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Stanley Black & Decker PG10 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 65846 2/2015 V er . 6 USER MANUAL Safety , Operation and Maintenance PG10 HYDRAULIC PROFILE GRINDER[...]

  • Page 2

    2 ► PG10 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so[...]

  • Page 3

    PG10 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► PG10 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    PG10 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before per- forming general maintenance or repairs. [...]

  • Page 6

    6 ► PG10 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 7

    PG10 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 8

    8 ► PG10 User Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTR[...]

  • Page 9

    PG10 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity [...]

  • Page 10

    10 ► PG10 User Manual PRE-OPERA TION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1. Using a calibrated ow meter and pressure gauge, check that the hydraulic power source develops a ow of 7–10 gpm/26–38 lpm at 2200–2300 psi/152– 159 bar . 2. Make certain the hydraulic power source is equipped with a relief valve set to open at 2100–225[...]

  • Page 11

    PG10 User Manual ◄ 1 1 OPERA TING PROCEDURES 1. Observe all safety precautions. 2. Always start the grinder with the grinding wheel away from the work surface by turning the hand wheel counter clockwise to raise the wheel. 3. Move the hydraulic circuit control valve to the ON position. 4. Squeeze the trigger momentarily . If the grinder does not [...]

  • Page 12

    12 ► PG10 User Manual 1. The gears and bearings in the ram, spindle, and housing assemblies should be regreased every 6 months or 500 hours. This procedure must be ac- complished by a trained technician. 2. After each servicing, measure the spindle speed (rpm – revolutions per minute) at 12 gpm/45 lpm in - put. The nominal speed is 4000, not to[...]

  • Page 13

    PG10 User Manual ◄ 13 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a clean d[...]

  • Page 14

    14 ► PG10 User Manual PROBLEM CAUSE SOLUTION Grinder does not run. Hydraulic power source not functioning. Check power source for proper ow and pressure (7–10 gpm/26–38 lpm @ 1500–2000 psi/ 105–140 bar . Couplers or hoses blocked. Locate and remove restriction. Hydraulic motor failure. Inspect and repair . Hydraulic lines not connected[...]

  • Page 15

    PG10 User Manual ◄ 15 Wheel Capacity ............................................................. 6 in. dia. × 3 in. thk × 5/8-1 1 threaded arbor (T ype 6) U.S.A. Pressure Range................................................................................................................ 1000–2000 psi/70–140 bar Maximum Back Pressure.....[...]

  • Page 16

    16 ► PG10 User Manual PG10 P ARTS ILLUSTRA TION[...]

  • Page 17

    PG10 User Manual ◄ 17 PG10 P ARTS ILLUSTRA TION[...]

  • Page 18

    18 ► PG10 User Manual ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSY 2 00713 2 DOWEL PIN 3 06854 1 IDLER SHAFT 4 25717 1 IDLER GEAR 5 00178 1 O-RING, 2-1/8 × 2-1/4 × 1/16 70D • 6 00669 1 QUAD RING • 7 19884 1 SEAL GLAND 8 25166 1 MOTOR SHAFT 9 00148 1 BEARING 10 00166 1 RET AINING RING 11 00120 8 CAPSCREW 12 01604 3 O-RING (INCL WITH ITEM 1) [...]

  • Page 19

    PG10 User Manual ◄ 19 ITEM P/N QTY DESCRIPTION 88 03973 1 MALE COUPLING, P ARKER 47437 1 MALE COUPLING, AEROQUIP 89 25842 1 WRENCH (SHIPPED LOOSE) 90 17904 1 RET AINING RING 91 18008 2 SPRING WASHER 92 24819 1 SPRING 93 28914 1 FLOW CONTROL (PRE-SET) 94 00955 1 PIPE PLUG 95 24289 1 PLUG 96 0141 1 1 O-RING, .488 × .624 × .078 -906 • 97 20145 1[...]

  • Page 20

    20 ► PG10 User Manual ITEM P/N QTY DESCRIPTION 1 69915 1 SP ARK BARRIER SECONDARY 2 69899 1 GUARD WELDMENT 3 65202 1 SP ARK BARRIER 4 62402 1 SP ARK GUARD FRAME WELDMENT 5 2072 8 CAPSCREW 6 70743 9 F ABRIC SNAP 7 2395 9 CABLE TIE (NOT PICTURED) 69814 1 SP ARK GUARD ASSY (INCL ITEMS 3 & 4) 69820 1 SP ARK GUARD KIT (INCL ITEMS 1 THRU 7 SP ARK G[...]

  • Page 21

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  • Page 22

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]