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Stanley Black & Decker HG60 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 67373 9/2014 V er . 6 USER MANUAL Safety , Operation and Maintenance HG60 HYDRAULIC BULL NOSE GRINDER[...]

  • Page 2

    [...]

  • Page 3

    HG60 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an au- thorized and certied dealer . Please read the following warning. For the nearest authorized and certi?[...]

  • Page 4

    4 ► HG60 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    HG60 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► HG60 User Manual GRINDING WHEEL SAFETY • Ensure that the grinding stone is correctly mounted and tightened before use. • Operate the grinder at “no load” for 30 seconds in a safe position and ensure there is no vibration or other defects detected. If considerable vibration or other defects are detected, stop operation of the tool imme[...]

  • Page 7

    HG60 User Manual ◄ 7 SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 8

    8 ► HG60 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 9

    HG60 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 10

    10 ► HG60 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]

  • Page 11

    HG60 User Manual ◄ 1 1 PRE-OPERA TION PROCEDURES PREP ARA TION FOR INITIAL USE Each unit as shipped has no special unpacking or as- sembly requirements prior to usage. Inspection to as- sure the unit was not damaged in shipping and does not contain packing debris is all that is required. After instal- lation of a grinding stone a unit may be put [...]

  • Page 12

    12 ► HG60 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a clean d[...]

  • Page 13

    HG60 User Manual ◄ 13 Problem Cause Solution Grinder does not run. Hydraulic power source not functioning. Check power source for proper ow and pressure (7–10 gpm/26–38 lpm @ 1500–2000 psi/105–140 bar . Couplers or hoses blocked. Locate and remove restriction. Hydraulic motor failure. Inspect and repair . Hydraulic lines not connected.[...]

  • Page 14

    14 ► HG60 User Manual Wheel Capacity ............................................................................... 3 in. dia. × 5 in. long × 5/8-1 1 arbor (type 16-19) Pressure Range ................................................................................................................ 1000–2000 psi/70–140 bar Maximum Back Pressu[...]

  • Page 15

    HG60 User Manual ◄ 15 OIL FLOW IN HG60 P ARTS ILLUSTRA TION[...]

  • Page 16

    16 ► HG60 User Manual ITEM P ART NO. QTY DESCRIPTION 1 26229 1 CAUTION STICKER 2 06316 4 BUSHING 3 00178 1 O-RING* 4 73308 1 IDLER SHAFT KEYED 6 04031 2 DOWEL PIN 7 26212 1 NAME T AG 8 03249 8 CAPSCREW 9 27602 2 OIL TUBE 10 30381 1 DIPPED HANDLE 11 30366 2 CAPSCREW 12 00018 4 O-RING* 13 21437 1 FRONT BEARING HOUSING ASSY (INCL ITEM 2,) 14 03227 2[...]

  • Page 17

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  • Page 18

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]