the hub flange and twist the hub cl o ck wi se until the paper core is tight. 4. T ape the supply str ip to the paper core (Figure 5). Be sure the supply is ag[...]

  • Page 10

    5. T ur n the hub and hub flange at leas t one full turn counterc lockwise to tighten the supply strip . 6. Push the supply guide against the hub then slide it against the supply . Monarc h 415 Rewind Operato r ’ s Ha ndbook 6[...]

  • Page 11

    3. Operating the Rewind Starting 1. T ur n the speed control knob ( Figure 6) to SLO W . 2. Push the rewind pow er s witch (Figure 7) ON . NOTE: The rewind will star t to tur n. When the dancer roller is almost horizontal, the rewind will stop. 3. Star t t he printer . 4. Adjust the re wind speed to the speed of the printer . NOTE: If you stop the [...]

  • Page 12

    Stopping 1. Stop the pr inter . 2. Push the rewind pow er s witch OFF . 3. Pull the supply guide a wa y from the hub . 4. Cut the supply at the s upply e xit of the pr inter (Figure 8). 5. T ape the end of the supply to the r oll on the rewind. 6. Pull the supply guide a wa y from hub . 7. Hold the hub flange and turn the hub counter clockwise unti[...]

  • Page 13

    4. Ch anging Hubs If y ou change to a diff er ent supply , you may need to use a diff er ent hub . One, three , and f our inch diam eter hubs (shor t and long) are a vailab le from Monarch. T o change hubs 1. Pull the supply guide a wa y from the hub (Figure 9) . 2. Unscre w the hub knob (Figure 10) . NOTE: The hub diameter m ust be the same as the[...]

  • Page 14

    3. Remov e the hub sections and replace them with the new ones (Figure 11). a. Slide the new hub spindle on t he shaft. Be sure the notch fits over t he raised portion of the hub flange. b. Slide the hub sections on t o the shaft with t he open ends facing out. The hub section that f its against the hub spindle has two c u rved grooves instead of p[...]

  • Page 15

    5. Burster Option Setup and Operation Proper positioning of t he printer , burster , and supplies is critical. 1. Place the Rewind/Burster assemb ly in the proper position in front of the pr inter . A dra wing showing the correct position f or all suppor ted pr inters and optional location guides f or alignment is inside the bac k co ver . 2. Print[...]

  • Page 16

    4. Figure 13 shows the b urster with the supplies installed. Place the separator bars in their approxim ate working positions (i.e. in line with t he perf orations). When only one bar is needed (f or two par t supply), slide un used bar to the outboard side. 5. Thread the inner str ip of supplies under t he dancer ar m roller , behind the two lo we[...]

  • Page 17

    8. Slide the first core onto the 415 hub until it is against the hub flange. 9. Hold the hub flange and twist the hub clockwise until the paper core is tight. 10. P osition the slot in the hub t o the top . 11. Align the leading edge of the first label on t he inside str ip with the slot in the hub and tape t he supply to the core (Figure 14). Labe[...]

  • Page 18

    12. Slide the separator disk and t he ne xt core ont o the hub (Figure 15). 13. Hold the core against the separator disk, inser t t he core lock (met al strip) into the slot, and slide it into the c or e . 14. Align the leading edge of the first label on t he middle s t rip with the slot in the hub and tape t he supply to the core. First Se parator[...]

  • Page 19

    15. Hold the second separator disk with the inside not ch up (in line with the core loc k) and slide it onto the hub (Figure 16). 16. Place the third core over the core lock and slide it onto the hub . Second Separator Disk Third Core Core Loc k Notc h in Disk Figur e 16 5. Burster O p tion Setup an d O peration 15[...]

  • Page 20

    17. Slide the third core against the second separ ator disk (Figure 17). 18. Align the leading edge of the first label on t he outside s t rip with the slot in the hub and tape t he supply to the core. Second Separator Disk Label Ed ge Slot Figur e 17 Monarc h 415 Rewind Operato r ’ s Ha ndbook 16[...]

  • Page 21

    19. Hold the flanged collar assemb ly wit h the opening in the collar up . Then install it on the hub as shown in Figure 18. Opening in Collar Figur e 18 5. Burster O p tion Setup an d O peration 17[...]

  • Page 22

    20. Rechec k the print er to re wind alignment and fine adjust as necessary . 21. V erify that the separator bars are loc at ed between th e strip as shown in Figure 19. 22. V erify that the labels on all thr ee strips are aligned. NOTE: All labels must be aligned as though the supply was ne v er separated to pre vent tor n strips or labels coming [...]

  • Page 23

    Supply Remo va l 1. Remov e the core lock (metal str ip). 2. Remov e the flanged collar assembly . 3. Remov e the outside core and r oll of labels. 4. Remov e the second separator disk. 5. Remov e the middle core and r o ll of labels . 6. Remov e the inside separator disk. 7. Unlock the inside core. 8. Remov e the inside core and r oll of labels 5.[...]

  • Page 24

    Monarc h 415 Rewind Operato r ’ s Ha ndbook 20[...]

  • Page 25

    6. Sp ecifica tions a nd Supp lies Specifications Height: Width: Depth: 13.75 inches (349.25 mm) 12.50 inches (317.5 mm) 11.5 inches (292.10 mm) Weight: 18 lbs. (8.14 kg) Shipping Weight: 20 lbs. (9.05 kg) Powe r: 115 VAC 60 HZ 30 Watts .3 Amps 220/240 50/60 HZ 30 Watts .15 Amps Fuse: 3/8 Amp Temperature: Operating: 50° to 95° F (10° to 35° C) [...]

  • Page 26

    7. Troubl eshooti ng Problem Corrective Action Power switch light does not light. Connect the power cord. Call Monarch Service. Dancer arm does not activate the rewind. Make sure the rewind is on a level surface. 22[...]

  • Page 27

    Append ix A: Rewind Alignme nt Locati on Guid e 1135 80 Locati on Guid e 1135 76 Locat ion Guide not availa ble Locati on Guid e 1135 76 Locat ion Gu ide 1135 76 Locat ion Gu ide 1135 76 Locati on Guid e 1146 64 23[...]

  • Page 28

    F or supplies, service, or assis t ance c all: TOLL FREE: 1-800- 543-66 50 (In the U.S. A.) 1-800- 263-4650 (In Canada) www.paxa r.com[...]