Liebert 600T manual

P OWER A VAILABILITY Series 600T ™ UPS I NST ALLATION M ANUAL Multi-Module Three-Phase 65-225 kV A 60 Hz[...]

The follo wing W ARNING applies to all bat tery cabin et s sup plied with UPS sys te ms: INTERNAL BA TTER Y STRAPPING MUST BE VERIF IED BY MANU- F ACTURER PRIOR TO MOVING A BA TTER Y CABINET . Ba tter y cab in et s c ont ai n non- spil la ble b atte rie s. Ke ep uni t s upr ight . Do not st ack. Do not tilt. Failu re to he ed this warn ing cou ld r[...]

i T a bl e o f C on te nt s 1 . 0 S a f e t y P r e c a u t i o n s .... .. .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. .. 3 2 . 0 I n s t a l l a t i o n C o n s i d e r a t i o n s . .. .. ... .... .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. 4 2 . 1 T y p e so fS y s t e m C o n t r o lC a b i n e t s ... .. ... .. ..[...]

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iii List of Fi gures F i g u r e1 M u l t i - M o d u l e U P S ,6 5&8 0k V A ( l e f t )a n db o t t o m - e n t r y1 0 0 - 2 2 5k V A ( r i g h t )......... ... 5 F i g u r e2 U P S M u l t i - M o d u l eU n i t B l o c kD i a g r a m . ...... ............. ....... ...... ....... ... 6 F i g u r e3 P r e f e r r e d G r o u n d i n gC o n f [...]

Figure 5 0 Ou tline Dr awing, M odule Ba ttery D isc onnect, 300-12 00 Amps (modul es w/inp ut iso. x fmr) 70 F i g u r e5 1 R e m o t eS t a t u sP a n e l ,S u r f a c e M o u n t ...... ...... ....... ...... ............. ...... 7 1 F i g u r e5 2 C i r c u i tB r e a k e r S c h e d u l e ,M u l t i - M o d u l eU P S ,6 5 - 2 2 5k V A . ......[...]

1 I MPORT A N T S AFETY I NST RUCTI ONS Save T he se In s tru ction s.[...]

2 ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___[...]

Safet y Precautions 3 1.0 S AFETY P RE CAUT IONS[...]

4 Insta llatio n Consi derations 2.0 I NST A LLATI ON C ONSIDERAT IONS[...]

Inst allati on Considerat ions 5 Figure 1 Multi-Module UPS, 65 & 80 kV A (left) a nd bottom-entry 100-225 kV A (right)[...]

6 Insta llatio n Consi derations Figu re 2 UP S Mult i-Mod ul e Un it Bloc k Dia gram 2. 1 T ypes of System Contr ol Cabin ets CB1 Modul e In put Bre ak er CB2 Modu l e Output Breaker MBD Modul e Batt ery Di scon nect CB2 Re c tif ie r / Charger Controls CB1 CO NT ROL P OWER UPS M ODU LE In v e rte r MBD U tilit y I nput Pow er Cont ro l Wi r i ng [...]

Unloadi ng and Handling 7 3.0 U NLOA DING AND H AND LING[...]

8 In s pec ti ons 4.0 I NSPECTIO NS 4. 1 Exte rnal In spectio ns 4. 2 In terna l Inspec tions[...]

Equipment Locat ion 9 5.0 E QU IPMENT L OC ATION[...]

10 Batter y Inst allati on 6.0 B ATTE RY I NST ALL ATION 6. 1 Bat tery Safe ty Pr ecautions[...]

Ba tter y In sta l latio n 11 Battery Saf ety Precautions in French Per CSA Requirement s Instruc tions Import antes Concernant La S é cur it é Con ser ver C es I nstr uct ion s[...]

12 Batter y Inst allati on[...]

Ba tter y In sta l latio n 13 6. 2 Match ing Batt ery Cabinet s 6. 3 No n-St andard B atteries[...]

14 Configur ing Y our Neutral a nd G round Con nections 7.0 C ONFI GURI NG Y OU R N EUTRAL AND G RO UN D C ONNE CTIONS[...]

