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Vermont Casting 2478CE manual

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Table of contents for the manual

  • Page 1

    DO NOT DISCARD THIS MANUAL: Retain for future use 30003850 8/08 Rev . 2 2278 Dutchwest noncat cover 5/04 Homeowner ’ s Installation and Operating Manual If this heater is not properly installed, operated, and maintained, a house fire may result. For safety , follow all installation, operation and maintenance directions. Contact local building of[...]

  • Page 2

    2 Dutchwest Non-Catal ytic Convection Heater 30003850 The Dutchwest Model 2478CE covered in this Owner ’ s Guide has been tested and listed to current standards. The test standards utilized were UL 1482 for the United States and EN13240:2001 + A2:2004 for Europe. Dutchwest Model 2478CE is not listed for mobile home installations. Patents: U.S.: D[...]

  • Page 3

    3 Dutchwest Non-Catal ytic Convection Heater 30003850 Specifications Fig. 1 Dutchwest Convection Heater specifications. Model 2478CE A 683 mm (26 ³⁄₄ ”) B 695 mm (27 ¹⁄₄ ”) C 756 mm (29 ³⁄₄ ”) D 438 mm (17 ¹⁄₄ ”) E 445 mm (17 ¹⁄₂ ”) F 692 mm (27 ¹⁄₄ ”) Center of Flue Collar , Rear Exit G 775 mm (30 ¹⁄?[...]

  • Page 4

    4 Dutchwest Non-Catal ytic Convection Heater 30003850 Installation SAFETY NOTICE: IF YOUR DUTCHWEST CON- VECTION HEA TER IS NOT PROPERL Y INST ALLED, OPERA TED AND MAINT AINED, A HOUSE FIRE MA Y RESUL T . FOR SAFETY , FOLLOW ALL INST ALLA- TION, OPERA TION AND MAINTENANCE DIREC- TIONS. CONT ACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INST A[...]

  • Page 5

    5 Dutchwest Non-Catal ytic Convection Heater 30003850 ST241 chimney types 12/13/99 djt Prefabricated Double-W all Insulated Chimney T ile Lined Masonry Chimney ST241 Fig. 2 If in sound condition and approved for use, either a masonry or a prefabricated chimney may be used. Prefabricated Chimneys These should be an internal diameter of 150 mm (6”)[...]

  • Page 6

    6 Dutchwest Non-Catal ytic Convection Heater 30003850 Single-W all Connector The single-wall chimney connector should be made of 24 gauge or heavier steel, and must have a minimum internal diameter of 152 mm (6”) for model 2478CE. Install single-wall chimney connector not less than 18” (450 mm) from the ceiling. In cathedral ceiling installatio[...]

  • Page 7

    7 Dutchwest Non-Catal ytic Convection Heater 30003850 Securing the Connector to a Masonry Chimney The Dutchwest Convection heater may be connected to either a freestanding masonry chimney or a masonry fireplace chimney . Freestanding Installations If the chimney connector must pass through a combus- tible wall to reach the chimney , follow the rec[...]

  • Page 8

    8 Dutchwest Non-Catal ytic Convection Heater 30003850 ST797 thru fireplace 5/04 Flue Liner Extend Chimney Con- nector to the First T ile of the Flue Liner Observe Miniumum Clearances Damper Plate is Removed or Locked in Open Position Close Off the Damper Opening with Sheet Metal and Sealant ST797 Fig. 8 The connector passes through the fireplace t[...]

  • Page 9

    9 Dutchwest Non-Catal ytic Convection Heater 30003850 Fireplace Installations The Dutchwest Model 2478CE has a reversible flue col- lar to allow for either top exit or rear exit installations. Y ou may install your Dutchwest Model 2478CE in an existing fireplace as a fireplace insert with no legs, or with the standard legs attached. T o install [...]

  • Page 10

    10 Dutchwest Non-Catal ytic Convection Heater 30003850 Clearances As with any solid fuel heating stove, extremely high surface temperatures can occur , particularly in the event of uncontrolled operation, e.g. if the doors are inadvertently left open. It is crucial that suf- ficient clearances are allowed to any combustible surfaces, e.g. wooden m[...]

  • Page 11

    1 1 Dutchwest Non-Catal ytic Convection Heater 30003850 Y our convection heater requires some assembly . Follow the directions carefully and refer to the parts diagram at the back of this manual. Unpack the Parts Remove the bottom heat shield strapped to the top of the stove and all loose parts from the firebox and the ash pan. Check to make sure [...]

  • Page 12

    12 Dutchwest Non-Catal ytic Convection Heater 30003850 6. Reposition the stove so the other front corner over- hangs the pallet and remove the leg bolt from the bottom of the stove. Align the leg with the bolt hole in the bottom of the stove, and attach it with the bolt and washer . T ighten securely . 7. Reposition the stove so the first rear leg[...]

  • Page 13

    13 Dutchwest Non-Catal ytic Convection Heater 30003850 Heater Controls and Features Air Control The Dutchwest Convection Heater Model 2478CE has a control that regulates the amount of air drawn into the stove. Generally , more air entering the stove allows the fire to burn hotter and faster , while less air decreases heat output and prolongs the o[...]

