RIDGID JP0610 manual

23(5$ 7 25·60 $18 $/ W ARNING: T o reduc e the risk of injury , the us er must r ead and under stand the operato r’s manu al before us ing this product. SAVE THIS MANUAL FOR FUTURE REFERENCE Part No. S P6442 Printed in T aiwan -3 PP-2,17(5 3/$1(5[...]

2 T able of Contents Sectio n Page Table of Con tents .............. ............. ............. .................2 Safety In structions For Jointer/P laner ............... ........... 2 Safety S ymbols ............... ............. ............. ................. 2 Major Haza rds .... ............. ............. ................... ........... 3 B[...]

3 Safety Instructions For Joint er/Plan er (contin ued) Major Hazards All of the safe ty inform ation and cutt ing step s are critic al to the safe operati on of the joint er/plane r . 1. Workpiece kickb ack Kickba ck is the u ncontrol led grabb ing and throwin g of the workpie ce durin g joint ing or pla ning. If kic kback occ urs, the work piece [...]

4 Safety Instructions For Joint er/Plan er (contin ued) • Find and read th e followi ng warni ng l abels fo und o n the jointe r/planer : Safety Labels and Indica tors on the Jointer/Plane r The following labels and indicators are on your jointer/ planer . Loc ate, read and follow the safety instruc tions and information contained i n these label[...]

5 • If any part is missin g, bent or broken in an y way , or any electric al part does not work pro perly , turn the jointer / planer o ff and unplug the jo inter/pl aner . • Replace da maged, miss ing or failed parts be fore usin g the jo inter/pla ner agai n. • Make sure the cu tter guar d works p roperly . With th e switch off and key remo[...]

6 Safety Instructions For Joint er/Plan er (contin ued) • Wh en jointi ng or ra bbetin g: - Ne ver joint or bevel wo rkpieces less th an 3/4 inch wide or 1/4 inch t hick. - Alwa ys use the hol d-down/p ush-blo cks when jo intin g or beve ling w ood when ever po ssible. - When rabbet ing, alw ays ma ke cuts in 1/8" inc re- ments or less. • [...]

7 Glossary of T e rms for Wo odw orking Bed The comb ination of in feed and o utfeed tab le surfaces which su pport the workpie ce during a cutti ng operati on. Beve l/ Cha mfer Removing wood along the edge of a board to make tha t edge stra ight, smoo th and ang led to the boa rd face whi ch is again st the fence. Cutter Guard Spring loaded guard [...]

8 Motor Specifications and Electrical Requirements (conti nued) General E lectric al Connections DANGER: T o r educe th e risk of e lectrocut ion: 1. Use only identic al replac ement pa rts when se rvic- ing. Se rvicing sh ould be pe rformed by a qualifie d servi ce techni cian. 2. Do not use in r ain o r wher e fl oor i s wet. This to ol is in ten[...]

9 9. Make ce rtain the rec eptacl e is c onnected to a 24 0 volt A.C. p ower s upply throug h a 2 40 volt bra nch ci rcuit having a t least a 15 amp capaci ty and pr otected b y a 15 amp tim e-delay fuse or circuit b reaker . 220-240 V olt, 6 0 Hz. T ool Connections Motor Safety Protec tion IMPORT ANT : T o reduc e the risk of motor dam age, this m[...]

10 Unpacking and Ch ec king Contents T ools Needed Unpacking W ARNING: T o re duce the risk o f injur y from unex- pected starti ng or electri cal shock, do not plug the power c ord into a power s ource out let dur ing unp ack- ing, un til all a ssembly steps ar e com plete, and you have read and understa nd the safety and operatin g instruc tions.[...]

11 Loose Parts E D L G H F A J N B K M P S C Q T U R[...]

12 Unpacking an d Checking Contents ( continued) Loose Parts (From Hardwa re Pack) Serrated Hex Bolt ( 3) Leveling Feet (4) Switch Key (1) Hex Nut (8) Wren ch Hex-“L” 3mm (1) Serrated Flange Hex Nut (22) 3/8- 16 x 3 /4" Screw Pan Head (1) w/Washer 1/4-20 x 5/8 Wrench Box 8mm/ 10mm (1) 3/8-16 Wire Nut (1 ) Screw Pan He ad Cr Serr (6 ) (Mach[...]

13 Assembly W ARNING: This tool is heavy . T o r educe t he risk of back inj ury , get help wh eneve r you have to lift the tool. Cabinet and Motor Mount Assembly 1. F rom the hard ware pack fi nd the fol lowing: 6 Carriage Hea d Bol ts 5/16-1 8 x 1/2" 6 Serrated Fla nge Hex Nu t 5/16 From among the lo ose pa rts find the following : Left Pane[...]

14 Assembly (continued) Install the Leveling Feet 1. T urn the base ups ide d own. 2. Fr om th e hardwar e pack fin d the fo llowin g: 4 Rubber Le veli ng Feet 8 Flat Washer 3/8 8 Hex Nut 3/8 3. Thread one 3 /8 nut onto each of the leve ling fee t until the nut is 1/2" fro m the fo ot. Do this for all four feet. 4. Attach the l eveling feet as[...]

