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Taylor RD30 manual

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Table of contents for the manual

  • Page 1

    Models RD30 & RC25 Remote Slim - Line Sl ush F reezer Original Ope rating Instr uctions 051060 - - M 1 1/99 (Original Publication) (Up dated 6/1 1/12)[...]

  • Page 2

    Com plete this page for quick r efer ence when ser vice i s requir ed: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the data label: Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampacity : A E November, 1999 T aylor All right s res erv[...]

  • Page 3

    T able of Conte nts Models R D3 0/RC 25 T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Electri cal Connections 2 ......................................[...]

  • Page 4

    Mode ls RD3 0/RC 25 T able of C ontents T able of C ontents - - P age 2 Cleaning 21 ............................................................. Disassemb ly 21 .......................................................... Brush Cleani ng 22 ....................................................... Se ction 7 I mpor tant: O perator C hecklis t 23 .....[...]

  • Page 5

    1 Mod el s RD30/RC25 T o th e Installer 081208 Section 1 T o th e Installer The f ollowing are general installat ion instr uct ions. F or complet e inst allation det ails, pleas e see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed in accor dance with exist ing local codes. Please cont act your loca[...]

  • Page 6

    2 Mod el s RD30/RC25 T o th e Installer 12061 1 Electr ical Connections In t he United S tat es, t his equipment is int ended t o be installed in accor dance with the Nat ional E lectr ical Code (NEC), ANS I/ NFP A 70-1987. The purpose of t he NEC code is the pract ical s afeguarding of pers ons and propert y f rom hazar ds aris ing from the use of[...]

  • Page 7

    3 Mod el s RD30/RC25 T o th e Installer 12061 1 Refr igerant In consider ation of our envir onment , T aylor proudly uses only ear th f riendly HF C r efr igerants . T he HFC r efr igerant used in this unit is R404A. T his ref rigerant is gener ally consider ed non-t oxic and non-f lammable, with an O zone Depleting Pot ent ial (O DP) of z ero (0) [...]

  • Page 8

    4 Mod el s RD30/RC25 T o th e Installer Singl e Dis pens ing Ins tall ations Suc tion Line - - Less t han 75 ft . (22.8 m ) t otal line length requir es 5/8” refr igerant grade copper tubing (hard or sof t ). M aximum 5/8” t ubing lengt h is 75 ft. (22.8 m). Note: S uct ion lines must be insulat ed. Suc tion Line - - More than 75 f t. ( 22.8 m)[...]

  • Page 9

    5 Mod el s RD30/RC25 T o th e Installer Installation Step 1 Inst all ref rigerat ion lines f rom t he dispenser t o the condensing unit . Do not creat e oil tr aps. Note: F or pr oper oil r eturn, ins tallat ion of horiz ontal suct ion lines are t o be sloped downward in t he direct ion of t he condensing unit . T he s lope must be a minimum 1/ 4?[...]

  • Page 10

    6 Mod el s RD30/RC25 T o th e Installer Step 6 Check all connect ions for leak s. Step 7 Insulat e all expos ed suct ion line tubing and f itt ings. Step 8 Set t he pump down swit ch located in t he condensing unit. F or indoor condens ing unit application: Set cut in at 30 PSIG ( 207 kPa). Set cut out at 5 PSI G (34 kPa). For out door condensing u[...]

  • Page 11

    7 Mod el s RD30/RC25 T o th e Operator 081029 Sec tion 2 T o the Ope rator The f reezer you have purchas ed has been caref ully engineered and manuf act ured to give you dependable operat ion. The T aylor M odel RD30/RC25, when properly operat ed and c ared f or , will pr oduce a consist ent qualit y product. Lik e all m echanical product s, this m[...]

  • Page 12

    8 Mod el s RD30/RC25 Safety 1 10824 Se cti on 3 Sa fety We at T aylor Company are c oncerned about the saf ety of the operator when he or she comes in contact wit h the f reezer and it s part s. T ay lor has gone to extrem e effort s t o design and manuf actur e built - - in saf ety feat ures t o prot ect bot h you and t he serv ice technician. As [...]

