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Stanley Black & Decker HP TWIN8 manual

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Table of contents for the manual

  • Page 1

    © 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 72464 5/2014 V er . 6 HYDRAULIC POWER UNIT USER MANUAL Safety , Operation and Maintenance[...]

  • Page 2

    2 ► HP TWIN8 User Manual[...]

  • Page 3

    HP TWIN8 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certi[...]

  • Page 4

    4 ► HP TWIN8 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to em[...]

  • Page 5

    HP TWIN8 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re - view them carefully before operating the tool and before performing general maintenance or repa[...]

  • Page 6

    6 ► HP TWIN8 User Manual • W arning: Hydraulic uid under pressure could cause skin injection injury . If you are injured by hydraulic uid, get medical attention immediately . • Be observant of the hydraulic hoses lying about the work area, they can be a tripping hazard. • Use proper lifting techniques when handling the power unit, and[...]

  • Page 7

    HP TWIN8 User Manual ◄ 7 DASH, TWIN8, DECAL P/N-205043 LOGO, TWIN8 DECAL P/N-205044 ST ANLEY , FUEL T ANK DECAL P/N-205048 LOGO, TWIN8, FUEL T ANK DECAL P/N-205045 ST ANLEY , HYD T ANK, DECAL P/N-205049 LOGO TWIN8, HYD T ANK DECAL P/N-205046 SAFETY , TWIN8, DECAL P/N-205047 T OOL STICKERS[...]

  • Page 8

    8 ► HP TWIN8 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplas[...]

  • Page 9

    HP TWIN8 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4[...]

  • Page 10

    10 ► HP TWIN8 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid [...]

  • Page 11

    HP TWIN8 User Manual ◄ 1 1 • Chevron AW -MV -32 • Exxon “Univis” J-26 • Mobil D.T .E. 13 • Gulf “Harmony” AW -HVI-150-32 • Shell “T ellus” T -32 • T exaco “Rando” HD-AZ • Union “Unax” AW -WR-32 • T erresolve EnviroLogic 132 4. HYDRAULIC CONNECTIONS The recommended hose length is 25 ft/8 m with a 1/2 inch/12.7 m[...]

  • Page 12

    12 ► HP TWIN8 User Manual COUPLERS (HOSE CONNECTIONS) Facing the control panel, the top (2) male couplers are the PRESSURE FLUID OUT ttings. The bottom (2) female quick disconnect couplers are the RETURN FLUID IN. Their are two independent circuits, one on the left and one on the right, each controlled by the adjacent lever . CONTROLS (DUAL CI[...]

  • Page 13

    HP TWIN8 User Manual ◄ 13 BA TTER Y MAINTENANCE • If the power unit is not in use for two or more months, check the battery once a month and charge if the bat- tery voltage is below 12.5V . Charge at 1.3A for 5-10 hours. • If the battery voltage is below 12.0V , charge at 1.3A for 12-18 hours, let the battery sit for 1-2 hours and check the v[...]

  • Page 14

    14 ► HP TWIN8 User Manual Hours Daily 5 25 50 75 100 125 150 175 200 Foam Air Pre-Cleaner C I I R III R Paper Air Filter C R R Inline Fuel Filter R Spark Plugs (Gap-0.030 in (0.76 mm) R R Engine Oil Filter RRRRR Engine Oil RRRRR Engine Oil Level I Remove Dirt & Debris With Brush I Clean Air Cooling System (don’t use water) C C Hydraulic Flu[...]

  • Page 15

    HP TWIN8 User Manual ◄ 15 FUEL FIL TER, FUEL LINE FROM T ANK T O FIL TER “GG” CONNECTION See Page 27 FUEL LINE FROM T ANK TO FUEL PUMP FUEL V APOR LINE FROM CARBON CANISTER TO ENGINE (CONNECTION “HH”) See Page 27 ENGINE OIL CHECK & FILL (DIP STICK) QUICK ENGINE OIL DRAIN HYDRAULIC OIL FIL TER THROTTLE CABLE AIR CLEANER FUEL T ANK HYDR[...]

  • Page 16

    16 ► HP TWIN8 User Manual GENERAL T ests and adjustments should be performed periodically to ensure the power unit is operating at maximum efciency . Use a calibrated ow and pressure tester . This tester can be used to isolate problems in both the engine and hydraulic system prior to any power unit disassembly . TESTING THE HYDRAULIC CIRCUI[...]

  • Page 17

    HP TWIN8 User Manual ◄ 17 Problem Cause Solution Engine will not start Battery not connected. Attach battery cables, check wires. Weak battery . T est battery , charge or replace. No fuel. Add fuel. Fuel lter plugged. Replace fuel lter . Defective spark plugs. Low Engine Oil Remove plugs, check gap, clean or replace. Check Oil Level Flow Co[...]

