Woods Equipment TL52 manual

OP E R A TO R ' S M A NU A L MAN0003 SKID STEER TILLER TL52 TL73 TL84 Effective Serial Numbers: TL52A 4200 690202 TL73A 4300 730102 TL84A 5600 020102 (Rev . 7/4/2008) T ested. Proven. Un beat able.[...]

2 Introduction Gen’l (Re v . 2/19/2 008) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin [...]

Introduction 3 MAN000 3 (Rev . 1 1/30/2 006) T A BLE OF CONTEN T S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL IN FORMA TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPECIFICA T IONS . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 Introduction MAN0003 (Rev . 1 1/30/20 06) GENERAL INFORMATION The purpo se of th is man ual is to a ssist y ou in op erating and m aintaining y our till er . Read it carefu lly . It f urnishe s inform ation and in structi ons that wi ll help you a chiev e years of dep endabl e perform ance. The se instr uction s have be en co mpiled from ex tensi[...]

Safety 5 Alit ec Tiller SR ( Rev . 1 1/3 0/ 2006 ) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way .  Af ter connecting hoses, check that all control lever pos itions function a s instr ucted in the Oper a- tor's Man ual. Do no t put into servi ce u[...]

6 Safety Alitec T iller SR (Rev . 1 1/ 30/2006) (Safety R ules co ntinue d from prev ious page)  Be sure att achment is prope rly secured, adjusted, and in good o perating condition. Couple r lockpins must be fully extended and properly engaged into att achment ret a ining slot s.  Power unit must be equipped with ROP S and seat belt/operator[...]

Safety 7 Alit ec Tiller SR ( Rev . 1 1/3 0/ 2006 ) (Safety Ru les cont inued from previ ous p age) MAINTENANCE  Before leaving operator's seat, f ollow power unit manual instructions. Lower lif t arms and put att achment on the groun d. Sto p engine , remove key , en gage b rake, and rem ove s eat b elt/op erato r restr aint.  NEVER GO U[...]

8 Safety MAN000 3 (Rev . 1 1/30/2 006) 5 - PN 19 924 Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and be sure oil is cool. Consult physician i mmediately if skin penetration occurs. W ARNING 19924-B W ARNING 54519-B F ALLING OFF CAN RESUL T IN BEING RUN OVER. ■ Skid steer must have ROPS [...]

Safety 9 MAN000 3 (Rev . 1 1/30/2 006) SAFETY & INSTRUCTIONAL DECALS A TTEN TION! BECOME ALERT! Y OUR SAFET Y IS INV OL VED! Replace Immedia tely I f Damaged! BE CAREFUL! Use a clean, damp clo th to clean safe ty decals. A vo id spra ying too close to decals w hen usi ng a pressure washer; hi gh-pressu re wate r can ente r through very smal l s[...]

10 Operation MAN0003 (Rev . 1 1/30/20 06) OPERATION  Safety instructions are important! Read all att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locate your n earest dealer , check the Dealer Locator at www .W oodsEqu[...]

Operation 11 MAN000 3 (Rev . 1 1/30/ 2006) Figure 2 . Roll the skid ste er arm s back unti l the tiller is com- pletely off the gro und. Enga ge the parking brea k on the skid s teer . S top engine an d rel ieve the back pr essure in the a uxi liar y hydr aul ic syst em. E xit t he s kid ste er . Move the coupl er pins to the engage d position. H o[...]

12 Operation MAN0003 (Rev . 1 1/30/20 06) NOTICE ■ T o avoid tiller and motor damage, stop prime mover hydraulic flow . Allow tiller to stop com- pletely before changing direction of rot a tion. For m aximum produ ctiv ity and to m aintain opti mal operatio n, keep chassis fr ee of resi due bui ld up an d replace wor n or br oken tin es. Never ra[...]

T roubleshooting 13 MAN000 3 (Rev . 1 1/30/ 2006) T ROUBLESHOOTING PROBLEM POSSIBLE CA USES SOLUTION Drum wi ll not ro tate Auxiliar y hose s are not hoo ked u p to skid s teer Insp ect conne ctions visua lly (ma ke sure QD’s are fully eng aged). There is an ob struc tion in o ne or both o f the au xiliar y hoses Remove and ins pect hoses visual [...]

14 T roubleshooting MAN0003 (Rev . 1 1/30/20 06) T ROUBLESHOOTING PROBLEM POSSIBLE CA USES SOLUTION Excess ive o il tem perature Obstruc tion i n one or both auxilia ry hos es Visually i nspect and r eplace hoses as nece ssar y . Hydrau lic o il le ve l on s kid st eer is low Refer to skid steer ow ner ’s manua l. Hydrau lic o il in sk id st eer [...]

