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Southbend SB1017 manual

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Table of contents for the manual

  • Page 1

    Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © May , 2010 Revised F ebruar y , 2011 (J B) F or Machines Mfg. Since 8/09 M O D E L S B1017 O WN E R'S MAN UAL 5" x 6" H O R I Z O NT AL/VE RTI C AL BAN D S A W[...]

  • Page 2

    Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs[...]

  • Page 3

    T able of Contents Blade Tension ..................................................... 25 Blade Breakage .................................................. 25 Blade Care & Break-In ...................................... 26 Blade Care ........................................................ 26 Blade Break-In .....................................[...]

  • Page 4

    INTRODUCT ION -2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 I N TRODUCT ION Ab out T his Mac hine Capabilities This metal cutting bandsaw uses a gravity-fed blade to make straight cuts through workpieces that are clamped in a vise. Since the workpiece is secured and remains stationary while the blade feeds automatically, accuracy and ope[...]

  • Page 5

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -3- I N TRODUCT ION Identification Serio us perso nal injur y could o ccur if you conn ec t the machine to power befor e comple ting the se tup proce ss. DO N OT connec t power until inst ruc ted to do so later in this manu al. Untr ained use rs hav e an inc rease d r isk of serious ly i njuring [...]

  • Page 6

    -4- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 I N TRODUCT ION Mac hine Specifications Model S B1017 5" x 6" Horizont al/V er tical Bandsaw Product Dimensions: Weight ...................................................................................................................................................................[...]

  • Page 7

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -5- I N TRODUCT ION Main Specifications: Operation Information Head Swivel.......................................................................................................................................................... 45 deg. Blade Speeds ................................................[...]

  • Page 8

    SAFETY -6- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 S AF ET Y Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal pr[...]

  • Page 9

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -7- S AF ET Y 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts. 6. Mental Aler tness: Operating[...]

  • Page 10

    -8- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 S AF ET Y Additional Met al Bandsaw Safety 1. Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or missing teeth before each use. 2. Hand Place[...]

  • Page 11

    P R E P AR A TI ON F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -9- P R EP ARA T ION Preparation Over view The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow to prepare your machine for operation. Specific steps for each of these points will be covered[...]

  • Page 12

    -10 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage ............................... 110V/120V Cycle .................................................[...]

  • Page 13

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 1- P R EP ARA T ION Serious injury could occur if you connec t the machine to po wer befor e completin g the setup p rocess . D O NOT co nnec t to p ow e r unt il instruc ted l ater in this manua l. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The [...]

  • Page 14

    -1 2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Inventor y The items listed below are optional components and are not required for bandsaw operations. Their installation and use is covered in Operation , beginning on Page 19 . Parts A and D are required for Vertical Cutting ( Page 30 ). Description Qty M. Table (Vertical[...]

  • Page 15

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 3 - P R EP ARA T ION Assembly T o assemble the b andsaw: 1. Attach the front and rear panels of the stand together as shown in Figure 7 with (6) M8- 1.25 x 15 hex bolts, (6) M8-1.25 hex nuts hex nuts, and (12) 8mm flat washers. Figure 7 . F ront and rear panel assembly . Figure 9. Left side pan[...]

  • Page 16

    -14 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Figure 11. Wheel assembly . Figure 12. Leveling feet. Figure 13. Mounting bandsaw to st and. 6. Insert the axle through the holes in the base assembly, then slide the wheels over the axle and secure each with a cotter pin, as shown in Figure 11 . 7. Thread the leveling feet [...]

  • Page 17

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 5 - P R EP ARA T ION Figure 15. Installing belt. Figure 17 . Pulley cover knob. 11. Pivot the motor assembly upward, then place the belt over the gearbox and motor pulleys, as shown in Figure 15 . 12. Install the pulley cover ( Figure 16 ) with two M6-1 x 12 hex bolts, three 6mm flat washers, a[...]

  • Page 18

    -16 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughly remove. Be[...]

