Aussie 6804T80SS1 manual

For Outdoor Household Use Only . Not for Commercial Use. Ne ed H elp ? Ne ed to R egi st er Y our G ri ll? Loo ki ng f or A us si e Par t s & A cc es so ri es? Vi s it u s onl in e at w w w . A us s ieG ri ll s. co m Or c all A u ss ie C u st om er S er vice a t 1-8 0 0 - 25 1 - 7 558 • Failure to follow thes e intruc tions c ould result in f[...]

2 NOT IC E Meco C orporation s trives to be a qualit y s upplier of consumer produc ts . I f we omit ted any par ts needed for a ssem bly , or you n eed troubleshooting in formation, please contact us u sing our toll fr ee number or vi sit our website. It i s impor tant to regi ster your grill and retain y our receipt. 1- 8 0 0 - 2 5 1-75 5 8 8 am [...]

3 Pa c k i n g L is t Description Wa r m i n g R a c k Cookin g Gr id, 3 pcs. Flavor Ac tivator s - 4 larg e, 3 small Grea se P an Foil P an Le f t Si de Sh elf w ith Side B ur ner Side Bur ner Control K nob Hood/Body Right S ide S helf Bott om Bo dy Pa ne l Front Crossbar Cabinet Side Pa nel- Lef t B ack Panel B ra ce wire Cyli nder Retainer Bolt [...]

4 Contents Packin g Lists ................................................................ 3 Pre pa ra tio n fo r A s se mb l y .......................................... 4 Ass em bl y Ins tr u ct io ns Step 1 Caste r A s semb ly ......................................... 5 Step 2 Cabinet B ot tom A ss embly ........................... 5 Step 3 Side[...]

5 As s e m b l y I n s t ru ct i o n s Step 1 Cas t er A ss em bly La y Cabinet B ot tom Panel upsid e down, so that the fl at sur f ac e is on the flo or . A s semb le Fixe d Caste rs to th e LE F T S ide (the side clos est to th e cutout s) of Cabinet B ot tom Panel and Swi vel Loc k Cast ers to th e R IG H T Side o f Cabinet B ot tom Panel. Inse[...]

6 7 Step 3 Side Panel A ssem bly At ta ch L ef t Side Panel an d R ight Side Panel to Cabin et B ot tom Panel w ith six 1 / 4 -2 0 x .50 ” B olt s and 1 / 4 -2 0 Nut s. Se cure L ef t and R ight Side Panels to B a ck Panel with f our 5/ 32 x .3 1 ” Bolt s through the in side of the B ac k Panel. 1 / 4 -20 x .5 0 ” B olt s et 6 pc 5/32 x .31 ?[...]

7 Step 5 Cabinet U pright A s sembl y At tac h Cabine t Upr ight to Cabinet B ot tom an d Front Crossb ar with four 5/32 x .3 1 ” B olt s. Or ient Up right so th at M atch - holder /Chain is closest to top o f cabine t (Front Cros sbar). Step 4 Front C ross bar A s sembly T ur n car t ass embl y up on cas ter s. At t ach Front Cros sbar , with th[...]

8 Step 7 Door Handle A s sembly A s sembl e Han dle to Le f t D oor using t wo 5 /32 x .3 1 ” B olt s. Rep eat w ith Right D oor . Note: 2 extra s crew s provided. Step 6 A . C ylinder G uard A s sembly At ta ch W ire Gu ard to Front Crossb ar and B a ck Panel w ith t wo 5/ 32 x .4 7 ” B olts . B. C ylinder Bloc king W ire A s sembly At ta ch C[...]

9 B. Dr awer Positioning Slide D rawer A ss embly over the D ra wer T ra ck s to position the D ra wer . Step 9 Model 6 805 & 6 80 4 wit h drawer A. D r a w e r As s e m b l y A s semble H andl e to Dra wer Front with t wo 5 /32 x .3 1 ” B olt s. Note: 1 ex tra sc rew provide d. At ta ch D rawer Front to D ra wer B ody w ith sI X 5/3 2 x .3 1[...]