Service 15 MAN000 3 (Rev . 1 1/30/ 2006) SERVICE DRUM REMOVAL Rotate the tiller s o it rests on the attach wings as shown in Figu re 5. Use a hoi st to sup port t he drum a t the midpoint. Figure 5 . Remove the two depth s kid bolts (1) and four mo tor housing bolts (2) f rom one s ide as s hown i n Figure 6 . Figure 6 . Remove the dep th skid and [...]

16 Service MAN0003 (Rev . 1 1/30/20 06) Figure 9 . Remove the two depth s kid bolts (1) and four mo tor housing bolts (2) f rom one s ide as s hown i n Figure 1 0. Figure 10 . Remove the dep th skid and motor housi ng. Pla ce the motor hou sing in vi ce (3) as shown in F igure 1 1 . Figure 1 1 . Use an extensio n and a 1/2” twel ve poin t socket [...]

Service 17 MAN000 3 (Rev . 1 1/30/ 2006) Figure 14 . T L52 and T L73 Install motor housing ( 5) into on e side o f the chas sis using fo ur 1/ 2” x 1 -1/2” b olts (6), ei ght 1/ 2” flat washers (7) and fou r 1/2” - 13 nuts (8) as shown i n Figure 1 5. Figure 15 . Figure 16 . TL84 DRUM INST ALLATION Rotate the tiller c hassis (1) s o that it[...]

18 Service MAN0003 (Rev . 1 1/30/20 06) Figure 19 Use a hoist to lift the drum. Mak e sure the coupler is aligned wi th the motor sh aft and insert mo tor shaft into drum as shown in Figu re 20. Figure 20 . Install the mo tor hous ing int o other s ide of th e chass is. Install the m otor h ousing ( 6) into one si de of the c has- sis using fo ur 1[...]

Service 19 MAN000 3 (Rev . 1 1/30/ 2006) TINE REPLACEMENT T o replac e worn o r broken ti nes (1) , remove the 1/2" nut (3) and bol t (2) as sh own in Figur e 23. Remove th e worn or brok en tine and replace with a new ti ne. Install 1/2" x 1-1/2" - 20 bolt ( 2) and 1/2 " - 20 nut ( 3). T orque t o 50 lbs- ft (68 N-m). The tine [...]

20 Part s MAN0003 (Rev . 1 1/30/20 06) DRUM ASSEMBL Y R E F P ART QTY DESCRIPTION 1 59000 24 Bolt, 1/2 NF x 1- 1/2 GR8 ZP TL52 1 59000 24 Bolt, 1/2 NF x 1- 1/2 GR8 ZP TL73 1 59000 24 Bolt, 1/2 NF x 1- 1/2 GR8 ZP TL84 2 10517 0 1 Dru m wel d, 5 2" TL 52 2 10191 3 1 Dru m wel d, 7 3" TL 73 2 10240 2 1 Dru m wel d, 8 4" TL 84 R E F P AR[...]

Part s 21 MAN000 3 (Rev . 1 1/30/ 2006) BASE UNIT ASSEMBLY R E F P ART QTY DESCRIPTION 1 20551 4 Bolt , 5/8 NC x 4-1/2 GR 8 ZP 2 21666 8 Bolt , 1/2 NC x 1-1/2 GR 8 ZP 3 57816 16 Was her 1/2 SAE flat hrd 4 101921 2 Coll ar , round bore TL73 5 10299 3 2 Sk id 6 10435 1 4 Bu shi ng, TL Ski d pi n 7 10571 5 1 At tach c has sis TL52 7 10578 4 1 At tach [...]

22 Part s MAN0003 (Rev . 1 1/30/20 06) HYDRAULIC ASSEMBLY TL52 CONNECTION HOSE END 1A H1265 -10 ST 1B H1265 -8 ST 2A H1264 ST 2B H1264 90° 3A H1281 ST 3B H1281 90° R E F P ART QTY DESCRIPTION 1 105716 2 T ube, 63.39 hy d TL52 2 F1016 4 Fitting 10 OM x 8 FLM ST 3 F1020 4 Fitting 8 FLF x 8 F LM 90° 4 F1231 2 8 FLM x 8 FLM x 8 FLM 5 HC415 1 QD 1/2&[...]

Part s 23 MAN000 3 (Rev . 1 1/30/ 2006) HYDRAULIC ASSEMBLY TL73 CONNECTION HOSE END 1A H1280 -10 ST 1B H1280 -12 ST 2A H1278 ST 2B H1278 90° 3A H1279 ST 3B H1279 90° R E F P ART QTY DESCRIPTION 1 101897 2 T ube, hyd TL73 2 102360 2 T ube, hyd TL73/ TL84 3 F1087 4 Fitting, 10 OM x 10 FLM ST 4 F1 1 10 2 Fitting, 10 FLM x 10 FLF 90° 5 F1232 2 Fitti[...]