  • Page 19

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -17 - P R EP ARA T ION Physical Environment Electrical Inst allation L ighting W eight Load Space Allocation P ower Connection 38" 6" Min. 19" 16¾" 35¾" W all (Dr awing Not to Scale) Figure 19. Clearances. W eight Load Refer to the Machine Specifications for the weight [...]

  • Page 20

    -1 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Power Connection Elec t rocut ion or fir e may occ ur if machine is ungr ounded , incorr ec tly connec ted to power , or connec ted to an unde rsize d circ uit . Use a quali fied elec tr ician to ensur e a safe powe r connec tion. Once your machine is set up and assembled a[...]

  • Page 21

    OP E R A TI ON F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 9 - OP E RA T ION Operation Over view T o complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks/adjusts the V-belt position on the pulleys to ensure the correct cutting speed for the workpiece. [...]

  • Page 22

    -2 0 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Controls Refer to Figures 20 – 21 and the following descriptions to become familiar with the basic controls of this machine. A. Blade T ension Knob: Adjusts the position of the upper blade wheel to apply or release blade tension. B. Guide Post Knob: Locks the guide post in t[...]

  • Page 23

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -21- OP E RA T ION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a given operation. Blade T erminology A. Kerf: The[...]

  • Page 24

    -22 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 23 ). Each removes material in a different manner when cutting the workpiece. Standar d (or Raker) V ariable Pitch (VP) V ariable Pitch P ositiv e Rake Hook (or Claw) Skip (or Skip T ooth) Figure 24. [...]

  • Page 25

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -2 3 - OP E RA T ION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades. However, for exact specifications of bandsaw blades that are correct for your operation, contact the b[...]

  • Page 26

    -2 4 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Blade Changes Change blades when they become dull, damaged, or if the operation requires a different type of blade. T o change the blade on the bandsaw: 1. DISCONNECT BANDSAW FROM POWER! 2. Raise the head of the bandsaw to the vertical position, use the head locking pin to hol[...]

  • Page 27

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -2 5 - OP E RA T ION blade selection Blade T ension Proper tension is essential to avoid vibration, twist, or`slippage on the wheels. A correctly tensioned blade provides long life, straight cuts, and efficient cutting times. The three major signs of incorrect tension are: 1) The blade stalls in t[...]

  • Page 28

    -2 6 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Blade Care & Break- In Blade Care To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate,feedpressure,andbladespeed.Keepyour blades clean, since dirty or gummed [...]

  • Page 29

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 2 7- OP E RA T ION Blade Speed Char t Figure 32. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 85 (26) 321 (98) 180~220 (54) (67) 95~213 (29) (65) 242 (75) 65~85 (20) (26) 180~220 (54) (67) 75~118 (25) (36) [...]

  • Page 30

    -2 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION The downfeed pressure is controlled by the spring and handle shown in Figure 34 . To decrease downfeed pressure, twist the handle clockwise to increase spring tension. To increase downfeed pressure, twist the handle counterclockwise to release spring tension. The work stop can[...]

  • Page 31

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -2 9 - OP E RA T ION 3. Tighten the hex bolts. 4. Loosen the hex bolt on the vise jaw so the jaw can float, then match the angle of the workpiece and re-tighten the hex bolt. 5. Tighten the vise against the workpiece. Figure 39 shows the correct methods for holding different workpiece shapes. 2. U[...]

  • Page 32

    -30 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Blade Guide The upper blade guide should be positioned as close to the workpiece as possible for all cutting operations. The support provided by keeping the blade guides close ensures straight cuts by keeping the blade from twisting and drifting off the cut line. T o adjust the[...]

  • Page 33

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 31- OP E RA T ION 7 . Place a level on the table, as shown in Figure 44 , then use the vertical stop bolt shown in Figure 45 along with the slotted table mount bracket to level the table. Figure 44 . Leveling vertical setup. Figure 45. V er tical stop b olt (blade cover removed for clarity). V e[...]