10 T o re duce the r isk of b odily injur y from li f ting, the follow ing as se mbly s teps #s 9 and 10 will require t wo pe ople. CA U T I O N ! Step 1 1 Hood/Body T o C ar t A s sembly Lif t th e Ho od/ Bo dy A s se mbly over the c ar t ass embl y and set it d own until it res ts on the in side top fl ange s of the c ar t. Align the h oles in th[...]

11 Prior t o per formi ng an y fur ther assembly , PER FO R M “ FI RS T TI ME US E” LE A K TES T as detai led on pages 1 7 - 1 8. If t he g ri ll is f ull y as s emb le d b ef or e pe r fo rm ing t he F ir st T im e U se le ak t es t, the s ide t ab le s wi ll ne e d to b e rem ove d in or de r to p er f or m the le ak te s t on th e ma in bu r[...]

12 Step 1 4 Side Burner I gniter Wire C onnec tion The S ide B urn er I gniter W ire is pre -inst alled an d conne c t- ed to the I gnition B ox. At tac h the wire to the S ide B urne r elec trod e by sliding the w ire conne ctor onto th e elec trod e terminal. Un d er s id e vi ew o f Side T able /Si de Burner Note: S how n w i t ho u t Re gu l at[...]

13 Step 1 5 A . Side Burner C ont rol Knob A ssem bly Align the f lat keyed hole in th e Control Kn ob with the keyed s tem of the S ide Bur ner Valve. Push the Control K nob onto the Side B ur ner Va lve ste m. B. S ide Burner Grid A ssem bly Place th e Side B urn er G rid onto Si de Bur ne r T abl e, allowing the thre e protr uded e nds to f all [...]

14 T o reduc e the r isk of a lac eration ha zard: • W ear prote c tive gloves w hen in stallin g warmin g rac k. H ood an d B owl ed ges c ould b e shar p. CA U T I O N ! Step 1 7 Warming Rack / Flavor Activator / C ooking G rid A s sembly A. In ser t Warming Rac k le g end s into holes on top e dg e of f irebox . Seat secure ly . B. Lay a larg [...]

15 Connec tin g/ D isconne c ting the G as Using Gas Carbon M onox ide Ha zard • T his applianc e can p roduce c ar bon mon oxide w hich h as no o dor . Using it in an e ncl osed sp ac e can k ill you. • N ever use this ap plianc e indoor s, on rec rea tional vehic les, or bo ats . DA N G E R ! T o reduc e the r isk of ser ious bo dily injur y [...]

16 LP Hose and Regulator T o reduc e the r isk of ser ious bo dily injur y or death from f ire or explosion: • Clean an d inspe ct th e gas hos e/ re gulator b ef ore eac h use of the out door c ookin g gas app liance. The g as hose/ regulator mus t be rep lac ed pr ior to being us ed, if there is ev idenc e of exce ssi ve abra- sion or wear , or[...]

17 B efore Us ing Y ou r LP G as Gril l Installation Codes T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • This ins tallation mus t conf orm w ith local c ode s or , in the absenc e of loc al cod es, with either th e Na tional Fuel Ga s Code, AN S I Z 223. 1 /N F P A 54 Na tural G as and Prop ane Ins tallati[...]

18 How to Per form A Leak T es t “ F IR ST TIM E US E ” and a s required Supp lies N ee ded f or a L eak Test: • Clean p aint br ush • W ater • Dish washing liquid 1 . Use an L P G as Cylind er eq uippe d with an O PD (O ve r f ill Preve ntion Dev ice) and h ave it f ille d at an authori zed L P gas de aler by a qualif ie d at ten dant. 2[...]

19 7 . If “ growing” bubb les app ear on any o f the conn ec tion point s, you have de tec te d a gas le ak. Imm ediatel y clos e the LP G as Cylin der val ve by turnin g handl e cloc k wise a. If le ak appe ars at eith er end o f hose and re gulator as se mbly , retighten th e conne ction at th e leak , but do not over -tighten. (NOTE: O nly h[...]

