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Pitco Frialator L22-345 manual

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Table of contents for the manual

  • Page 1

     L22-345 R0 Solstice Service Manual High Efficiency Gas Fryers SG/SSH Series[...]

  • Page 2

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  2  Notice  In the event of problems or questions about your order, contact the Pitco Frialator factory at (603) 225-6684. In the event of problems or questions about your equipmen t, cont[...]

  • Page 3

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  3  Table  of  Contents  Theory  of  Operation .................................................................................................... 6 Fryer Components Operation[...]

  • Page 4

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  4  mV  Model .................................................................................................................. 50 Accessing Fryer for Servicing ..........................[...]

  • Page 5

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  5  Digital Solid State Control .................................................................................................... ............ 83 Primary Solid State Control ..............[...]

  • Page 6

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  6  Theory  of  Operation [...]

  • Page 7

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  7  Fryer  Components  Operation  The SG and SSH fryer components function in specific order of operation. Knowing and understanding the sequence of fryer and components operation en[...]

  • Page 8

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  8  Safety  System  When the roll out switch or hi-limit trips, it interrupts t he 24 VAC supply to the ignition module.  When the controller calls for heat, it does not recei ve a 2[...]

  • Page 9

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  9  Controller  Operational  Modes  MODE ENTRY INDICATION TEMPERATURE SET POINT EXIT BOIL OUT With control initially off, toggle the ON / OFF switch: ON – OFF – ON – OFF – Th[...]

  • Page 10

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  10  Serial  Numbers [...]

  • Page 11

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  11   24V  Model [...]

  • Page 12

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  12  Accessing  Fryer  for  Servicing  4. Unplug all power cords. 1. Press off button on control panel. 2. Slide button to solid state. 5. Shut off the main gas suppl y line to th[...]

  • Page 13

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  13  Cleaning  the  Gas  Valve  Vent  Tube  1. Bend the gas valve vent tube to allow for removal. 2. Loosen nut at the base of the vent tube with a 3/8 inch open-ended wrenc[...]

  • Page 14

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  14  Checking  the  Burner  Manifold  Gas  Pressure  Taking  a  Supply  Gas  Pressure  Reading 1. Unscrew and remove the gas supply plug with a 3/16 inch hex [...]

  • Page 15

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  15  5. Turn on the main gas supply line. 6. Check the supply gas pressure with the manometer and compare the reading to the supply gas pressure table to determine what the incoming gas press[...]

  • Page 16

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  16  Removing  Solid  State  Thermostat  (If  Necessary)  1. Remove the two (2) screws, which hold the solid state thermostat, with a 5/16 inch socket. 2. Disconnect solid s[...]

  • Page 17

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  17  Taking  a  Manifold  Gas  Pressure  Reading 1. Unscrew and remove the gas manifold plug with a 3/16 inch hex wrench. 2. Finger tighten the test fitting into the te st port[...]

  • Page 18

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  18   Adjusting  Manifold  Gas  Pressure  1. Check the manifold g as pressure with the manometer and compare the reading to the manifold gas pressure table. Manifold  Gas ?[...]

  • Page 19

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  19  Calibrating  Solid  State  Thermostat  1. Remove the cap of the knob with a flat head screwdriver. 2. With a 5/16 inch socket, loosen the collet. 3. Rotate the knob to point [...]

  • Page 20

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  20  Replacing  the  Controllers  and  Wiring  Harness Removing  the  Controller  Front  Panel  Bezel 1. Remove the two (2) screws on the controller panel using [...]

  • Page 21

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  21  Removing  the  Solid  State  Wiring  Harness  1. Remove the two (2) screws in the front panel bottom holder using a 5/16 inch socket. 2. Remove the two (2) screws in th[...]

  • Page 22

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  22  5. Loosen the controller box screws using a 5/16 inch socket. 6. Remove the controller wiring harness. 7. Replace with a new controller wiring harness following steps 1 through 6 in reve[...]

  • Page 23

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  23  Replacing  the  Relay  Board  and  Paper  1. Remove the front panel. See “ Rem oving the Controller Front Panel Bezel ” on page 20 . 2. Disconnect all connection[...]

  • Page 24

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  24  Replacing  the  Ignition  Module  1. Remove one (1) screw, which hold the ignition module, using a 5/16 inch socket. 2. Pull the module box and bracket toward the front of th[...]

  • Page 25

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  25  Replacing  the  Spinal  Tap  1. Remove the two (2) screws in the front of the unit, which hold the entrance box assembly, using a 5/16 inch socket. 2. Cut the zip ties fro[...]

  • Page 26

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  26  8. Disconnect the connection from the valve. 9. Remove the bolt from the pilot, which holds the ignition ground, using a 5/16 inch open- ended wrench. 10. Once the entrance box is out, d[...]