  • Page 34

    A CC ESSORI ES SB129 8—S B L Bench Lathe Shop Clock SB129 9—S B L T oolroom Lathe Shop Clock SB13 00—S B L L athe with Man These fine traditional shop clocks are constructed with a metal antique-finished frame. They are easy to read from a distance and measure 14" in diameter. Pictures just don't do them justice. They are very nice [...]

  • Page 35

    MAI NTE NANC E F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -33 - MAI NTE NAN C E Maintenance Sc hedule Daily • Check/correctloosemountingbolts. • Check/correct damaged or dull saw blade. • Check/correct worn or damaged wires. • Clean/protect table. • Cleanmetalchipsfromupperandlower wheel are[...]

  • Page 36

    -34 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 MAI NTE NAN C E Figure 49 . Gear box location. Gear Box Mac hine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good conditio[...]

  • Page 37

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -35 - MAI NTE NAN C E 4. Fill the gearbox with the recommended gear oil so components above the normal oil level do not develop rust. (Make sure to put a tag on the controls as a reminder for the re- commissioning process to adjust the gear oil level before starting the machine.) If the machine wi[...]

  • Page 38

    -36 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 MAI NTE NAN C E 6. Adjust the tracking set screw, as shown in Figure 53 , then tighten the lower hex bolt loosened in Step 4 . — Tightening the tracking set screw will move the blade closer to the shoulder of the wheel. — Loosening the tracking set screw will move the blade away from the[...]

  • Page 39

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 3 7- MAI NTE NAN C E The blade can be adjusted square to the vise table. A blade that is square will improve your cutting results and extend the life of your blade. T o square the blade to the t able: 1. DISCONNECT BANDSAW FROM POWER! 2. Separate the blade guides as far as possible, then lower t[...]

  • Page 40

    TROUBLESHOOT I NG -38 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Machine does not start. 1. Power supply switched off/has incorrect voltage. 1. Switch power supply on/verify voltage.[...]

  • Page 41

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -39 - T ROU B LESHOO T I NG Machine stalls or slows when operating. 1. Too much pressure when feeding workpiece. 1. Reduce pressure when feeding workpiece. 2. Workpiece is warped and binding blade. 2. Fabricate a jig for better workpiece control. 3. Blade is not correct for material being cut. 3. [...]

  • Page 42

    -4 0- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 T ROU B LESHOO T I NG The cut is crooked, the blade wanders, slow cuts, or shows overheating on one side of the cut or the blade. 1. The feed pressure is too high. 1. Decrease the feed rate. 2. Too much side pressure when feeding workpiece in vertical mode. 2. Feed workpiece straight into th[...]

  • Page 43

    E LE CTR I CAL F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 4 1- E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machi[...]

  • Page 44

    - 42 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 E LECT R ICAL 220V Conversion Wiring diagrams are provided in this section showing the Model SB1017 wired for both 110V and 220V. Refer to these diagrams if needed when following this procedure. Additionally, you must purchase a 220V toggle switch (Part No. PSB1017204) in order to complete [...]

  • Page 45

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 43- E LECT R ICAL W iring Diagram Hot Hot Ground Rewired for 220V 220 V A C 6-15 Plug (As Recommended) Star t Capacitor 200M FD 125V AC 6 1 4 Star t Capacitor 200M FD 125V AC ON /O FF T oggle Switch 5 2 3 6 1 4 5 2 3 Ground Neutral Hot GND Ground 110 V A C Motor 110V Motor (Rewired for 220V) 5-1[...]

  • Page 46

    P ARTS -44 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS T able 30 28 32-1 32-2 38 39 34 188 35 36 187 67 52 53 122 49 67 31 27 157 155 156 18 22 91 37 28-1 403 404 402 401 410 409 407 18 411 A 22 18 157 91 32 A REF PART # DE SCR IP TIO N REF PART # DES CRI PT ION 18 PLW04 LOCK WASHER 3/8 53 PB38 HEX BOLT 7/16-14 X 2 22 PSB1017022 WI[...]

