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Taylor shake/slush freezer manual

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Table of contents for the manual

  • Page 1

    OPERA T OR’S MANUAL Model 432 Shake/Slush Freezer Original Operating Instructions 053081-M 10/98 (Or igi nal Publicat ion) (Updat ed 8/14/ 14)[...]

  • Page 2

    Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity: A E 1998 Carrier Comm ercial Ref riger ation, I[...]

  • Page 3

    Model 4 32 T able of Conte nts T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 1 ....................................................[...]

  • Page 4

    Mode l 432 T able of Conte nts T able of Contents - Page 2 Disassemb ly 19 .......................................................... Brush Cleani ng 20 ....................................................... Se ction 7 Im portant: Opera tor Checkli st 21 .............................. During Cl eaning and Sanitizing: 21 ...........................[...]

  • Page 5

    1 Model 4 32 T o the I nstaller 131202 Section 1 T o the Installer The f ollowing infor mation has been inc luded in the manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please see t he Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment s hould be installed i n accordance wit[...]

  • Page 6

    2 T o the I nstaller Model 4 32 131202 Electr ical Connections This unit mus t be plugged into a proper ly grounded recept acle. The cor d and plug must be sized for 20 Amp us age. T he voltage specif icat ions are 208- 230/ 60/1. Follow s pecific ations lis ted on y our data plat e. FOLLOW YOUR LOCAL ELECTRICAL CODES! In t he United S tat es, t hi[...]

  • Page 7

    3 Model 4 32 T o the I nstaller 131202 Refr igerant In consider ation of our env ironment , T aylor uses only HF C refriger ants . The HF C r efriger ant used in this unit is R404A. T his ref rigerant is generally consider ed non-tox ic and non-f lamm able, wit h an Ozone Deplet ing Pot ential ( ODP ) of z ero (0) . However , any gas under pressur [...]

  • Page 8

    4 T o the O perator Model 4 32 131202 Sec tion 2 T o the O perator The f reezer you have purchased has been carefully engineered and manuf act ured t o give y ou dependable operat ion. T he T aylor M odel 432, when proper ly operat ed and cared f or , will pr oduce a cons istent quality pr oduct . Like all m echanical pr oducts , t hey will require[...]

  • Page 9

    5 Model 4 32 Safety 131202 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he operator at all times when they are coming in c ontact wit h t he unit and it s part s. T ay lor makes ever y effor t t o design and manuf act ure built - in saf ety f eat ures t o prot ect bot h operat ors and serv ice tec hnicians. Inst[...]

  • Page 10

    6 Safety M odel 43 2 131202 An equipotent ial grounding lug is provided wit h this unit. Some countr ies requir e the gr ounding lug be properly att ached t o the rear of t he frame by the authoriz ed inst aller . T he inst allation loc ation is mar ked by the equipot ent ial bonding sym bol (5021 of IEC 60417-1) on bot h the r emovable panel and t[...]

  • Page 11

    7 Model 4 32 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 432 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 COVER A.- HOPPER X52452 2 PANEL-REAR 052363 3 PANEL-SI DE-RIGHT- LOUVERED 052527 4 PANEL-FRONT- LOWER 052361 5 GASKET-BASE PAN 052377 6 TRAY A.- DRIP X46848 7 SHIELD- SPLASH 046851 8 PAN-DRI P 17-1/4” LONG 0[...]

  • Page 12

    8 Op erato r Parts I den ti fi catio n Mo del 432 120730 Beater Door A ssembly Figur e 2[...]

  • Page 13

    9 Model 4 32 Op erato r Parts I den ti fi catio n 120730 Beater Door Assem b ly Parts Identification ITE M DESCRIPTI ON PART NO. 1 DOOR A. - PARTIAL X39248 2 HANDLE A. DRAW X47384 3 NUT-STUD 029880 4 BUSTER - ICE 047735 5 O-RI NG - 1" OD X .139 W 032504 6 VALVE DRAW - SLUSH - ICE BUSTER 047734 7 VALVE A. - HANDLE PIN X25929 8 O-RI NG - . 291 O[...]

