English dropdown-ico

Woods Equipment TCR68 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Woods Equipment TCR68, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Woods Equipment TCR68 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Woods Equipment TCR68. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Woods Equipment TCR68 should contain:
- informations concerning technical data of Woods Equipment TCR68
- name of the manufacturer and a year of construction of the Woods Equipment TCR68 item
- rules of operation, control and maintenance of the Woods Equipment TCR68 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Woods Equipment TCR68 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Woods Equipment TCR68, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Woods Equipment service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Woods Equipment TCR68.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Woods Equipment TCR68 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L ROT ARY TILLERS MAN0813 (Rev . 3/1 /20 12) TC60 TC68 TC74 TCR60 TCR68 TCR74[...]

  • Page 2

    2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin[...]

  • Page 3

    Introduction 3 MAN 081 3 (3/ 17/ 201 0) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN08 13 (3/17/2010) SPECIFICATIONS G ENERAL INF ORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated with any nece ssary s afety shield ing remove d. The pur pose of thi s manua l is to assist you in opera ting and maintai[...]

  • Page 5

    Safety 5 TS(R) SR (3/2/2 012) TRAINING  Saf ety in struc tions are im port an t! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o lo cate your near est dealer , check the Dealer Locator at www. WoodsEquipment[...]

  • Page 6

    6 Safety TS(R) SR (3/2/2012 ) (Safety R ules conti nued from previous page)  Keep byst anders away from equipment.  Never direct discharge toward people, animals, or property .  Do not operate equipme nt while under the influ- ence of alcohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and [...]

  • Page 7

    Safety 7 TS(R) SR (3/2/2 012)  Do not modify or alter or permit anyone else to modify or alter the equipme nt or any of its compo- nent s in any way .  Y our dealer can supply original equipment hydraulic acces sories and repair p art s. Substitu te p arts may no t meet original equipment specifica- tions and may be dangerous.  Always wear[...]

  • Page 8

    8 Safety MAN081 3 (3/17/201 0) 2 - PN 188 66 SHIELD MISSING DANGER 18869 1 - PN 18868 540 RPM W ARNING 18866-D DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT -  All driveline guards, tractor and equipment shields in place  Drivelines securely attached at both ends  Driveline guards that turn freely on d[...]

  • Page 9

    Safety 9 MAN0813 (3/17/2010) 4 - P0021 5 - PN 551 22 TO A VOID SERIOUS INJUR Y OR DEA TH:  Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.)  Operate from tractor seat only .  Lower equipment to ground, stop e[...]

  • Page 10

    10 Operation MAN081 3 (3/17/201 0) OPERATION The TC rotary till er is designe d for com pletion of pl ow- ing op erations a nd se edbed p reparation . It br eaks up clods, leve ls t he so il s urfac e, de stro ys w eeds, and mixes in fer tilizer. Refer to the inform ation in thi s man- ual for the specifi cation s, parts, as sembl ies, an d adjustm[...]

  • Page 11

    Operation 11 MAN0813 (3/17/2010) DRIVELINE ATT ACHMENT Attach the rotary tiller to the tractor 3-p oint hit ch (or quick hitc h if av ailable). Do n ot attach dr ivelin e. Raise and lower the t iller to d etermi ne ma ximum an d min i- mum di sta nce bet ween the trac tor P TO shaf t and the gearbox input sha ft. If the distance is too la rge, the [...]

  • Page 12

    12 Operation MAN081 3 (3/17/201 0) 8. File and clea n the cut e nds of b oth dr ive ha lves. Ensu re the dr ive ha lves s lide sm oothly togeth er . Do not run the tractor if proper driveli ne engage ment cannot be obtained th rough these met hods. Conn ect t he dr ivelin e to tr act or P TO shaft , ma king s ure the sp ring-a ctivated lock ing col[...]

  • Page 13

    Operation 13 MAN0813 (3/17/2010) Figure 7 . Clevis Hi tch Adju stmen t 5. Slide c levis hi tches, A -frame/g earbox s tand, and attaching r ear z- clamp br acket t o the d esired dis- tance. Figure 8 . Gear box and Cl amp A djustment 6. Retighten the lowe r clevis hitch, A-frame /gear box stand, an d attachin g rear z-clamp brack et har d- ware per[...]

  • Page 14

    14 Operation MAN081 3 (3/17/201 0) NOTICE ■ Do not drop tiller to the ground with the rotor turning. Sudden high speed jolt s multiply stress to the driveline and can cause extreme damage. OPERATING T E CHNIQUES Tilling Sod and Untilled Gr ound For teari ng up untill ed sod or condit ioning compacted soils, s ever al shal low passes will be mo st[...]