  • Page 18

    18 ► HP TWIN8 User Manual Engine: ............................................................................................................. 27 hp OHV , Briggs & Stratton Engine Output Capacity (Dual 5 or Dual 8 Circuits) ...................... T wo 5 gpm/20 lpm Circuits or T wo 8 gpm/30 lpm Circuits Length: ...............................[...]

  • Page 19

    HP TWIN8 User Manual ◄ 19 MODEL ENGINE HYDRAULIC OIL FIL TER OIL FIL TER AIR FIL TER FUEL FIL TER HP28B02 18384 205053 205057 40408 FIL TERS Coupler Male, Parker SAE.................................................................................................................................72398 Coupler Female, Parker SAE......................[...]

  • Page 20

    20 ► HP TWIN8 User Manual 5 2 3 4 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 31 1 3 10 10 10 10 10 10 10 26 10 10 10 3 3 16 7 BB CONNECTION see pg 27 A A CONNECTION see pg 27 Item 24 mounts inside lower frame using fasteners item 10 CC above CC DD DD Item 19 mounts inside lower frame on axles Item 26 control block on pg 22 mou[...]

  • Page 21

    HP TWIN8 User Manual ◄ 21 ITEM P/N QTY DESCRIPTION 1 12470 2 HHCS 10-24UNCX0.875 2 12787 4 FLANGE NUT 5/16-18 3 19534 6 HEX FLANGE BOL T 3/8-16 X 1 4 21713 2 VIBRA TION MOUNT 5 31765 1 PRESSURE SWITCH 6 40369 2 WIRE BOOT 7 59074 6 HEX FLANGE BOL T 1/4-20 X 1/2 8 6751 1 2 RUBBER MOUNT 9 71937 4 HEX FLNG BOL T 3/8-16 X 1 10 71939 28 HEX FLANGE BOL [...]

  • Page 22

    22 ► HP TWIN8 User Manual 5 9 11 12 13 14 15 17 19 21 22 23 24 25 31 32 33 34 35 36 37 38 40 42 44 46 1 2 3 4 10 16 18 20 26 28 29 30 47 48 9 7 9 11 49 11 11 11 11 9 9 45 45 See pg-20 for mounting location of Item 26 Control Block Connects to (Item 7) below Connects to back of control block, item 26 Below Connects to lower ttings on Hyd tank C[...]

  • Page 23

    HP TWIN8 User Manual ◄ 23 NOTE: CONTROL BLOCK ASSEMBL Y P/N-203051 (INCLUDES THE FOLLOWING) Item 1 thru 4, 10, 16, 18, 26, 28 thru 30. COUPLER SET 72396 (INCLUDES MALE AND FEMALE) ITEM P/N QTY DESCRIPTION 1 04216 2 W ASHER 2 04313 2 RET AINING RING 3 06988 2 BACK-UP RING -018 4 06989 2 O-RING 5 10793 2 HSHCS 3/8-16 X 1-1/4 7 40364 1 ELBOW 45 3/4 [...]

  • Page 24

    24 ► HP TWIN8 User Manual D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 4637.0 SCALE: 0.300 DRAWN BY: MATERIAL CODE: CONFIDENTIAL - THIS DOCUMENT AND ALL INFORMATION CON[...]

  • Page 25

    HP TWIN8 User Manual ◄ 25 COOLER PUMP HYDRAULIC T ANK HYDRAULIC FIL TER ASSY CONTROL BLOCK TOOL CONNECTIONS HYDRAULIC FLOW[...]

  • Page 26

    26 ► HP TWIN8 User Manual 3 10 11 12 14 16 17 22 30 32 33 34 36 37 38 39 40 41 49 50 52 5 6 7 8 13 18 20 25 27 28 29 53 14 14 12 15 -10 SAE ttings attach to pump. Connects to lower tting on cooler , see JJ pg-22 CONTROL BLOCK ASSEMBL Y P/N-203051 (INCLUDES THE FOLLOWING) Item 5 thru 8, 13, 18, 20, 25, 27 thru 29, and 53. Connects to upper ?[...]

  • Page 27

    HP TWIN8 User Manual ◄ 27 1 2 3 4 5 6 7 1 3 5 6 7 8 10 11 12 13 14 15 16 18 19 6 7 6 6 HYDRAULIC OIL FIL TER P/N- 40408 (NOT PICTURED) HYDRAULIC T ANK FUEL T ANK V APOR LINE CONNECTION “HH” T O ENGINE (SEE P AGE 15) FUEL LINE CONNECTION “GG” TO FUEL FIL TER (SEE P AGE 15) CONNECTS T O “AA” SEE P AGE 20 CONNECTS T O “BB” SEE P AGE [...]

  • Page 28

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulics.com[...]