  • Page 27

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  27  14. Disconnect J4, J5, J7, J8 plugs using needle- nose pliers. 15. Make sure to connect the new plugs into the correct connector location. Top  View  of  Plugs  J4 J5 J7 J8 1[...]

  • Page 28

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  28  Replacing  an  Igniter/Pilot  Assembly  1. Remove the two (2) screws, which hold the pilot and runner tube orifice bracket, using a 5/16 inch socket. 2. Remove the two (2)[...]

  • Page 29

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  29  7. Remove the flexible line for the pilot tubing at the gas valve using a 1/2 inch open-ended wrench. 8. Remove the two (2) screws at the bottom of the left and right burner using a 5/16[...]

  • Page 30

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  30  Replacing  the  Self ‐ Cleaning  Burner  Solenoid  1. Remove the SCB flex tube fitting using a 1/2 inch open-ended wrench. 2. Remove the SCB valve inlet fitting using[...]

  • Page 31

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  31  Replacing  the  Gas  Valve  1. Remove the pilot tubing from the gas valve using a 7/16 inch open-ended wrench. 2. Disconnect the wiring connection from gas valve. NOTE: On[...]

  • Page 32

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  32  6. Remove the fittings and plate from the gas valve using a 7/16 inch open-ended wrench. 7. Install the heat shield, vent tube, and fittings. 8. Reinstall a new gas valve by following st[...]

  • Page 33

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  33  Replacing  the  Transformer  Box  1. Cut the zip ties on the transformer box power supply cords. 2. Remove transformer box power supply cords. 3. Disconnect the spinal tap wi[...]

  • Page 34

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  34  7. Remove all the wires on transformer box using needle-nose pliers. See “ Simplified Wiring Diagrams ” starting on pag e 89 . 8. Remove the two (2) screws, which hold the transforme[...]

  • Page 35

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  35  Replacing  the  DVI  Switch  1. Remove the two (2) screws, which hold the proximity sensor on the drain handle, using a flathead screwdriver. 2. Remove the two (2) screws,[...]

  • Page 36

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  36  Replacing  the  Burner  Assembly  Replacing  the  Burner(s) 1. Drop the gas valve out of the way by holding the elbow with a wrench and removing the swivel nut on th[...]

  • Page 37

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  37  6. Remove the screws, which hold the flame jumper shields, using a 5/16 inch socket. 7. Remove the flame jumper shields on both sides of the burner. 8. Remove the two (2) screws, which h[...]

  • Page 38

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  38  Replacing  the  Burner  Assembly  1. See “ Replacing the Burner(s) ” on page 36 . 2. Remove the burner shield. NOTE: When reinstalling, the burner shield opening should f[...]

  • Page 39

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  39  6. Remove the two (2) screws, which hold the drain lock switch, using a flathead screwdriver. 7. Remove the burner rack by pulling it toward the front of the unit. 8. If necessary, repla[...]

  • Page 40

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  40  Replacing  the  Frypot  1. Remove the controller front panel, gas valve, pilot assembly, and burner assembly. 2. Remove the baffle by pulling it out. NOTE: For SSH models only. [...]

  • Page 41

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  41  7. Remove the flange elbow. 8. Remove the control box and wiring harness for each fryer that shares a common top deck. 9. Remove the four (4) screws per fryer, which hold the top deck do[...]

  • Page 42

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  42  14. Remove the splash back by lifting up. 15. Remove the six (6) screws, which hold t he tank to the cabinet, using a 5/16 inch socket. 16. Remove the channel strip by pulli ng up. 17. S[...]

  • Page 43

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  43  20. Lift up and pull out the tank. NOTE: Lifting the tank requires two (2) technicians. 23. Rem ove the four (4) screws, which hold the flue, using a 5/16 inch socket and 3/8 inch close-[...]

  • Page 44

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  44  Replacing  the  Basket  Lift  Components  Removing  the  Basket  Lift  Cover  1. Remove the six (6) screws, which hold the back of the basket lift cover,[...]

  • Page 45

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  45  Replacing  the  Basket  Lift  Driver  Board 1. Remove all wires on basket lift driver board using needle-nose pliers. 2. Remove the sensor connection using needle- nose pl[...]

  • Page 46

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  46  Adjusting  the  Magnetic  Sensor 1. Make sure the sensor is approximately 3/4 inch from top of the motor to bottom of the sensor. 2. Make sure the sensor is approximately 7 3/4 [...]

  • Page 47

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  47  3. Disconnect the upper and lower limit connections on the basket lift driver board. 4. Remove the two (2) bolts, which hold th e actuator, using a 3/16 inch Allen key. 5. Remove the top[...]