20 Should you n otice that your B ur ner (s) are gettin g hard to light or the f lame is n ot as hot as it onc e was, ref er to the “ How t o C le an you r Bu rn er s ” se c tion on pag e 28, to remove any possibl e obstr uc tions . Lighting the G rill Usin g the Puls e- Sp ark Ignitor T o reduc e the r isk of ser ious bo dily injur y or death [...]

21 5. Push the Ignite r But ton in until the Bur ne r is lit. Listen for th e spar k ignition, and look to make sure the Bur ner is lit. If no sp ark , see Troub les h oot in g Se c ti on on p ag e 31 . 6. From the “O f f ” po sition, light all other Bur ner s from le f t to r ight, making sure ea ch B ur ner is lit b efo re lighting the nex t.[...]

22 Manu al ly Lig hti ng th e Gr il l T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • Ope n Ho od b efore lightin g the gr ill to prevent an ex plosion f rom gas b uild-up. WA R N I N G ! 1 . Ope n the Ho od. 2. IMPORT ANT : Make sure Control Knob s are turne d “O f f. ” (Fig. 7 , P . 1 9) 3. T ur n the [...]

23 Lighting the S ide Burner T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • Ope n Side B ur ner L id be fore lightin g the grill to p revent an ex plosion f rom gas build -up. WA R N I N G ! 1 . Ope n the Sid e Bur ner L id. (Fig. 1 3) NOTE : Side B urn er Lid is to re main ope n while th e Side B ur ner is[...]

24 1 . Ope n the Side B ur ner Li d. 2. IMPORT ANT : M ake sure Side Bur ner Control K nob is tur ne d “O f f ” f irs t. 3. T ur n the LP G as Cylin der val ve open c ounterclo ck wis e until it stops. ( Fig. 8, page 1 9) 4. Push Side B ur ner Control K nob in and tur n counte rcloc k wise to the H igh position. 5. Hold lit M atc h, using M atc[...]

25 Coo kin g On the Gas Gr il l T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire, explosion or burn h azard: • Neve r use ch arco al or lighter fluid in your g as grill. Ke ep this outdo or cook ing app liance c lear an d fre e from combus tible ma terials, ga soline, and other f lammabl e vapor s and liquids. • Keep any e[...]

26 Roasting (Indirec t Method) T o reduc e the r isk of bur ns from th e hot air and s team trap pe d inside: • Ope n the H ood c aref ully w hen ro astin g on grill. WA R N I N G ! In dir ec t C ook in g (Ro as ti ng): Food is c ooked like in an oven under lower he at and/ or longer co okin g times. T hes e foo ds require m ore than 25 minutes g[...]

27 Rotisserie C ooking Rotisserie Cooking: The c onst ant turnin g of the me at while c ook ing allows it to sel f bas te with n atural juice s, makin g foo d cooked on th e rotiss erie exc eption ally moist an d tende r . The b es t meat s for rotis ser ie co oking are tightl y tied, bone d or bonel es s cut s. Cuts w ith a bone c an be c ooked on[...]

28 War m i n g R a c k T o reduc e the r isk of f ire or flare -up from gre ase dr ipping s: • Whe n cook ing f ood on th e warming r ack , make sure no Bu rne rs are on dire c tly und er the D rip Pan. • Clean gre ase dr ippin gs awa y from gr ill af te r ea ch us e. WA R N I N G ! W arming R ac ks are a c onvenient wa y to cook f ood, keep co[...]

29 Ca re a nd Main tena nce CA U T I O N ! C leaning the G rill Bot to m Pane l, Gr ea se Pan , Foil Pan: Remove the t wo b olts on the sid es se cur ing the B ot tom Panel. (Step 1 4, pag e 1 2) Scrap e away f ood and f at residue from the B ot tom Panel. E mpt y an d wash the Foil Pan and G rea se Pan with hot so apy water and a c loth. Th e Foil[...]