Config uring Your Neutral an d Ground Conn ection s 15 7. 1 Pre fer r e d Grou nding C onfig uratio n, 4 80 or 600 V AC Inpu t and O utpu t, Isol ated Powe r Distribu tion Units , Wye-Co nnected Service Figu re 3 Pre ferred Gro und ing Con fig ura tion , 480 o r 600 V A C In put an d Outp ut[...]

16 Configur ing Y our Neutral a nd G round Con nections 7.2 G roun di ng Co nf igu ra t ion , 480 or 600 V A C Inpu t an d Outp ut , De lta Sourc e Figu re 4 Gro un ding C onf igur atio n wi th Ung rou nd ed Del t a S ou rce Inpu t[...]

Config uring Your Neutral an d Ground Conn ection s 17 7. 3 Pre ferred Grounding C o nfig uration with Po wer-Tie Swi tchgear Figu re 5 Pref erred Gro und ing Con fig ura tion, Pow er- Tie Syste ms[...]

18 Configur ing Y our Neutral a nd G round Con nections 7. 4 Grou nding Con figuratio ns, Batt ery S y stems Figu re 6 Bat tery Ca bin et Grou ndi ng Conf igu rati on[...]

Wiri ng Considerat ions 19 8.0 W IRING C ONSIDE RATIO NS[...]

20 Wiring Cons iderati ons 8. 1 Powe r W iring[...]

Wiri ng Considerat ions 21 8. 2 Co ntrol Wi ring[...]

22 Wiring Cons iderati ons 8. 3 Bat tery Wi ring[...]

Wiri ng Considerat ions 23 Figu re 7 T y pica l Mu lti- Modu le Co nfi gur atio ns I R CB2 Output SB B I R I R CB2 CB2 #2 UP S CB1 #1 UPS CB1 #3 UPS CB1 RIB RIB BIB RI B SCCI SCCI / SCCC (can acco modate up to 6 UPS modules) Ba t te r y MB D Batt e ry MBD Ba tt er y MB D MIB To C r i t i c a l L o a d SB B SBS MB B Syst em Con tr o ls I R #2 UP S C[...]

24 Wiring Conne ctions 9.0 W IRING C ONNECT IONS[...]

Wiring Conn ections 25 Abbrevi ations fo r C ircuit B reakers BFB Bypa ss Feeder Breaker BIB Bypa ss I nput Br eaker CB1 Module In put Breaker CB2 Module Outp ut Breaker MBB Mainte nance Bypass Br eaker MBD Module Bat tery Disconn ect MBFB Mainte nance Bypass Feed er Breaker MIB Mainte nance Isolat ion Break er RIB Recti fier Input Breaker SBB Syst[...]

26 Wiring I nspection 10.0 W IRIN G I NSPEC TION T abl e 1 Po wer Wir ing T e rmi n als - Fact ory Sup p l ied UPS Mod ule Rat ing Connect ion T ype 65 & 80 kVA Recti fier input i s top entry, to l ugs in the top of the in put circuit br eaker. Lugs will acco mmodate ca bl ing up t o 350MCM. DC li nk and critical bu s outp ut connect ions ar e [...]

Wiri ng Inspecti on 27 Ta b l e 3 Ta b l e 3 1 0 - 1 6 Allow able Ampaci ties of Insul ated Conductors Rat ed 0-2000 V olts, 60 ° to 90 ° C (140 ° to 1 94 ° F) 1 No t Mor e than T hree Conduc tor s in Rac eway or Cab le or E ar th ( D ir ect ly Buri ed) , bas ed on A mbie nt Tempe rat ure of 30° (86 ° F) Siz e Temperat ure Rating of Conduct o[...]

28 Inst allation Drawi ngs 11 . 0 I NS T ALL ATION D RAWING S Fig ure 8 Out line Dr awing, Single & Multi- Module 65 & 8 0 k V A[...]

Inst allation Dra wings 29 Figure 9 Outline Draw ing, Multi-Module System , 100 - 2 25 kV A, Sp ace S aver[...]