  • Page 14

    10 Op erato r Parts I den ti fi cati on Mod el 432 140814 Accessor ies Figur e 3 ITE M DESCRIPTI ON P ART NO. 1 KIT A. - TUNE UP X39969 2 BRUSH- MIX PUMP 3” X 7” 023316 3 PA I L - 1 0 Q T. 013163 4 BRUSH- DOUBLE ENDED 013072 5 BRUSH- REAR BEARING 1 X 2 013071 ITE M DESCRIPTI ON P ART NO. 6 BRUSH- DRAW V AL VE 1 - 1/2X3 014753 7 LUBRICANT- T A Y[...]

  • Page 15

    11 Model 4 32 Impor tant: T o the Opera tor Section 5 Important: T o the Operator Figur e 4 Item Descripti on 1 Switc h - T oggle - 3 P DT 2 Switch- Push Button - SPST 3 Switch - T oggle - SPST - 3/4 HP/250 V 4 Light - Am ber - Rect . - 12 V DC - MI X O UT 5 Light - Am ber - Rect . - 12 VDC - ADD MI X 6 Viscosi t y Adju st ment The f ollowing chart[...]

  • Page 16

    12 Impor tant: T o the Opera tor Model 43 2 Indicator Light - “Mi x Out” (Item 4) A mix out indicat ing light is located on t he front of the machine. W hen the light is flashing, it indicat es t hat the hopper is empt y and t he mix s upply needs replenishing. T o prev ent dam age to t he unit, refr igerat ion discont inues automat ically when[...]

  • Page 17

    13 Model 4 32 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel 432 freez er is des igned to pr oduce shak e or slush product at t he desired thic kness . This unit has a 4 quart f reezing c ylinder . We begin our inst ruct ions at t he point where we enter the st ore in t he morning and f ind the part s disassem bled and laid out [...]

  • Page 18

    14 Op erati ng Pro ced ures Model 4 32 Holding the beat er sec urely , slide the beater int o the fr eezing cylinder and align the hole at t he rear of the beater wit h the f lats on t he end of t he drive s haft . Slide the beat er t he remainder of the way int o the fr eezing cylinder and ov er the end of the drive s haft . The beater assem bly w[...]

  • Page 19

    15 Model 4 32 Op erati ng Pro ced ures Ro tate the d raw va lve so th e flats o n the top o f the dra w valve ar e perpendicular t o t he door fac e. Figur e 13 Ins ert t he ice bus ter t hrough the door spout and into the slot located just abov e the lower o - ring. Figur e 14 Wit h the ic e bus ter in plac e, rot at e t he draw valv e to allow in[...]

  • Page 20

    16 Op erati ng Pro ced ures Model 4 32 Step 7 Posit ion the t orque ar m by insert ing it t hrough t he slot in the t orque swit ch arm and down into t he hole in t he tor que rotor which prot rudes f rom the door. V erif y proper ins tallat ion by mov ing the t orque rotor bac k and for th t o be sure it m oves f reely and eas ily . Figur e 18 Ste[...]

  • Page 21

    17 Mode l 432 Op erati ng Pro ced ures 140814 Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2 - 1/2 gal. [9.5 liter s] of Kay - 5 R or 2 gal. [7. 6 liters] of S tera - Sheen R ). USE W ARM W A TER A ND FO LLOW T HE MA NUF A CTURER’S SPECIFICA T IONS. Step 2 Pour t he sanit izing solut ion into t he hopper and [...]

  • Page 22

    18 Op erati ng Pro ced ures Mode l 432 Prim ing Step 1 Wit h a pail beneath the door spout, mov e the draw handle to t he right . Pour t wo gallons ( 7.6 liters ) of FRE SH mix int o t he hopper and allow it to flow into the fr eezing cylinder . T his will for ce out any remaining sanitiz ing solut ion. W hen full s trengt h mix is flowing fr om th[...]

  • Page 23

    19 Mode l 432 Op erati ng Pro ced ures 140814 Step 3 If lo cal h ealt h co des p ermit th e use of reru n ,p l a c e a sanitized, NSF appr oved st ainless steel rerun container beneat h t he door spout . Place t he power switc h in the “WASH” posit ion and m ove t he draw handle to t he right . W hen all the pr oduct s tops flowing fr om the do[...]