24 Part s MAN0003 (Rev . 1 1/30/20 06) HYDRAULIC ASSEMBLY TL84 CONNECTION HOSE END 1A H1337 ST 1B H1337 ST 2A H1335 ST 2B H1335 90° 3A H1336 ST 3B H1336 90° R E F P ART QTY DESCRIPTION 1 102746 2 T ube, hyd TL84 2 102747 2 T ube, hyd TL84 3 F1023 2 Fitting, 12 FLF x 12 FLM 90° 4 F1077 2 Fitting, 12 FLM x 12 FLF x 12 FLM 5 F1089 4 Fitting, 12 FLM[...]

Part s 25 MAN000 3 (Rev . 1 1/30/ 2006) DECAL PLA CEMENT R E F P ART QTY DESCRIPTION 1 D01 19 1 Decal, Alit ec (white with blac k) 2 D0155 1 Decal, TL52 2 D0161 1 Decal, TL73 2 D0264 1 Decal, TL84 3 D0157 1 Decal, tie down 4 D0158 2 Decal, lif t point[...]

26 Appendix Fitting T orque Chart (7/15/2005) FITTING T ORQUE CHART Always tighten fittings to th ese values un l ess a d if ferent to rque value i s liste d for a sp ecific ser vice p rocedure. Make su re fasten er thre ads are clean and thr eads ar e engage d prope rly . All to rque value s are adop ted fr om SAE J5 14 an d SAE J 145 3. Size SAE [...]

Quick Coupler 27 Quick C oupler Cha rt (Rev . 10/ 20/200 6) QUICK COUPLER KIT S QUICK COUPLER KIT COMPONENT S High-Flow with Auxiliary High-Flow with No Auxilia ry Low -Flow Make QC K it Descript ion QC Kit Descriptio n QC Kit Descrip tion Bobcat HC356 Flush F ace HC35 5 Flush Face HC357 Flush Face Vintage HC243 Pop pet HC21 1 Ag Ball V alv e Case [...]

28 Quick Coupler Quick C oupler Cha rt (Rev . 10/ 20/200 6) QUICK COUPLER KIT COMPONENT S QC KIT Includes Style Male/Female Body Size Hose End HC308 HC4 16 Flush Face Female 5/8 SAE #12 O-ring HC417 Flush Face Male 5/8 SAE #12 O-ring HC418 Flush Face Male 3/8 SAE #8 O-ring HC310 HC4 14 Flush Face Male 1/2 SAE #12 O -ring HC415 Flush Face Female 1/2[...]

Quick Coupler 29 Quick C oupler Cha rt (Rev . 10/ 20/200 6) QUICK COUPLER KIT COMPONENT S QC KIT Includes Style Male/Female Body Size Hose E nd 1013834 HC414 Flush Face Male 1/2 SAE #12 O-ring HC415 Flush Face Female 1/2 SAE #12 O-ri ng HC521 Flush Face Femal e 16 mm SAE #12 O-ring HC522 Flush Face Male 16 mm SAE #12 O-ri ng 1013835 46058 Flush F a[...]

30 Appendix Bolt T orque & Size Ch arts (Re v . 3/28/2007 ) BOLT T ORQUE C HART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F a stene rs must al wa ys be repla ced wi th the sam e grade as sp ecifi ed in t he manual par ts list. Always use the pr[...]

Appendix 31 Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........ ....... ...... .......... ....... .......... ...... ....... . Agricultu re ASABE ............ ....... . American Society of A[...]

F-3079 (Rev . 5/15/2008) W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mow ers and W oods Bou ndary TM Utility V ehicles) Ple ase E nte r Info rm atio n Below an d Save fo r Futu re R efer enc e. Date P urch ased: _____ _____ ________ ____ _____ _ From (Dea ler): ___ ________ ____ _____ _____ _____ _____ _____ ___ Model Numb er: _____[...]

F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehic les) W oods Eq uipment Co mpan y (“WOO DS”) warr ants this p roduct to b e free from defect in mat erial and workmansh ip for a period of nine ty (90) days from the date of deli v ery of the [...]

P ART NO. MAN0003 © 2002 Woods Equipment Company . All rights reserved. WOODS, t he Woods logo, and "T est ed. Proven. Unbeatable." are trademarks of Woods Equipment Company . All other t rademarks, trade nam es, or service m arks not owned by W oods Equipment Company that appear in this manual are the property of t heir respec tive comp[...]