  • Page 48

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  48  8. Rotate up the actuator collar. 9. Remove the actuator collar. 10. Follow steps 1 through 9 in reverse to reinstall a new basket lift actuator.[...]

  • Page 49

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  49  Gas  Conversion  1. Remove the pilot assembly. See “ Replacing an Igniter/Pilot Assembly ” on page 28 . 2. Remove the nut, which holds the pilot t ube, using a 1/2 inch open[...]

  • Page 50

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  50  mV  Model [...]

  • Page 51

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  51  Accessing  Fryer  for  Servicing  1. Shut off the main gas supply line. 2. Shut off the individual gas supply line. Cleaning  the  Gas  Valve  Vent  Tube  S[...]

  • Page 52

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  52  6. Check the supply gas pressure with the manometer and compare the reading to the Supply Gas Pressure table on page 52 to determine what the incom ing gas pressure should be. Supply [...]

  • Page 53

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  53  Adjusting  Manifold  Gas  Pressure 1. Check the manifold g as pressure with the manometer and compare the reading to the Manifold Gas Pressure table. Manifold  Gas  Pressu[...]

  • Page 54

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  54  Measuring  Thermopile  Taking  a  Millivolt  Reading 1. Make sure the multimeter is set to mV. 2. Touch the thermopile leads with the multimeter probes as shown. Adjusting[...]

  • Page 55

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  55  Replacing  the  Thermostat 1. Remove the two (2) bolt clam p screws that hold down the temperature probes using a Phillips screwdriver. 2. Remove the two (2) screws on the thermost[...]

  • Page 56

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  56  6. Remove the two (2) screws that hold the wires using a flathead screwdriver. 7. Remove the capillary nut using a 5/16 inch close-ended wrench. 8. Remove the grand nut using a 9/16 inch[...]

  • Page 57

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  57  12. Make sure the temperature bulb(s) are in the correct location. 13. Reinstall the two (2) bolt clamp screws using a Phillips screwdriver. NOTES:  Hi limit and thermostat capillarie[...]

  • Page 58

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  58  Replacing  the  Hi ‐ Limit  Thermostat  1. Remove the two (2) bolt clamp screws on the hi- limit probes using a Phillips screwdriver. 2. Remove the two (2) screws, which ho[...]

  • Page 59

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  59  Filter  System [...]

  • Page 60

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  60  Replacing  the  Return  Valve  IMPORTANT: Oil must be removed from the tank before replacing the return valve. 1. Remove all connections from the 3-way return valve using [...]

  • Page 61

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  61  Replacing  the  Flush  Hose  Assembly  and  Valve  1. Remove the lower connection at the 3-way return valve in the back of the unit using a 15/16 inch wrench. 2. [...]

  • Page 62

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  62  7. Remove the two (2) screws from the valve mounting brackets using a 5/16 socket. 8. Slide the bracket to the back of the assembly. 9. Lift bracket out and slide forward. 10. Bend down [...]

  • Page 63

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  63  12. Remove the handle. 14. Remove the piping using a 15/16 inch wrench on the valve and an adjustable wrench on the piping. 13. Remove the mounting bracket. 15. Replace the flush hose as[...]

  • Page 64

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  64  Replacing  the  Heat  Tape  NOTE: See “ Simplified Wiring Diagrams ” starting on page 89 . 1. Disconnect plug from pump box. 2. Wrap the new heat tape the same way as [...]

  • Page 65

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  65  Replacing  the  Waste  Oil  and  Components  Removing  Rear  Mounting  Bracket 1. Remove six (6) screws using a 5/16 socket wrench. 2. Disconnect from the f[...]

  • Page 66

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers    Removing  the  Check  Valve  1. Remove the 3/8 inch nipple using an adj ustable wrench. 2. Remove the second nipple using two adjustable wrenches.  SG/SSH  Series  Service  Ma nua l  66 [...]

  • Page 67

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  67  3. Remove the valve nut using a 9/16 inch open- ended wrench. 4. Remove the valve lever. 5. Remove the two (2) screws using a Phillips screwdriver. 6. Lift off the mounting bracket. 7. R[...]

  • Page 68

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  68  Replacing  the  Filter  Pump  and  Motor  Removing  the  Filter  Pump  and  Motor  1. Loosen the pump inlet tube using a crescent wrench. 2. Unscre[...]

  • Page 69

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers    7. Remove one (1) screw, which holds the bracket, using a 5/16 inch socket. 8. Remove the bracket. NOTE: The filter pump will fall to the floor once the pins are pulled out. It is recommended that you brace the pump and motor before pulling ou[...]

