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Woods Equipment TCR60 manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L ROT ARY TILLERS MAN0813 (Rev . 3/1 /20 12) TC60 TC68 TC74 TCR60 TCR68 TCR74[...]

  • Page 2

    2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin[...]

  • Page 3

    Introduction 3 MAN 081 3 (3/ 17/ 201 0) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN08 13 (3/17/2010) SPECIFICATIONS G ENERAL INF ORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated with any nece ssary s afety shield ing remove d. The pur pose of thi s manua l is to assist you in opera ting and maintai[...]

  • Page 5

    Safety 5 TS(R) SR (3/2/2 012) TRAINING  Saf ety in struc tions are im port an t! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o lo cate your near est dealer , check the Dealer Locator at www. WoodsEquipment[...]

  • Page 6

    6 Safety TS(R) SR (3/2/2012 ) (Safety R ules conti nued from previous page)  Keep byst anders away from equipment.  Never direct discharge toward people, animals, or property .  Do not operate equipme nt while under the influ- ence of alcohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and [...]

  • Page 7

    Safety 7 TS(R) SR (3/2/2 012)  Do not modify or alter or permit anyone else to modify or alter the equipme nt or any of its compo- nent s in any way .  Y our dealer can supply original equipment hydraulic acces sories and repair p art s. Substitu te p arts may no t meet original equipment specifica- tions and may be dangerous.  Always wear[...]

  • Page 8

    8 Safety MAN081 3 (3/17/201 0) 2 - PN 188 66 SHIELD MISSING DANGER 18869 1 - PN 18868 540 RPM W ARNING 18866-D DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT -  All driveline guards, tractor and equipment shields in place  Drivelines securely attached at both ends  Driveline guards that turn freely on d[...]

  • Page 9

    Safety 9 MAN0813 (3/17/2010) 4 - P0021 5 - PN 551 22 TO A VOID SERIOUS INJUR Y OR DEA TH:  Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.)  Operate from tractor seat only .  Lower equipment to ground, stop e[...]

  • Page 10

    10 Operation MAN081 3 (3/17/201 0) OPERATION The TC rotary till er is designe d for com pletion of pl ow- ing op erations a nd se edbed p reparation . It br eaks up clods, leve ls t he so il s urfac e, de stro ys w eeds, and mixes in fer tilizer. Refer to the inform ation in thi s man- ual for the specifi cation s, parts, as sembl ies, an d adjustm[...]

  • Page 11

    Operation 11 MAN0813 (3/17/2010) DRIVELINE ATT ACHMENT Attach the rotary tiller to the tractor 3-p oint hit ch (or quick hitc h if av ailable). Do n ot attach dr ivelin e. Raise and lower the t iller to d etermi ne ma ximum an d min i- mum di sta nce bet ween the trac tor P TO shaf t and the gearbox input sha ft. If the distance is too la rge, the [...]

  • Page 12

    12 Operation MAN081 3 (3/17/201 0) 8. File and clea n the cut e nds of b oth dr ive ha lves. Ensu re the dr ive ha lves s lide sm oothly togeth er . Do not run the tractor if proper driveli ne engage ment cannot be obtained th rough these met hods. Conn ect t he dr ivelin e to tr act or P TO shaft , ma king s ure the sp ring-a ctivated lock ing col[...]

  • Page 13

    Operation 13 MAN0813 (3/17/2010) Figure 7 . Clevis Hi tch Adju stmen t 5. Slide c levis hi tches, A -frame/g earbox s tand, and attaching r ear z- clamp br acket t o the d esired dis- tance. Figure 8 . Gear box and Cl amp A djustment 6. Retighten the lowe r clevis hitch, A-frame /gear box stand, an d attachin g rear z-clamp brack et har d- ware per[...]

  • Page 14

    14 Operation MAN081 3 (3/17/201 0) NOTICE ■ Do not drop tiller to the ground with the rotor turning. Sudden high speed jolt s multiply stress to the driveline and can cause extreme damage. OPERATING T E CHNIQUES Tilling Sod and Untilled Gr ound For teari ng up untill ed sod or condit ioning compacted soils, s ever al shal low passes will be mo st[...]

  • Page 15

    Owner Service 15 MAN081 3 (3/17/201 0) OWNER SERVICE The inform ation in this sec tion is wr itten for operators who posse ss basi c mech anical s kills. If you need h elp, your dealer ha s train ed ser vice tec hnicia ns available. F or your protec tion, re ad and follow the safety inf or ma- tion in th is ma nual.  Keep all persons away from o[...]