  • Page 13

    9 Mod el s RD30/RC25 Safety 081029 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with screws. S DO NOT r emove any int ernal oper ating part s (examples : fr eezer door , beat er , scr aper blades, et c.) unles s all control switc hes are [...]

  • Page 14

    10 Mo del s RD30/RC25 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model RD3 0 ITE M DESCRIPTI ON P ART NO. 1 Cover- - Rear 049201 2 Cover- - Hopper 049081 3 Re tain er - - Clip 049419 4 Panel A.- - Rear X48983 5 Panel- - Side - - Right 048977 6 Leg A.- - 4”- - 3/8- - 16 Stud w/ Cap X43408 7 Panel- - Side - - Left[...]

  • Page 15

    11 Mo del s RD30/RC25 Op erato r Parts I den ti ficat io n Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 Door Asse mbly- - Complete X48768 1a Screw- - 1/4- - 20 x 9/16 Thumb 047632 1b Knob- - Draw V alve - - Black Pl astic 047358 1c Plat e - - Draw Spout Mount ing 049275 1d Spout- - Door Zero W aste 049276 1e O - -R i n g- -2 . 3 7 5 O D x 1[...]

  • Page 16

    12 Mo del s RD30/RC25 Impor tant: T o the Opera tor Section 5 Important: T o the Operator Figur e 3 Contr ol Switch The cont rol s witch is located on the f ront of the machine. T he cent er posit ion is “ OF F” . The down position i s the “ W AS H” mode and activat es t he beater motor only . T he up pos ition is t he “AUTO ” mode. The[...]

  • Page 17

    13 Models R D3 0/RC 25 Oper ating Pr ocedur es Section 6 Operating Procedures We begin our instruc tions at t he point where the parts are disas sembled and laid out to dr y from t he previous night’s cleaning. The f ollowing procedur es will explain how to as semble the par ts int o the f reez er , sanit ize t hem, and prime t he fr eezer wit h [...]

  • Page 18

    14 Mo del s RD30/RC25 Op erati ng Pro ced ures Step 2 In stal l t he b eater assembl y . F irst check s craper blades for any nicks or signs of wear . If any nicks are present or if t he blade is wor n, replac e both blades. Figur e 7 If blades are in good c ondition, ins tall t he scr aper blade clip over the s craper blade. Place the r ear scrape[...]

  • Page 19

    15 Models R D3 0/RC 25 Oper ating Pr ocedur es Inser t t he tor que rot or (guide bearing end firs t) int o the pilot hole in the center of t he dr ive shaf t. The hole in the tor que rotor s haft s hould be rot ated t o the 12 o’clock position. Figur e 12 Step 4 Insta ll the fre eze r door . Slide the dr aw v alve o - - ring into t he gr oove on[...]

  • Page 20

    16 Mo del s RD30/RC25 Op erati ng Pro ced ures Place the door spout seal o- - ring int o t he groove in the door and lubric ate t he component s. Figur e 16 Align the dr aw spout assembly with the door . P lace the draw spout mounting plat e ov er t he dr aw spout assem bly and align the holes . Figur e 17 Using the t humb s crews, fast en the dr a[...]

  • Page 21

    17 Models R D3 0/RC 25 Oper ating Pr ocedur es 081029 Step 6 Inst all t he handscrews on t he studs . Tighten the scr ews equally , using a cr iss - - cr oss patt ern. Do not overt ig hten th e han d screws. Figur e 21 Step 7 Insta ll the torque ar m. Pos ition t he torque arm by insert ing it t hrough t he slot in t he torque swit ch arm and down [...]

  • Page 22

    18 Mo del s RD30/RC25 Op erati ng Pro ced ures 081029 Place the c ontrol swit ch in the “ W AS H” position. Press the f ill swit ch t o act ivat e the mix solenoid. The m ix solenoid will rem ain open unt il the mix level f loat s witc h is sat isf ied. Drain s anitiz er f rom t he freezing c ylinder and repeat this pr ocedure unt il full s tre[...]