  • Page 47

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 45- P ARTS Cabinet St and REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 4 PSB1017004 CABINET STAND ASSEMBLY 4-11 PSB1017004-11 FOOT PAD ASSEMBLY 4-1 PSB1017004-1 LEFT PANEL 4-12 PSB1017004-12 LIFTING HANDLE 4-2 PSB1017004-2 RIGHT PANEL 4-13 PB87M HEX BOLT M8-1.25 X 15 4-3 PSB1017004-3 RE[...]

  • Page 48

    - 46- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS Head 73 15 45-1 45 50 20 19 46 47 54 208 207 61 17 43 50 212 51 120 50 71-1 198 113 51 412 80 103-1 214 109 103-4 103-5 72 100 120 123 2 103-2 103-3 81 90 75 104 189 93 92 3 118 59-2 59 59-1 59-3 55-3 55-1 55 55-2 3 55-4 71 90-5 90-6 90-7 90-5 90-4 90-1 90-3 90-2 77-1 77-5 77-2 77 3 7[...]

  • Page 49

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 47- P ARTS Head Par ts L ist REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 2 PN05 HEX NUT 1/4-20 77-5 PSB1017077-5 BUSHING 3 PW06 FLAT WASHER 1/4 79 PSB1017079 BLADE TENSION KNOB BOLT 3/8-16 X 94 15 PSB1017015 TENSION ROD ASSEMBLY 80 PSB1017080 COMPRESSION SPRING 17 PSB1017017 HEAD PIVOT[...]

  • Page 50

    - 48- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS Motor & Blade Guides 64 134 133 66 35 63 132 134 40 41 100 72 89 101-1 101 35 69 83 6 84 99 98 86 158 86-1 112 99 1 74 16 44 85-1 85 118 116 159 119 111 94-1 94 94-2 94-3 85-2 85-6 85-7 85-3 85-4 85-5 83 64-4 64-5 64-9 64-2 64-5 64-3 64-6 64-1 64-10 64-12 64-11 64-8 64-7 63-2 63-5[...]

  • Page 51

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 49 - P ARTS Motor & Blade Guides Par ts L ist REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 1 PB07 HEX BOLT 5/16-18 X 3/4 69 PB24 HEX BOLT 3/8-16 X 1-1/4 6 PN02 HEX NUT 5/16-18 72 PSB1017072 BEARING COVER 16 PSB1017016 MOTOR CORD 18G 3W 74 PK12M KEY 5 X 5 X 30 35 PW02 FLAT WASHER 3/8[...]

  • Page 52

    - 50 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS Switc h 203-1 203-4 203 OFF 203-2 203-3 ON 203-7 203-6 76-3 76-2 76 76-1 REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 76 PSB1017076 SWITCH SHUT-OFF ASSEMBLY 203-2 PSB1017203-2 SWITCH COVER 76-1 PSB1017076-1 SWITCH SHUT-OFF PLATE 203-3 PSB1017203-3 SWITCH INDICATOR PLATE 76-2[...]

  • Page 53

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 51- P ARTS Mac hine L abels The safet y labels p rovided wit h your mach ine are used to make the op erator aware of the machine haz ards and ways to pr ev ent inj ur y . The owner of th is machine MU ST maint ain the origin al locat ion and re adabili ty of th ese safety la bels . If any label [...]

  • Page 54

    - 52 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 NO TES[...]

  • Page 55

    W AR R ANTY & R ETU R N S F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 53 - W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repair[...]

  • Page 56

    South Bend L athe Co. P .O. Box 2027 Bellingham, WA 9 8227 P HON E: ( 36 0) 73 4-1 540 (Administrative Offi ces) FA X: ( 36 0) 67 6-10 75 (International) FA X: ( 36 0) 73 4-163 9 (U SA only) southbendla the .com Printed In T aiwan #JB12681[...]