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Stanley Black & Decker EP30200 manual

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Table of contents for the manual

  • Page 1

    © 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 69924 2-2015 V er-8 USER MANUAL Safety , Operation and Maintenance EP30200 ELECTRONIC PIN BRAZING UNIT EP30200[...]

  • Page 2

    2 ► EP30200 User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONF ORM ITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RMITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi [...]

  • Page 3

    EP30200 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of the unit, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certied de[...]

  • Page 4

    4 ► EP30200 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emp[...]

  • Page 5

    EP30200 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repair[...]

  • Page 6

    6 ► EP30200 User Manual WARNING Make sure battery charging is only accomplished in a well ventilated room. DO NOT PLACE THE CONTROL BOX ON T OP OF THE BA TTERIES. REMOVE THE BA TTERY BOX COVER. Battery charging produces explosive gases. A battery explosion can cause serious injuries. Avoid battery explosions by keeping cigarettes, sparks, and [...]

  • Page 7

    EP30200 User Manual ◄ 7 OPERA TION PREP ARE THE RAIL SURF ACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required. Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or other contamination at the points where the braz - ing is g[...]

  • Page 8

    8 ► EP30200 User Manual Pin Holder Ring Holder SWITCH Dial a. The ring holder is a "push t" to the gun. T o remove it from the gun, simply pull it away from the gun. b. The pin holder is threaded onto a threaded shaft in the gun and locked in place with a nut. Place an open end wrench over the nut and an open end wrench over the a[...]

  • Page 9

    EP30200 User Manual ◄ 9 NOTE: The EP30 does not have a power switch. 1 1. Position the terminal lug of the bonding cable against the cleaned surface of the rail. Position the gun against the cable lug so that the brazing pin is at the top edge of the cable lug hole. See Figure 4 below . Figure 4. Gun position IMPORT ANT Make sure the correct ferr[...]

  • Page 10

    10 ► EP30200 User Manual PROBLEM CAUSE SOLUTION Brazing pin does not ignite or does not ignite long enough. Batteries not charged or are defective. T est batteries for proper charge. Replace and/or charge as necessary . Blown fuse. Check fuses. Magnetic ground faulty . Check that surface magnetic ground is applied to is ground clean. Check magnet[...]

  • Page 11

    EP30200 User Manual ◄ 1 1 • Check that the pin holder is not burnt or not holding the pin tightly . If not, remove the ring holder , clean all the parts and squeeze the ngers of the pin holder together . • Check the cables on the gun from time to time for damage. Replace as required. • Check that the lift level is correct with lift level[...]

  • Page 12

    12 ► EP30200 User Manual EP30200 V oltage............................................................................................................................................................................................... 36V dc Approximate Number of Brazings per Battery Charge ..........................................................[...]

  • Page 13

    EP30200 User Manual ◄ 13 PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring holder set for 8-9,5 mm brazing pins. 37945 Ring Holder , 8 m[...]

  • Page 14

    14 ► EP30200 User Manual BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, 300 mm long 35835 39244 25 mm², 200 mm long 35835 37944 50 mm², 185 mm long 35836 39705 Bond Wire 16" OAL x 25 mm 35835 3[...]

  • Page 15

    EP30200 User Manual ◄ 15 Fuses, Chargers, & Batteries Part No. Description 56557 Fuse, PCB EP30/60 56558 Fuse, Grinder Outlet EP30 56559 Fuse, Control Cable EP30 56560 Auto Fuse, 5A EP60 56561 Auto Fuse, 15A EP60 56562 Auto Fuse, 30A EP60 35866 Charger 36 VDC 7 AMP EP30/60 W/ Special DC plug. 47320 Inverter 12V DC-1 10V AC 41769 Battery Charg[...]

  • Page 16

    16 ► EP30200 User Manual CABLES Part No. Description 35809 Ground Cable_____________________________________ 35806 Carrying Harness__________________________________ 35820 Extension Cable for Grinding_________________________ 35819 Extension Cable for Ground__________________________ 41768 Adapter , Charging__________________________________ 6221[...]

  • Page 17

    EP30200 User Manual ◄ 17 GUNS Part No. Description BG10100 Pin Brazing Gun____________________________________ BG10101 Angle Head Gun____________________________________ Plugs Part No. Description 35823 Plug Male Grinder 4-Pin______________ 65831 Plug Male Controller Gun 3-Pin______________ 66696 Plug Male Power Supply Gun Cable__________________[...]

  • Page 18

    18 ► EP30200 User Manual A A 01 02 03 04 05 06 07 09 13 12 08 18 17 14 14 19 24 15 16 16 15 10 11 11 23 23 20 30 29 27 28 28 22 21 24 25 25 25 26 26 25 26 25 31 26 25 25 26 29 30 25 31 30 30 29 29 32 32 33 Electronic box for EP30 XC 34. Resistor & Circuit Board Unit Assembled and precalibrated INTERNAL ELECTRONIC CONTROL BOX EP30 P ARTS ILLUS[...]

  • Page 19

    EP30200 User Manual ◄ 19 Item Part No. Qty Description 01 66838 1 FRAME EP30 02 66846 1 LABEL EP30 03 66839 1 CIRCUIT BOARD 04 66018 1 RELA Y 05 66840 1 CIRCUIT BOARD MOUNTING PLA TE 06 66841 1 RESISTOR MOUNTING PLA TE 07 66698 1 RESISTOR ASSY W/CABLE 08 66843 1 YELLOW LED LENS 09 66844 1 RED LED LENS 10 66694 1 KNOB FOR ROT ARY SWITCH 11 66695 1[...]

  • Page 20

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]