30 Inst allation Drawi ngs Figu re 10 Outli ne Draw in g, Mult i-Mod ule Sy st em, 100 - 22 5 k V A[...]

Inst allation Dra wings 31 Figure 1 1 Ou tline Drawing, System Con trol Cabinet (SCCT), 200-1200 Am p s[...]

32 Inst allation Drawi ngs Figure 12 Outline Drawin g, System Control Cabinet (SCCT), 1600-2500 Am p s[...]

Inst allation Dra wings 33 Figure 13 Outline Drawin g, System Control Cabinet (SCCP), 200-480 Amps[...]

34 Inst allation Drawi ngs Figure 14 Outline Draw ing, System Control Cabinet (S CCP) 560-960 Amps[...]

Inst allation Dra wings 35 Figure 15 Outline Draw ing, System Control Cabinet (SCCP) 1 120 to 2000 Amp[...]

36 Inst allation Drawi ngs Figure 16 Outline Dra w ing, System Control Cabinet (SCCB) 640 to 800 Amps[...]

Inst allation Dra wings 37 Figure 17 Outlin e Drawing, System Con trol Cabinet (S CCB) 128 0 to 16 00 Amps[...]

38 Inst allation Drawi ngs Figure 18 Outline Draw ing, Battery Po wer Pack, 65 & 80 kV A[...]

Inst allation Dra wings 39 Figure 19 Battery Powe r P ack , Size A[...]

40 Inst allation Drawi ngs Figure 20 Line-Up Det ai l, Single or Multi-Modu le System, 65 & 80 kV A wi th Battery Cabinets[...]

Inst allation Dra wings 41 Figure 21 Line-Up Det ail , Single or MM S ys tem, 100-225 kV A, Space S a ver with Battery Cabinets[...]

42 Inst allation Drawi ngs Figure 22 Line-Up Det ail , Single or Multi-Module System, 100 -225 kV A, with Battery Cabinets[...]

Inst allation Dra wings 43 Figure 23 Base Mounting Patterns, System Control Cabinet s (SCCT), 200 & 1200 Amps[...]

44 Inst allation Drawi ngs Figure 24 Base M ounting Patterns, System Control Cabinet s (S CCT), 1600-2500 Amps[...]

Inst allation Dra wings 45 Figure 25 Base M ounting Patterns, System Control Cabinet s (S CCP), 200-480 Amps[...]

46 Inst allation Drawi ngs Figure 26 Base M ounting Patterns, System Control Cabinets (SCCP), 560-2000 Amps[...]

Inst allation Dra wings 47 Figure 27 Base M ounting Patt e rns, System Control Cabinet (SCCB), 640-3000 Amp s[...]

48 Inst allation Drawi ngs Figure 28 T erm in al Detai ls, 6 5 & 8 0 kV A Modul e[...]

Inst allation Dra wings 49 Figure 29 T erm inal Detail s, Mu lti-Module S ystem, 100 & 125 kV A Space S a ver[...]

50 Inst allation Drawi ngs Figure 30 T erm inal Det ails, Mu lti-Module System , 150 & 225 kV A, Sp ace Saver[...]

Inst allation Dra wings 51 Figure 31 T erm inal Details, M ulti-Mo dule System, 100 & 125 kV A[...]

52 Inst allation Drawi ngs Figure 32 T erm inal Detai ls, Mu lti-Module S ystem, 150 & 225 kV A[...]

Inst allation Dra wings 53 Figure 33 Control Co nnection Location Diagr am, 65 & 80 kV A[...]

54 Inst allation Drawi ngs Figure 34 Control Co nnection Lo cation Di agram, 100-22 5 kV A[...]

Inst allation Dra wings 55 Figure 35 Control Co nnection Lo cation Diagr am, SCCC & SCCI[...]

56 Inst allation Drawi ngs Figure 36 Control Co nnection - L oc ation Diagram, System Co ntrol C abinet - SCCT[...]

Inst allation Dra wings 57 Figu re 37 Con trol Wi ring , Exte rnal In tercon ne ct Diagr am[...]

