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Stanley Black & Decker PG05 manual

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Table of contents for the manual

  • Page 1

    © 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 28072 1 1/2013 V er . 6 S afety , O pera tiOn and M aintenance USer ManUaL FG10 HYDRAULIC FROG GRINDER PG05 HYDRAULIC PROFILE GRINDER[...]

  • Page 2

    2 ► FG10 Service Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools __________________ ______________________ ______________________________ I, the undersigned: Ich, der Unte rzeichnende: Je soussigné: El abaj[...]

  • Page 3

    FG10 Service Manual ◄ 3 T ABLE OF CONTENTS SERVICING THE ST ANLEY HYDRAULIC FROG GRINDER/PROFILE GRINDER. This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . P[...]

  • Page 4

    4 ► FG10-PG05 Service Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown bel[...]

  • Page 5

    FG10-PG05 Service Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing gener[...]

  • Page 6

    6 ► FG10-PG05 Service Manual T OOL STICKERS & T AGS 29715 PG05 Name T ag 28727 FG10 Name T ag 25610 Railroad Help Desk Decal SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRI[...]

  • Page 7

    FG10-PG05 Service Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructe[...]

  • Page 8

    8 ► FG10-PG05 Service Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEA[...]

  • Page 9

    FG10-PG05 Service Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection c[...]

  • Page 10

    10 ► FG10/PG05 Service Manual OPERA TION 3. Using the wrench (127) provided, place it on the ats of the drive ange. Place a strap wrench on the grinding wheel and then tighten by gripping and turning the strap wrench while holding the wrench provided. 4. Replace the guard weldment. WHEEL PIVOT ADJUSTMENTS FOR PROFILE OR FROG GRINDING OPERA [...]

  • Page 11

    FG10/PG05 Service Manual ◄ 1 1 OPERA TION Cross Section of T ypical Rail Figure 3. Prole Grinding USING THE EXTENSION ASSEMBL Y The extension assembly (128) can be used at anytime by simply connecting it to one end of the grinder at the barrel nut (61) and clamping it in place by turning the adjustable handle (44). CONNECTING THE HOSES 1. Wipe[...]

  • Page 12

    12 ► FG10/PG05 Service Manual OPERA TION 6. Grind a small amount of material at a time adjust- ing the grinding wheel as necessary by turning the handwheel. Note: If the grinder is not loaded against a work sur- face when the trigger is released, the wheel will take 5-10 seconds to come to a complete stop. Avoid un- intentional contact of the gri[...]

  • Page 13

    FG10/PG05 Service Manual ◄ 13 T OOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic syst[...]

  • Page 14

    14 ► FG10/PG05 Service Manual TROUBLESHOOTING PROBLEM CAUSE SOLUTION Grinder does not run Hydraulic power source not functioning. Check power source for proper ow and pressure (7-10 gpm/ 26-38 lpm @ 1500-2000 psi/ 105-140 bar . Couplers or hoses blocked. Locate and remove restriction. Hydraulic motor failure. Inspect and repair . Hydraulic lin[...]

  • Page 15

    FG10/PG05 Service Manual ◄ 15 SPECIFICA TIONS Wheel Capacity ............................................................. 6 in. dia. x 3 in. thk x 5/8-1 1 threaded arbor (T ype 6) U.S.A. Pressure Range.................................................................................................................. 1000-2000 psi/70-140 bar Maximu[...]

  • Page 16

    16 ► FG10-PG05 Service Manual FG10-PG05 P ARTS ILLUSTRA TION A B 1 2 3 7 17 5 6 15 14 16 24 8 9 10 11 12 13 7 20 132 21 22 23 4 25 26 27 38 29 28 30 31 25 32 33 34 35 36 37 28 39 40 41 42 43 44 45 46 47 48 51 50 49 33 58 57 56 88 62 59 61 60 44 68 67 66 65 64 70 69 71 72 73 74 65 64 44 52 53 54 55 75 66 60 59 88 76 62 61 79 77 78 58 57 56 85 81 8[...]

  • Page 17

    FG10-PG05 Service Manual ◄ 17 FG10-PG05 P ARTS ILLUSTRA TION NOTE Some of the following item numbers are not included in the light weight model of the PG05 Prole Grinder 44 52 56 57 58 59 60 61 62 63 64 65 66 88 89 90 91 129[...]

  • Page 18

    18 ► FG10-PG05 Service Manual FG10 P ARTS LIST ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSEBL Y 25251 1 HYREVZ MOTOR ASSY (INCL ITEMS 4-15, 17, 18, & 20-23) 2 01604 3 O-RING • 3 25790 1 CAUTION STICKER (US MODELS) 4 00713 2 DOWEL PIN 5 25718 2 DRIVE GEARS 6 00178 1 O-RING, 2-1/8 X 2-1/4 X 1/16 70D • 7 06316 4 BUSHING 8 19905 1 FRONT BEARI[...]

  • Page 19

    FG10-PG05 Service Manual ◄ 19 FG10 P ARTS LIST ITEM P/N QTY DESCRIPTION 86 26056 2 WHEEL PIVOT 87 26022 1 PIVOT SHAFT WHEEL 88 26024 2 WHEEL, 3.3 INCH 89 12175 4 W ASHER 90 26203 4 BALL BEARING 91 26046 2 ROLLER 92 26247 4 FLANGED BUSHING 93 01606 2 O-RING, -120 • 94 25277 1 WIPER • 95 2621 1 1 GUARD WELDMENT (US MODELS ONL Y) 96 02525 3 CAPS[...]

  • Page 20

    20 ► FG10-PG05 Service Manual PG05 P ARTS LIST ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSEBL Y 25251 1 HYREVZ MOTOR ASSY (INCL ITEMS 4-15, 17, 18, & 20-23) 2 01604 3 O-RING • 3 25790 1 CAUTION STICKER 4 00713 2 DOWEL PIN 5 25718 2 DRIVE GEARS 6 00178 1 O-RING, 2-1/8 X 2-1/4 X 1/16 70D • 7 06316 4 BUSHING 8 19905 1 FRONT BRG HSG ASSY (INC[...]

  • Page 21

    FG10-PG05 Service Manual ◄ 21 PG05 P ARTS LIST 85 17668 2 ROLL PIN 86 26056 2 WHEEL PIVOT 87 26022 1 PIVOT SHAFT WHEEL 88 NO ITEM 89 12175 4 WASHER 90 26203 4 BALL BEARING 91 26046 2 ROLLER 92 26247 4 FLANGED BUSHING 93 01606 2 O-RING, -120 • 94 25277 1 WIPER • 95 2621 1 1 GUARD WELDMENT 96 02525 3 CAPSCREW 97 26248 3 LOCK WASHER 98 26246 2 C[...]

  • Page 22

    22 ► FG10-PG05 Service Manual SP ARK GUARD & INNER GUARD ITEM # P/N QTY DESCRIPTION 1 00719 2 NYLOCK NUT 2 29920 2 CAPSCREW 3 02259 2 WASHER 4 69755 1 SP ARK GUARD 5 69767 1 SP ARK SCREEN 69772 1 SP ARK GUARD ASSY (INCLUDES ITEMS 1 THRU 5) Inner Guard NOTE: Items in this view can be found on the main parts list.[...]

  • Page 23

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  • Page 24

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com[...]