  • Page 70

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  70  13. Remove existing piping from old filter pump using two adjustable wrenches. 14. Reinstall a new filter pump by following steps 1 through 13 in reverse. Replacing  Seal  Kit 1. R[...]

  • Page 71

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers    Removing  the  Filter  Pump  from  the  Motor 1. Remove the two (2) bolts holding the fi lter pump head to the motor using a 1/2 inch open- ended wrench. 2. Remove the filter pump head from the motor. 3. Reinstall the filter [...]

  • Page 72

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  72  Replacing  the  Return  Switch  1. Disconnect all the wires from the gas valve, pilot, and SCB valve. 2. Drop the gas valve from the manifold. 3. Remove the two (2) screws[...]

  • Page 73

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  73  8. Turn the mounting bracket over and remove the two (2) screws, which hold the actuator, using a flathead screwdriver. 9. Remove all connections from the 3-way return valve using a 1/16[...]

  • Page 74

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  74  Replacing  the  Drain  Line  or  Gasket  1. Remove one (1) screw on the drain line using a 7/16 inch wrench. 2. Lift off the drain manifold clamp. 3. Slide off the d[...]

  • Page 75

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  75  Replacing  the  Pump  Relay  and  Circuit  Breaker  Replacing  the  Circuit  Breaker  1. Disconnect the connections and power supply cords from the fi[...]

  • Page 76

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers    Replacing  the  Pump  Relay 1. Remove the two (2) screws, which hold the pump relay, using a Phillips screwdriver. 2. Remove all wires on the pum p relay using needle-nose pliers. See “ Simplified Wiring Diagrams on page 89 . 3. Rem[...]

  • Page 77

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  77  Troubleshooting  and  Problem  Isolation [...]

  • Page 78

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  78  Troubleshooting  and  Problem  Isolation  Interpretation  of  Solid  State  Controller  Lights [...]

  • Page 79

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  79  Solid  State  Thermostat  Field  Calibration  If field calibration is necessary, follow these steps:  Allow appliance to heat to set point, and allow 30 minutes to stab[...]

  • Page 80

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  80  Component  Troubleshooting  The following sections provide troubleshooting inform ation for the fryer components. Probe  The resistance of the probe changes as the temperature c[...]

  • Page 81

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  81  Drain  Valve  and  Return  Valve  Switches  These switches are a magnetically operated proximity switc hes. When the drain valve handle is moved to the open position, t[...]

  • Page 82

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  82  Relay  Board  NOTE: J connectors are marked on the relay board. With 24 VAC supplied to pin #2 at connector J35 and a goo d F1 fuse, the relay board has a 24 VAC output at pin #2 o[...]

  • Page 83

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  83  Digital  Solid  State  Control  NOTE: All controller test points are at connector P/J1 (closest connector to the controller). With 24 VAC supplied to pin #1(24VA C supply) an[...]

  • Page 84

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  84   If none of the indicators illuminate when the controll er is turned on, verify that the drain valve is closed and that the magnetic proximity switch has continuity when th e drain va[...]

  • Page 85

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  85  Probe  Resistance  Chart  Probe Temp (°F) Probe Temp (°C) Resistance (Ohms) Probe Temp (°F) Probe Temp (°C) Resist ance (Ohms) Probe Temp (°F) Probe Temp (°C) Resist ance [...]

  • Page 86

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  86  Orifice  Size  Chart  Model Gas Type Main Burner Orifice Model Gas Type Main Burner Orifice Nat #43 Nat #42 SGC LP #54 SGM24 LP 1.45mm Nat #41 Nat #42 SG14 LP #53 SGM34 LP 1.5 m[...]

  • Page 87

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  87  Orifice  Size  at  Sea  Level  Chart  Orifice Size Required at Other Elevations Orifice Size at Sea Level 2000 3000 4000 5000 6000 7000 8000 9000 10,000 30 30 31 31 31 [...]

  • Page 88

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  88  Wiring  Diagrams [...]

  • Page 89

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual    89  Simplified  Wiring  Diagrams  Wiring  Diag ram  –  Full  Vat  with  SCB [...]

  • Page 90

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual    90  Wiring  Diag ram  –  Twin  Vat  with  SCB [...]

  • Page 91

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  91  Wiring  Diag ram  –  Basket  Lifts [...]

  • Page 92

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  92  Wiring  Diag ram  –  Filter  Motor  115V ‐ 60Hz [...]

  • Page 93

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  93  Wiring  Diagr ams  –  Filter  Motor  208 ‐ 240V [...]

  • Page 94

    Pitco  Solstice  and  Solstice  Supreme  High  Efficiency  Gas  Fryers     SG/SSH  Series  Service  Ma nual  94  Notes  L22-345 R0[...]