  • Page 24

    20 Op erati ng Pro ced ures Model 4 32 Br ush Cleaning Step 1 Prepar e a sink wit h a cleaning solut ion (examples: Kay- 5 R or St era - Sheen R ). USE W ARM W A TER AND FO LLOW T HE MANUF ACTURER’S SPEC IF IC- A T IO NS. (I f another appr oved cleaner is used, dilute accor ding to label ins tr uctions . I MPO RT ANT : Follow the label direc tion[...]

  • Page 25

    21 Model 4 32 Impor tant: Ope rator C heck list 0801 18 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sa nitizi ng: ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are go verned by fed eral, stat e, or l o cal regu lat ory ag en cies, an d must b e fo ll ow ed acco rdi ng ly . I f th e un it h as a “Sta[...]

  • Page 26

    22 Impor tant: Ope rator C heck list Model 4 32 Winter Stor age If the place of business is to be closed dur ing t he wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is t o be left unheat ed and subject to f reez ing conditi ons. Disconnec t t he fr eezer f rom the main p[...]

  • Page 27

    23 Model 4 32 T rouble shooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No produc t being dispensed. a. Contr ol swit ch is in t he “OF F ” position. a. Place c ontr ol switc h in the “AUTO ” position. 18 b. Im proper m ixing of product . b. Caref ully f ollow direct ions for m ixing produc t. -[...]

  • Page 28

    24 T rouble shooting Guide Mode l 432 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. Pr oduct t oo thic k. a. Inadequate m ix in hopper . a. Fill hopper wit h mix. 18 b. Im proper m ixing of product . b. Caref ully f ollow direct ions for m ixing produc t. --- c. T he visc osity adjus tment is set in correctly . c. Adjust the viscosity contr ol. 11[...]

  • Page 29

    25 Model 4 32 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DE SCRIP TI ON EVER Y 3 MONT HS EVER Y 4 MONT HS EVER Y 6 MONT HS ANNUALL Y Q UANTI TI ES TO BE REPL ACED Drive S haft Seal X 2 Drive Shaf t O -Ring X 2 Scr aper Blade X 2 Fr eezer Door Gas ket X 2 Fr ont Bearing X 2 Guide Bear ing X 2 T orque Rot or O -Ring X [...]

  • Page 30

    26 Limite d War ranty on Equipme nt Model 4 32 131202 Section 10 Limited Warranty on Equipment T A YL OR CO MP ANY LI MI TED WARRANTY O N FREE ZERS T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc. (“ T aylor” ) is pleas ed to prov ide this limit ed warrant y on new T ay lor-branded f reez er equipment av ailable fr o[...]

  • Page 31

    27 Model 4 32 Limite d War ranty on Equipme nt 3. Replacement of wear items designat ed as Class “000” par ts in the T ay lor Oper ator ’s Manual. 4. Ext ernal hos es, elec tr ical power supplies , and m achine grounding. 5. Part s not supplied or designat ed by T aylor, or damages result ing from t heir use. 6. Retur n tr ips or wait ing tim[...]

  • Page 32

    28 Li mit ed Warran ty on Part s M odel 43 2 131202 Section 1 1 Limited Warranty on Parts T A YL OR CO MP ANY LI MI TED WARRANTY O N T A YL OR G ENUINE P ARTS T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc. (“ T aylor” ) is pleas ed to prov ide this limit ed warrant y on new T ay lor genuine replacem ent c omponents[...]

  • Page 33

    29 Model 4 32 Li mit ed Warran ty on Part s LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other c ost s incurred f or diagnosing, r epairing, rem oving, ins talling, s hipping, serv icing or handling of defec tive Part s, r eplacement Par ts , or new Part s. 2. Normal m aintenanc e, cleaning and lubr icat ion [...]