  • Page 16

    16 Owner Service MAN081 3 (3/17/201 0) LUBRICA TION INFORMA TION 1. Do not let exce ss greas e collec t on or aroun d parts, particularly when opera ting i n sandy a reas. 2. See Fig ure 10 for lubr ication p oints and fr equen cy of lubric ation based on nor mal operat ing cond i- tions. S ever e or u nusual cond ition s may requi re more freque n[...]

  • Page 17

    Owner Service 17 MAN081 3 (3/17/201 0) SLIP CLUTCH ADJUSTMENT 1. T urn off tracto r engine and r emove key . 2. Loose n nuts on spr ings un til the spring s ca n rotate freely , ye t remain sec ure on the bolts. 3. Mark ou ter plates of sl ip-d isc cl utch a s show n in Figure 1 1. 4. Secu rely a ttach imp lement to the tr actor and s tart the trac[...]

  • Page 18

    18 Owner Service MAN081 3 (3/17/201 0) Blade In stallation Four Blade Installation 1. Remove a ny burrs on flang es ge nerated fr om blad es that have slip ped. 2. S tart blade as sembly with firs t blad e installed over the double slots (1) . NOTE: Blade c utting e dges sho uld fac e the di rect ion of rotation. 3. Install bolt head s agains t bla[...]

  • Page 19

    Owner Service 19 MAN081 3 (3/17/201 0) TROUBLE SHOOTING PROB LEM P OSSIBLE CAUSE SOLUTION Rotor wil l not turn. T ractor PTO not engage d. Check contr ol lever . Clutch fr iction d iscs wo rn (Slip-Cl utch drive o nly). Check an d replace. Shear bol t sheare d (Shear bolt drive on ly). Install new s hear bol t. Obstru ction bet ween ro tor and fr a[...]

  • Page 20

    20 Dealer Service MAN081 3 (3/17/201 0) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahead[...]

  • Page 21

    Dealer Service 21 MAN0813 (3/17/2010) Input Shaft Rep air 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove d rain pl ug an d drain gear l ube from the gearbox . 3. Remove ma st pla tes from the tille r frame. 4. Remove s haft seal. Replace with ne w seal (se e Seal Ins tallation , page 20). NOTE: Disto rtion to s eal cage or [...]

  • Page 22

    22 Dealer Service MAN081 3 (3/17/201 0) UNIVERSAL JOINT REP AIR Figure 16 . Univ ersal J oint P arts Brea kdown U-Joint D isassem bly 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 17. Figu re 17 . Re move Sna p Ring 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to [...]

  • Page 23

    Dealer Service 23 MAN0813 (3/17/2010) U-Joint Assembly 1. Place s eals sec urel y on bea ring cu ps. Inse rt cup into yo ke from outsi de and pr ess in wit h hand pressu re as far as pos sible. In sert j ournal c ross into bear ing cup with g rease fi tting away from shaft. Be car eful not to dis turb needle b earings . Insert a nother be aring c u[...]

  • Page 24

    24 Assembly MAN081 3 (3/17/201 0) ASSEMBLY Assemb ly of thi s rotary tiller is the res ponsi bility of th e WOODS dealer . It should be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cond itions.  Do not allo w bystanders in the area w hen oper- ating, att aching, removing, assembl ing, or servic- ing e[...]

  • Page 25

    Assembly 25 MAN081 3 (3/17/201 0) Figure 23 . Crate A ssembl y 2 1031834X X Rub ber S hield Cla mp** 3 103183 6XX Rub ber S hield ** 8 103182 5 Drive Assembl y Comp lete 10 102303 3 Hitch Pin 1 1 1026530 Manual Tube 27 1031977 Mast Pl ate, Right Ha nd 28 1031978 Mast Plate, Left Hand 33 1026818 Parki ng S tand 34 1026780 Hitch Clevis 50 71851 5/16N[...]

  • Page 26

    26 Dealer Check Lists MAN081 3 (3/17/201 0) DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST (DEALER’S RESP ONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make su re it is set up pro perly b efore deliveri ng it t o the cust omer . The foll owing check list is a reminder of po ints to insp ect. Ch eck o ff each ite m as it is fou[...]

  • Page 27

    Part s 27 MAN081 3 (3/17/201 0) Rotar y Tiller s P ARTS INDEX TC/TCR60 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 TC/TCR68 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31 TC/TCR74 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 DRIVE ASSEMBL Y . . . . . . . . .[...]