  • Page 23

    19 Models R D3 0/RC 25 Oper ating Pr ocedur es 081029 Step 2 Disp enser . Pr epare a pail of approved 100 PPM saniti zing solution (examples : 2- - 1/2 gal. [ 9. 5 liter s] of Kay- - 5 R or 2 gal. [ 7.6 liters ] of Ster a- - Sheen R ). USE W ARM W A T ER AND F OLLO W THE MANUFACTUR- ER’S SPECIF ICA TIO NS. Remove the upper rear cover, and open t [...]

  • Page 24

    20 Mo del s RD30/RC25 Op erati ng Pro ced ures Prim ing Step 1 Wit h a mix pail beneath t he door spout, open the draw valve. Press the f ill swit ch t o allow f resh produc t to flow into t he fr eezing cylinder . T his will force out any remaining sanitiz ing solution. W hen full str ength product is f lowing fr om the door spout , clos e t he dr[...]

  • Page 25

    21 Models R D3 0/RC 25 Oper ating Pr ocedur es 081029 Rinsing Step 1 Remove t he upper rear cover, and open t he hopper cover . Step 2 Pour cool , clean water into t he m ix hopper and allow it t o flow int o the f reezing c ylinder . Wit h the br ushes provided, scrub t he mix hopper, mix inlet hole, and m ix level float swit ch. Figur e 37 Step 3[...]

  • Page 26

    22 Mo del s RD30/RC25 Op erati ng Pro ced ures Br ush Cleaning Step 1 Prepar e a s ink wit h an appr oved cleaning solution in W ARM W A TER A CCORDI NG TO T HE MANUF ACTUR ER’S SPECIFICA TIONS. Make sure all brushes pr ovided with the f reezer are available for brush c leaning. Step 2 Remove t he: S seal and o - - ring f rom t he drive s haft . [...]

  • Page 27

    23 Models R D3 0/RC 25 Impor tant: Ope rat or Chec klis t 051214 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing check point s should be st [...]

  • Page 28

    24 Mo del s RD30/RC25 T rouble shooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the dr aw valve open. a. Pr oduct f reez e- - up due to improper pr oduct mix ing. a. F ollow direct ions f or mixing pr oduct c aref ully . -- -- b. T he tor que arm is not installed. b.[...]

  • Page 29

    25 Models R D3 0/RC 25 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reez ing cylinder walls are sc ored. a. Br oken beat er pins. a. Repair or replac e the beater ass embly . -- -- b. T he gear unit is out of alignment . b. Cont act a s ervice technic ian. -- -- c. T he beat er assem bly is bent. c. Repair or r eplac[...]

  • Page 30

    26 Mo del s RD30/RC25 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freez ing product when placed in the “ AUTO” m ode. a. T he tor que rotor is bound, leaving the t orque ar m in the cold pos ition. Ther efore t he com pressor will not run. a. F ree t he torque r otor. -- -- b. T he tor que arm is bent [...]

  • Page 31

    27 Mo del s RD30/RC25 Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Scr aper Blade Inspec t & Replace if Nece ssary Mini mum Drive S haft S eal X Fr eezer Door O - - Ring X Door Port O - - Ring X Fr ont Bearing X Door Spout O - - Ring X Drive Shaf t O - -[...]

  • Page 32

    Section 10 Parts List + Avail able Separ ately 28 Parts List Mo del s RD30/RC25 RD30 DESCRI PT IO N P ART NUMBER RD30 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E ARM-TORQ UE *340-1- 2* 014500 1 103 BEARING- FRONT 013116 1 000 BEARING- GUIDE 014496 1 000 BEARING- REAR SHELL *PLASTIC* 032511 1 000 +GUIDE- DRIP SEAL 028992 1 000 +NUT-BRASS BEARI NG 028[...]