  • Page 15

    Owner Service 15 MAN081 3 (3/17/201 0) OWNER SERVICE The inform ation in this sec tion is wr itten for operators who posse ss basi c mech anical s kills. If you need h elp, your dealer ha s train ed ser vice tec hnicia ns available. F or your protec tion, re ad and follow the safety inf or ma- tion in th is ma nual.  Keep all persons away from o[...]

  • Page 16

    16 Owner Service MAN081 3 (3/17/201 0) LUBRICA TION INFORMA TION 1. Do not let exce ss greas e collec t on or aroun d parts, particularly when opera ting i n sandy a reas. 2. See Fig ure 10 for lubr ication p oints and fr equen cy of lubric ation based on nor mal operat ing cond i- tions. S ever e or u nusual cond ition s may requi re more freque n[...]

  • Page 17

    Owner Service 17 MAN081 3 (3/17/201 0) SLIP CLUTCH ADJUSTMENT 1. T urn off tracto r engine and r emove key . 2. Loose n nuts on spr ings un til the spring s ca n rotate freely , ye t remain sec ure on the bolts. 3. Mark ou ter plates of sl ip-d isc cl utch a s show n in Figure 1 1. 4. Secu rely a ttach imp lement to the tr actor and s tart the trac[...]

  • Page 18

    18 Owner Service MAN081 3 (3/17/201 0) Blade In stallation Four Blade Installation 1. Remove a ny burrs on flang es ge nerated fr om blad es that have slip ped. 2. S tart blade as sembly with firs t blad e installed over the double slots (1) . NOTE: Blade c utting e dges sho uld fac e the di rect ion of rotation. 3. Install bolt head s agains t bla[...]

  • Page 19

    Owner Service 19 MAN081 3 (3/17/201 0) TROUBLE SHOOTING PROB LEM P OSSIBLE CAUSE SOLUTION Rotor wil l not turn. T ractor PTO not engage d. Check contr ol lever . Clutch fr iction d iscs wo rn (Slip-Cl utch drive o nly). Check an d replace. Shear bol t sheare d (Shear bolt drive on ly). Install new s hear bol t. Obstru ction bet ween ro tor and fr a[...]

  • Page 20

    20 Dealer Service MAN081 3 (3/17/201 0) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahead[...]

  • Page 21

    Dealer Service 21 MAN0813 (3/17/2010) Input Shaft Rep air 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove d rain pl ug an d drain gear l ube from the gearbox . 3. Remove ma st pla tes from the tille r frame. 4. Remove s haft seal. Replace with ne w seal (se e Seal Ins tallation , page 20). NOTE: Disto rtion to s eal cage or [...]

  • Page 22

    22 Dealer Service MAN081 3 (3/17/201 0) UNIVERSAL JOINT REP AIR Figure 16 . Univ ersal J oint P arts Brea kdown U-Joint D isassem bly 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 17. Figu re 17 . Re move Sna p Ring 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to [...]

  • Page 23

    Dealer Service 23 MAN0813 (3/17/2010) U-Joint Assembly 1. Place s eals sec urel y on bea ring cu ps. Inse rt cup into yo ke from outsi de and pr ess in wit h hand pressu re as far as pos sible. In sert j ournal c ross into bear ing cup with g rease fi tting away from shaft. Be car eful not to dis turb needle b earings . Insert a nother be aring c u[...]

  • Page 24

    24 Assembly MAN081 3 (3/17/201 0) ASSEMBLY Assemb ly of thi s rotary tiller is the res ponsi bility of th e WOODS dealer . It should be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cond itions.  Do not allo w bystanders in the area w hen oper- ating, att aching, removing, assembl ing, or servic- ing e[...]

  • Page 25

    Assembly 25 MAN081 3 (3/17/201 0) Figure 23 . Crate A ssembl y 2 1031834X X Rub ber S hield Cla mp** 3 103183 6XX Rub ber S hield ** 8 103182 5 Drive Assembl y Comp lete 10 102303 3 Hitch Pin 1 1 1026530 Manual Tube 27 1031977 Mast Pl ate, Right Ha nd 28 1031978 Mast Plate, Left Hand 33 1026818 Parki ng S tand 34 1026780 Hitch Clevis 50 71851 5/16N[...]

  • Page 26

    26 Dealer Check Lists MAN081 3 (3/17/201 0) DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST (DEALER’S RESP ONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make su re it is set up pro perly b efore deliveri ng it t o the cust omer . The foll owing check list is a reminder of po ints to insp ect. Ch eck o ff each ite m as it is fou[...]