  • Page 28

    28 Part s MAN081 3 (3/17/201 0) TC60/TCR60 ROTARY TILLER ASSEMBLY (Rev . 3/1/2012)[...]

  • Page 29

    Part s 29 MAN081 3 (3/17/201 0) TC60/TCR60 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267656 0 1 Rotor Shaf t 2 10318346 0 1 Clamp , Rubber Shie ld (TC R Models Only) 3 10318366 0 1 Rubber Shie ld (TCR Models Only) 5 103198 2 1 T ailgate 6 103197 9 1 T op Shield 7 10319226 0 1 Hex Driv e Shaft 10 1023 033 2 Hit ch Pi n 1 1 102653 0 1 Ma[...]

  • Page 30

    30 Part s MAN081 3 (3/17/201 0) TC68/TCR68 ROTARY TILLER ASSEMBLY (Rev . 3/1/2012)[...]

  • Page 31

    Part s 31 MAN081 3 (3/17/201 0) TC68/TCR68 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267656 8 1 Rotor Shaf t 2 10318346 8 1 Clamp, Rubb er Shield (TCR Models Only ) 3 10318366 8 1 Rubber Sh ield (TCR Models Only) 5 103198 3 1 T ailgate 6 103198 0 1 T op Shield 7 10319 2268 1 Hex Drive Shaft 10 10 230 33 2 Hitch Pin 1 1 102 6530 1 Manua[...]

  • Page 32

    32 Part s MAN081 3 (3/17/201 0) TC74/TCR74 ROTARY TILLER ASSEMBLY (Rev . 3/1/2 012)[...]

  • Page 33

    Part s 33 MAN081 3 (3/17/201 0) TC74/TCR74 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267657 4 1 Rotor Shaf t 2 10318347 4 1 Clamp, Rubber Shiel d (TCR M odels Only ) 3 10318367 4 1 Rubber Shiel d (TCR Models On ly) 5 103198 4 1 T ailgate 6 103198 1 1 T op Sh ield 7 10319227 4 1 Hex Drive Sh aft 10 10 230 33 2 Hit ch P in 1 1 102 6530 1[...]

  • Page 34

    34 Part s MAN081 3 (3/17/201 0) 1031825 - COMER SLIP CLUTCH DRIVE ASSEMBL Y R E F P ART QTY DESCRIPTION A 1031825 1 Complete 540 driveline and clut ch assembl y 1 1001 300 1 Complete col lar yoke C12 1-3/8 2 38478 2 Cro ss & bear ing k it 3 1019 442 1 Collar , oute r tube 4 30 922 6 Shield reta iner 5 1019 444 1 Collar , inn er tube 6 30 197 2 [...]

  • Page 35

    Part s 35 MAN081 3 (3/17/201 0) 1031826 - COMER SHEAR BOL T DRIVE ASSEMBL Y (OPT IONAL) R E F P ART QTY DESCRIPTION A 1031826 1 Complete 540 driveline an d shear bo lt assembl y 1 1001 300 1 Complete col lar yoke C12 1-3/8 2 38478 2 Cro ss & bear ing k it 3 1019 442 1 Collar , oute r tube 4 30 922 6 Shield reta iner 5 1019 444 1 Collar , inn er[...]

  • Page 36

    36 Part s MAN081 3 (3/17/201 0) 1032606 - GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION A 1032606 1 Cast Iron tee ge arbox 1 1032 437 2 Seal, metric 6 0 x 95 x 10 2 1032 408 2 Snap ring, met ric 95 x 98.5 x 3 3 1032 409 2 Shim kit, me tric 85.3 x 94 .7 4 1032 445 2 Ball Bearing 6012 5 1032 446 4 Cap Screw , M10-1.50 x 20mm cl 8.8 6 1008155 1 Paralle[...]

  • Page 37

    Appendix 37 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop er[...]

  • Page 38

    38 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... .......... .......... .......... ....... Agriculture ASABE . ............ ....... American Socie ty of Ag[...]

  • Page 39

    F-3079 (Rev . 3/2/2012) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 fa x www .W oodsEqu ipment.co m W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch a[...]

  • Page 40

    F-8494 (Rev . 10/ 3/201 1) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers) W oods Equipm ent Compan y (“WO ODS”) warr ants this prod uct to be free f rom defect in mat erial and workmansh ip for a period of ninety (90) day s from the date of deli very of the prod uct to the original purchaser with the[...]