  • Page 33

    29 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER DECAL-REFRI GERATION-LI QUID 049205 1 000 DECAL-REFRI GERATION-SUCTI ON 049204 1 000 DIAGRAM- WIRING * RD30* 049179-12 1 000 115V- 60-1 DIAGRAM- WIRING * RD30* 049179-40 1 000 220- 240V-50- 1 DOOR A.- PARTIAL X50172[...]

  • Page 34

    + Avail able Separ ately 30 Parts List Mo del s RD30/RC25 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER LABEL-WARNI NG-COVER 51433 3 000 LE G A.-4 ”-3/8 -1 6 ST UD -W/C AP X43408 4 103 LE G-4 ”-3/8 -1 6 ST UD 036397 4 103 CAP-RUBBER 037268 4 000 LIGHT-MI X OUT-AMBER 050036-12 1 103 J6020000/UP ( 115V-60- 1) 103 LI[...]

  • Page 35

    31 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER PULLEY-AK30 X 5/ 8 033559 1 103 BEATER MOTOR PULLEY-AK64- 5/8 007538 1 103 GEAR RELAY-DPDT- 20 A-120V 026581-12 1 103 REFRI GERATION SOLENOI D (115V- 60-1) RELAY-DPDT- 20 A-230V 026581-27 1 103 REFRI GERATION SOLENO[...]

  • Page 36

    + Avail able Separ ately 32 Parts List Mo del s RD30/RC25 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER BRACKET-CONTROL * RD30* 049047 1 103 BUSHING- 1/2OD X 3/8I D-PLASTIC 014474 2 000 PIVOT HUB BUSHING- CONTROL *RD30* 049046 1 103 TORQ ADJUSTMENT SCREW HUB A.- ARM *RD30* X49045 1 103 HUB-PI VOT 014475 1 103 NU T-1 /[...]

  • Page 37

    33 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER VALVE-SOLENOI D-7/64ORF X 1/ 4S 043449- 1 103 J8012411/ UP (FOR LI QUID LI NE) 125 +BRACKET-SOLENOI D 047303 1 103 J8012411/UP 125 VALVE-SOLENOI D-REFRIGERATI ON 048952-12 1 103 115V- 60-1 VALVE-SOLENOI D-REFRIGERAT[...]

  • Page 38

    + Avail able Separ ately 34 Parts List Mo del s RD30/RC25 RC25 DESCRI PT IO N P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E BOOT-ROTOLOCK VALVE 037116 1 000 J7032493/PRI OR (TECUMSEH) BLOCK-TERM INAL 2P-L1, L2 039422 1 103 J7032493/UP (BRI STOL) CAP-DUST- BULKHEAD COUPLING 048427 2 000 COMPRESSOR 049512-27 1 512 J7032493/ PRIOR ( TEC[...]

  • Page 39

    35 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +FAN-BLADE CONDENSER * RC25* 049515 1 103 MOTOR-FAN 050265- 27 1 103 J7032493/UP (BRISTOL & CO PELAND) +FAN-5 BLADE 12" PULL 26 DEG C W 031532 1 103 PANEL-BACK & SI DE *RC25* 049164 1 103 J7032493/PRIOR[...]

  • Page 40

    + Avail able Separ ately 36 Parts List Mo del s RD30/RC25 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +CAPACITOR- RUN- 45UF/370V 52400 1 103 +CAPACITOR- START-145-175UF/ 250V 052399 1 103 +RELAY-START- COMPRESSOR 052401-27 1 103 CONDENSER 048629 1 103 ALL CONTROL-DUAL PRESSURE 050358 1 103 ALL MOTOR-FAN 050265- 40 1[...]

  • Page 41

    Mode l RD3 0 049179-12 Rev . 8/ 1 1[...]

  • Page 42

    Mode l RD3 0 049179-12C Rev . 8/ 1 1[...]

  • Page 43

    Mode l RD3 0 049179-40 Rev . 8/ 1 1[...]