58 Inst allation Drawi ngs Figu re 3 8 C ont rol Wire List , Ext erna l Inte rconn ec tions, UPS Modu le[...]

Inst allation Dra wings 59 Figu re 39 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 1 o f 3[...]

60 Inst allation Drawi ngs Figu re 40 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 2 o f 3[...]

Inst allation Dra wings 61 Figu re 41 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 3 o f 3[...]

62 Inst allation Drawi ngs Figure 42 Control Wire List, External Interconn ections, Alarm St atus Contact s Option[...]

Inst allation Dra wings 63 Figure 43 Control Wire List, External Interco nnections, Main tenance B yp ass Interl ock Option[...]

64 Inst allation Drawi ngs Figure 44 Control Wire List, External Interconn ections, Remote Statu s P anel Option[...]

Inst allation Dra wings 65 Figure 45 Control Wire List, Extern al Interconn ections, Int ernal Modem Option[...]

66 Inst allation Drawi ngs Figure 46 Control Wire List, External I nterconnections, Custo mer Alarm Interfac e Option[...]

Inst allation Dra wings 67 Figure 47 Control Wire List, Extern al Interconn ections, Battery T emp erature Sen sor O ption[...]

68 Inst allation Drawi ngs Figure 48 Control Wire List, External I nterconnections, SNMP I n terface Op tion[...]

Inst allation Dra wings 69 Figu re 49 Outli ne Draw in g, Mod ule Ba ttery D isconn ec t, 175 -250 A mps[...]

70 Inst allation Drawi ngs Figure 50 Outline Draw ing, Module Battery Disconn ect, 300-1200 Amps (modules w/input iso. xfmr)[...]

Inst allation Dra wings 71 Figu re 51 Rem ote Status Pa ne l, Su rfac e Moun t[...]

72 Inst allation Drawi ngs Figure 52 Cir cuit Breaker Schedule, Multi-Mod ule UPS, 65-225 kV A[...]

Inst allation Dra wings 73 Figure 53 Circuit Br eaker S chedule, Batter y Cabi net, 65-50 0 kV A[...]

74 Inst allation Drawi ngs Figure 54 Circuit Breaker Schedule, Merl in Gerin, S ystem Co ntrol Cabine t (SCCT), 20 0-4000 Amps[...]

Inst allation Dra wings 75 Figure 55 Circuit Breaker Schedule, G . E., System Control Cabinet (SCCT), 1600-4000 Amp s[...]

76 Appendix A - Site P l anni ng Data 12.0 A PPENDIX A- S ITE P LANN IN G D AT A 65-22 5 kV A M ulti-M odul e Sys te ms 12.1 N otes[...]

Appendix A - Si t e Planni ng Data 77 T ab le 4 Series 600T M ulti-Module Systems , 65-225 kV A - 208 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on BTU/ hr. D[...]

78 Appendix A - Site P l anni ng Data T ab le 5 Series 600T M ulti-Module Systems , 65-225 kV A - 480 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er or Bypass AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on [...]

Appendix A - Si t e Planni ng Data 79 T ab le 6 Series 600T M ulti-Module Systems , 65-225 kV A - 600 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er or Bypass AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on [...]

80 Appendix B - Fie l d Supp l ied Lug s 13.0 A PPENDIX B- F IELD S UPPLIED L UGS T abl e 7 One- Hol e Lugs T&B 1 Lug S ty le Wi re Size Bolt Si ze (Inche s) To ngue Wi dth (Inches ) T& B 1 P/N Liebert P/N 1 Stak -On 1/0 AWG 3/8 0.88 J973 12-714 255-56 2 2/0 AW G 3/8 1.00 K973 12-714255- 66 3 3/0 AW G 3/8 1. 10 L973 12-714 255-76 4 4/0 AW G[...]

Thi s p age in tention ally lef t b l ank[...]

The Comp any Behind the Products With over a million installations around the glob e, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems fo r sensitive electronics: • Environmental systems—close-control air conditioning from 1 to 60 ton[...]