  • Page 34

    30 Li mit ed Warran ty on Part s M odel 43 2 LI MI T A TI ON O F WARRANTY THI S L IMI TE D W ARRANT Y I S EXCL USI VE AND I S I N LI EU OF ALL O THE R W ARRANT IES , CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LA W, INCLUDI NG ANY I MPL IE D W ARRANTI ES O R CONDI TI ONS O F MERCHANT ABIL I TY O R FI T NESS F OR A P ARTI CULAR P URPOS E. T HE ORI G [...]

  • Page 35

    Section 12 Parts List 31 + A vailabl e Separat ely Model 4 32 Parts List 080619 DESCRI PT IO N PART NUMBER QTY. WARR. CLASS RE MARKS P ARTS UPDA T E 432 ST ANDARD (043227F000 208-230V 60HZ 1PH) A/C- BRISTOL-R404A ACCUMULATOR-COPPER 2" DIA 10"LG 047062 1 103 ARM-TORQUE- 432 052450 2 103 BALLAST-FLUORESCENT 065764- 27 1 103 +SOCKET-FLUORESC[...]

  • Page 36

    + A vailabl e Separat ely 32 Parts List Model 43 2 DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER BUSHING- SNAP 11/16 ID X 7/8OD 010548 1 103 COMPRESSOR L61B562BBCB (BRISTOL) 048727-27E 1 512 208- 230/60/1 +CAPACITOR- RUN 30UF/370V 038487 1 103 208-230/ 60/1 +CAPACITOR- START-161-193UF/ 250V 031790 1 103 208-230/60/ 1 +RELAY-S[...]

  • Page 37

    33 + A vailabl e Separat ely Mode l 432 Parts List 140814 DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER O-RI NG-. 291 ID X .080W 018550 2 000 O-RI NG-7/8 OD X . 139W 025307 2 000 O-RI NG-1"OD X . 139W 032504 4 000 SEAL-DRI VE SHAFT 032560 2 000 TOOL-O- RING REMOVAL-FREEZER 048260-WHT 2 000 LABEL-CAUTI ON-GRD-PERM- ENG/SP[...]

  • Page 38

    + A vailabl e Separat ely 34 Parts List Model 43 2 DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER PULLEY-AK49 051394 2 103 RELAY-3 POLE- 20A-208/240 50/ 60 012725-33 1 103 COMPRESSOR CONTACTOR ( PRIMARY) RELAY-SPDT- 30A-240V 032607-27 2 103 BEATER MOTOR RELAY-DPDT- 20A-230V 026581-27 4 103 LATCHI NG/COMPRESSOR RELAY SANITI ZER[...]

  • Page 39

    35 + A vailabl e Separat ely Model 4 32 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER SWITCH- PRESSURE 440 PSI-SOLDER 048230 1 103 SWITCH- TOGGLE-SPST 3/4HP/ 250V 012626 1 103 LIGH T SWITCH-TOGGLE- 3PDT 017184 2 103 WASH/OFF/AUTO TORQUE A. *430* X50382 2 000 +O-R ING-. 291 ID X .080W 018550 2 000 TRAY A.- DRIP *383[...]

  • Page 40

    432 052145-27 11/18/13 GROUND FRAME SECURELY LEFT COMPRESSOR RELAY COIL AUTO WASH OFF AUTO WASH OFF LEFT POWER SWITCH NOTE: STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS. L1 MIX LOW PROBE MIX OUT PROBE RED/BLK NO NC DRAW SWITCH C0M L2 BTR [...]

  • Page 41

    432 052145-33 11/18/13 GROUND FRAME SECURELY LEFT COMPRESSOR RELAY COIL AUTO WASH OFF AUTO WASH OFF LEFT POWER SWITCH NOTE: STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS. L1 MIX LOW PROBE MIX OUT PROBE RED/BLACK NO NC DRAW SWITCH C0M L2 BT[...]

  • Page 42

    432 052145-40 11/18/13 GROUND FRAME SECURELY LEFT COMPRESSOR RELAY COIL AUTO WASH OFF AUTO WASH OFF LEFT POWER SWITCH NOTE: STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS. L1 MIX LOW PROBE MIX OUT PROBE RED/BLK NO NC DRAW SWITCH C0M L2 BTR [...]