30 Remov e nuts and bolts. How to C lean the B urners 1 . Make sure the Control K nob s are turne d “O f f ” and th e grill is co mpletel y coole d. 2. Carefully re move Cookin g Gr ids and Fla vor Ac tivator s. 3. T o remove e ac h M ain Bur ner , f irs t remove the nut & b olt that f aste ns the bur ne r flan ge to ba ck wall. (Fig. 1 6) [...]

31 5. Use a pipe c le aner to c lear in sec t ne st s from th e inlet hol e of M ain Bur ne r (Fig. 1 9) and Side B ur ner tub e. (Fig. 20) 6. Ope n up the M ain B urn er hole s (Fig. 1 9) and the Sid e Bur ner h oles ( Fig. 2 1 ) with a sm all nail or wire. Us e a non- metallic brush to remove fo od p ar tic les an d cor rosion from the B ur ner s[...]

32 Storage T o reduc e the r isk of ser ious bo dily injur y or de ath: • Store your LP gas gr ill in a co ol dr y plac e. Do not store an L P G as Cylind er in a spa ce gre ater than 1 25 de grees Fahrenh eit. Never store a c onne cte d LP G as Cy linde r in a building, garag e, or any enclose d area. • Store LP G as Cylin der s outdoor s out [...]

33 Emergencies Problem Ga s leak ing f rom crack ed/ cut /burned h ose Ga s leak ing f rom LP G as Cy linde r G as leak ing f rom LP G as Cy lin d e r v al ve G as leak ing b et ween LP G as Cylin der an d regula- tor conne ction Fire coming through Control Pan el Gre ase f ire or exce ssi ve flam es above co oking sur f ace Flashba ck ( Fire in or[...]

34 T roubleshoot ing Problem Bur ne rs w ill not light using a matc h Low flam e or low heat Flam es blow out Pos si ble C a us e Regulator c oupling nut is not fully c onne cte d to LP c y lind er LP-E xc es s flow val ve tripp ed in regulator V ap or loc k in conne c tions Obs tr uc tions in Bur ne rs W et El ec trode s and B urn er s Wire loos e[...]

35 Problem Flar e up Per si s te n t gr e a s e f i r e Unabl e to fill L P tank Humming or w histlin g from regulator Cabinet do ors do not c lose Pos si ble C a us e Grea se bu ild -u p E xce ssi ve fat in m eat Gre ase trapp ed aroun d burn er system Som e de aler s ha ve olde r f ill noz zles w ith worn thre ads Outsid e temperature, humid- it [...]

36 If you n eed re plac eme nt par ts, re fer to th e Par ts I llustra- tions to f ind the exac t p ar ts you ne ed. I f you ha ve any question s or need hel p , contact Cus to mer S e r vic e a t 1- 8 0 0 -2 51-7 5 5 8 or g o to www . a u s s i e g r i l l s. c o m . Be sure to have th e grill mo del numb er and s erial numb er printe d on the bla[...]

37 Par t s L i s t Ke y Description Quantit y 1 Side B ur ner Cove r 1 2 Side B ur ner Cook ing G rid 1 3 Le f t S ide T able 1 4 Side B ur ner Valve 1 5 Side B ur ner K nob B ez el 1 6 Control Kn ob 5 7 Side B ur ner 1 8 Ignition B ox 1 9 M ain Kn ob B ezel 4 1 0 Front Crossbar 1 1 1 Cylinde r Wire guar d 1 1 2 Cabinet Si de Panel- LE F T 1 1 3 Ca[...]

38 Lim ited W arran t y ME C O CO R PO R A TION - LI MITE D WAR R ANT Y This prod uct is warranted to the origi nal consu mer purchaser agai nst defect s in material and workmanshi p under normal outdoor househo ld us e a nd correct as sembly (if assembled by the consumer pu rchaser) . Burners are warranted for a period of t wo (2 ) years from the [...]