  • Page 14

    14 Dutchwest Non-Catal ytic Convection Heater 30003850 Successful Wood Burning Woodburning is often said to be more of an art than a science. Y ou’ll easily master the art if you start by using good, dry fuel and by understanding how the stove’s air supply system operates. Burn Only High-Quality Fuel Y our heater is designed to burn natural woo[...]

  • Page 15

    15 Dutchwest Non-Catal ytic Convection Heater 30003850 Use the Air Control Settings that Work Best for Y ou No single control setting will fit every situation. Each installation will differ depending on the quality of the fuel, the amount of heat desired, and how long you wish the fire to burn. Control settings also depend on your particular inst[...]

  • Page 16

    16 Dutchwest Non-Catal ytic Convection Heater 30003850 Y ou’ll soon find that this stove is HOT WHILE IN OPER- A TION! KEEP CHILDREN, CLOTHING, AND FURNI- TURE A W A Y . CONT ACT MA Y CAUSE SKIN BURNS. DO NOT OVERFIRE THIS HEA TER. Overfiring may cause a house fire, or can result in permanent damage to the stove. If a part of the stove or the [...]

  • Page 17

    17 Dutchwest Non-Catal ytic Convection Heater 30003850 Remove Ashes Frequently Wear heavy stove gloves when removing ashes. Check the ash compartment before reloading the stove. If the ash pan is nearly full, empty the pan. Before replacing the ash pan, clear away any ash that may have spilled over the sides and back of the pan. Empty the ash drawe[...]

  • Page 18

    18 Dutchwest Non-Catal ytic Convection Heater 30003850 Below you will find important informaiton on general care, inspection and maintenance of your Dutchwest stove. Should it become necessary , use only replace - ment parts recommended by your authorized dealer . Keep Y our Stove Looking New And Working Its Best Care of the Cast Iron Surface An o[...]

  • Page 19

    19 Dutchwest Non-Catal ytic Convection Heater 30003850 3. Apply a thin bead of stove cement in the newly- cleaned groove. 4. Lay the gasket into the groove. Wait until you are a couple inches from the end before you cut it. 5. T est the gasket by closing the door on a slip of paper as described above. Adjust the gasket in any areas where an inadequ[...]

  • Page 20

    20 Dutchwest Non-Catal ytic Convection Heater 30003850 Cleaning the Chimney System The chimney system is composed of the chimney and the pipe that connects the stove to the chimney . Inspect the chimney and chimney connector at least twice monthly , and clean if necessary . When you first begin using the stove, check daily for creosote — a subst[...]

  • Page 21

    21 Dutchwest Non-Catal ytic Convection Heater 30003850 • Inspect for and remove ash build-up behind the com- bustion package. This should be done in conjunction with annual cleaning of the chimney connector since this inspection is most conveniently done through the flue collar opening. Inspect the passages to either side of the combustion packa[...]

  • Page 22

    22 Dutchwest Non-Catal ytic Convection Heater 30003850 is worse if the chimney is located outside the home or if the chimney flue has a cross-sectional volume much larger than the stove outlet. Steel Chimney Most factory-made ‘Class A ’ steel chimneys have a layer of insulation around the inner flue. This insulation keeps the smoke warm and p[...]

  • Page 23

    23 Dutchwest Non-Catal ytic Convection Heater 30003850 Creosote Creosote is a by-product of low-temperature stove operation, weak draft, or both. It is a tar that results when unburned gases condense inside the flue sys- tem at temperatures below 143° C (290˚ F). Creosote is volatile and can generate a chimney fire. All of the installation char[...]

  • Page 24

    24 Dutchwest Non-Catal ytic Convection Heater 30003850 MHSC reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Dutchwest Convection Heater Model 2478CE 29 26 27 32 37 21 19 12 38 41 24 25 16 30 37 23 42 39 35 1 14 13 4 43 2 6 9 10 17 1 1 7 3 34 20 22 18 3[...]

  • Page 25

    25 Dutchwest Non-Catal ytic Convection Heater 30003850 Dutchwest Convection Heater (continued) Models 2478CE Ref. Description 2478CE 8. Brick Support Bracket 30000986 9. Shoe Refractory 30002101 Shoe Gasket 30002286 10. Lower Fireback Refractory 30002102 1 1. Upper Fireback Refractory 30002212 12. Lower Retainer 30002272 13. Right End Insulation 30[...]

  • Page 26

    26 Dutchwest Non-Catal ytic Convection Heater 30003850[...]

  • Page 27

    27 Dutchwest Non-Catal ytic Convection Heater 30003850 L I M I T E D L I F E T I M E W arranty For Dutchwest Non-Catalytic W ood Stove Limited Lifetime W arranty MHSC warrants that all refractory brick and material used in this product will be warranted against deterioration not resulting from physical damage or overloading of the woodstove for the[...]

  • Page 28

    MHSC 149 Cleveland Drive • Paris, Kentucky 40361 www .mhsc.com[...]