  • Page 27

    Part s 27 MAN081 3 (3/17/201 0) Rotar y Tiller s P ARTS INDEX TC/TCR60 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 TC/TCR68 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31 TC/TCR74 TILLER AS SEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 DRIVE ASSEMBL Y . . . . . . . . .[...]

  • Page 28

    28 Part s MAN081 3 (3/17/201 0) TC60/TCR60 ROTARY TILLER ASSEMBLY (Rev . 3/1/2012)[...]

  • Page 29

    Part s 29 MAN081 3 (3/17/201 0) TC60/TCR60 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267656 0 1 Rotor Shaf t 2 10318346 0 1 Clamp , Rubber Shie ld (TC R Models Only) 3 10318366 0 1 Rubber Shie ld (TCR Models Only) 5 103198 2 1 T ailgate 6 103197 9 1 T op Shield 7 10319226 0 1 Hex Driv e Shaft 10 1023 033 2 Hit ch Pi n 1 1 102653 0 1 Ma[...]

  • Page 30

    30 Part s MAN081 3 (3/17/201 0) TC68/TCR68 ROTARY TILLER ASSEMBLY (Rev . 3/1/2012)[...]

  • Page 31

    Part s 31 MAN081 3 (3/17/201 0) TC68/TCR68 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267656 8 1 Rotor Shaf t 2 10318346 8 1 Clamp, Rubb er Shield (TCR Models Only ) 3 10318366 8 1 Rubber Sh ield (TCR Models Only) 5 103198 3 1 T ailgate 6 103198 0 1 T op Shield 7 10319 2268 1 Hex Drive Shaft 10 10 230 33 2 Hitch Pin 1 1 102 6530 1 Manua[...]

  • Page 32

    32 Part s MAN081 3 (3/17/201 0) TC74/TCR74 ROTARY TILLER ASSEMBLY (Rev . 3/1/2 012)[...]

  • Page 33

    Part s 33 MAN081 3 (3/17/201 0) TC74/TCR74 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267657 4 1 Rotor Shaf t 2 10318347 4 1 Clamp, Rubber Shiel d (TCR M odels Only ) 3 10318367 4 1 Rubber Shiel d (TCR Models On ly) 5 103198 4 1 T ailgate 6 103198 1 1 T op Sh ield 7 10319227 4 1 Hex Drive Sh aft 10 10 230 33 2 Hit ch P in 1 1 102 6530 1[...]

  • Page 34

    34 Part s MAN081 3 (3/17/201 0) 1031825 - COMER SLIP CLUTCH DRIVE ASSEMBL Y R E F P ART QTY DESCRIPTION A 1031825 1 Complete 540 driveline and clut ch assembl y 1 1001 300 1 Complete col lar yoke C12 1-3/8 2 38478 2 Cro ss & bear ing k it 3 1019 442 1 Collar , oute r tube 4 30 922 6 Shield reta iner 5 1019 444 1 Collar , inn er tube 6 30 197 2 [...]

  • Page 35

    Part s 35 MAN081 3 (3/17/201 0) 1031826 - COMER SHEAR BOL T DRIVE ASSEMBL Y (OPT IONAL) R E F P ART QTY DESCRIPTION A 1031826 1 Complete 540 driveline an d shear bo lt assembl y 1 1001 300 1 Complete col lar yoke C12 1-3/8 2 38478 2 Cro ss & bear ing k it 3 1019 442 1 Collar , oute r tube 4 30 922 6 Shield reta iner 5 1019 444 1 Collar , inn er[...]

  • Page 36

    36 Part s MAN081 3 (3/17/201 0) 1032606 - GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION A 1032606 1 Cast Iron tee ge arbox 1 1032 437 2 Seal, metric 6 0 x 95 x 10 2 1032 408 2 Snap ring, met ric 95 x 98.5 x 3 3 1032 409 2 Shim kit, me tric 85.3 x 94 .7 4 1032 445 2 Ball Bearing 6012 5 1032 446 4 Cap Screw , M10-1.50 x 20mm cl 8.8 6 1008155 1 Paralle[...]

  • Page 37

    Appendix 37 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop er[...]

  • Page 38

    38 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... .......... .......... .......... ....... Agriculture ASABE . ............ ....... American Socie ty of Ag[...]

  • Page 39

    F-3079 (Rev . 3/2/2012) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 fa x www .W oodsEqu ipment.co m W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch a[...]

  • Page 40

    F-8494 (Rev . 10/ 3/201 1) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers) W oods Equipm ent Compan y (“WO ODS”) warr ants this prod uct to be free f rom defect in mat erial and workmansh ip for a period of ninety (90) day s from the date of deli very of the prod uct to the original purchaser with the[...]