15 Mounting Jointer T able to Cabinet W A R N I N G : This tool is heavy . T o reduce the risk of back injury , get help whenever you have to lift the tool. 1. With help place the bed assem bly upsi de down on tw o blocks as shown. 2. Place the joi nter cabine t on top of the bed assem bly as shown. 3. Fr om th e hardwar e pack fin d the fol lowing[...]

16 Assembly (continued) Installi ng the Pulley Guard 1. Fr om th e hardwar e pack loc ate the followin g: From a mong the loose pa rts f ind the fol lowin g: 4 Pan Head Cr oss Ser rated Scre ws 3/16- 24 x 3/8" Belt Gu ard 2. With assista nce set t he jointer u pright. 3. Mount the be lt guard in place as shown using the four 3/16" scr ews[...]

17 Attach S awd ust Chu te 1. From among the loose pa rts f ind the followin g: 1 Sawdust Ch ute 2 Win g Scre w 1/4- 20 x 5/8 1 Wrench Box 8m m/10mm 1 Wrench Hex-“L” 3mm 2. Slide the tab on th e bottom si de of the d ust chute into the slot j ust below t he chu te on the lef t side of the base. Fas ten the d ust chute on with the 2 wing screws [...]

18 Assembly (continued) Assem ble Fe nce T o Bed 1. Fr om th e hardwar e pack find the fol lowing: 1 W asher 1/ 2" 1T - N u t From a mong the loose pa rts f ind the fol lowin g 1 Fence A ssembl y 1 Fence Loc k Knob 1 Fence Tilt Knob 2. Positio n fence ont o fence suppor t as shown mak ing sure the keywa y in fenc e assemb ly li nes u p with th[...]

19 Cutter Head Guard Functional Check W ARNING: Cutter gu ard helps p rovide pr otectio n over the cutterhea d. It must al ways be i n place an d functioni ng prope rly to pre vent serio us pers onal inj ury . With the power off and t he switc h ke y remov ed, c heck the guard to make s ure it is f unctioni ng properl y . • Po sition the fence to[...]

20[...]

21 15. Angle Gauge Used to s et the fenc e at the proper angl e. W ARN IN G: Before turning swit ch “ON”, make sure the blad e gua rd is c orrectly instal led and opera ting proper ly to prev ent seri ous person al inj ury . 16. On-Off Sw itch T urns the t ool on and off. The “yellow but ton” is a k ey . When i t is in sert ed in the swi tc[...]

22 Alignments Cutter Knife Alignment/Adjustments W ARNING: The cut ter kn ives are ex trem ely sh arp. Do not let your hand or fingers to uch the cutter kn ives to pr event seriou s perso nal in jury . T ools Ne e ded 8mm o pen en d wr ench and 3m m A llen w renc h (s upplie d). Metal str aightedge • Unpl ug jointer/ planer . W ARNIN G: T o reduc[...]

23 Cutter Knife Sharpening The kn ives c an be honed indivi dually with a n or dinary oil- stone. Make sure yo ur oilst one is not w orn in the ce nter . It must be flat. Be su re to remov e the b urr on th e flat si de. W ARNIN G: The cutt er kni ves a re ext remely sharp . Do not let y our hand or finge rs touch th e cutter knives. If the knives [...]

24 Alignments (continued) Outfeed T able Adjustment T o chec k this alignme nt pro ceed as follows: W ARNIN G: T o reduce th e risk of inj ury fro m acci- dental sta rt, mak e sure switc h is “OF F” and p lug is no t connecte d to powe r sour ce out let. NOTE: The outfeed table is adjusted at the factory and should no t requ ire adj ustmen t. 1[...]

25 Adjusting T able Gibs “Gibs” ar e provi ded to take up all pl ay betw een the mat- ing d ovetail ways of the ba se an d infeed and ou tfeed tabl es of your j ointe r . Proper gib ad justm ent is necess ary for the co rrect funct ioning of the jointe r . The gibs on your mach ine were adjust ed at the fact ory and shou ld requi re no furthe r[...]

26 Alignments (continued) T o set th e fence to 90 ° simply pivot the fence slightly fo r- ward of 90° , flip the 90° stop ba r into pla ce and piv ot the fenc e bac k un til i t conta cts t he 90 ° st op an d lock into place. The fence may need to be repositi oned, usi ng the slide loc k knob, ov er the cu tterhead to provide adequa te cutting[...]

27 dust buil dup arou nd moto r and swi tch box. • Ke ep blades sha rp. Dull or ni cked blade s tend to “pound” and chew a t the woo d, causi ng kick backs . • Mak e sure the cu tter guard w orks pr operly . With the switch o ff and key r emoved, pull the cutt er guar d open and let go. If the gu ard doesn ’t smoothl y swing c losed, cont[...]

28 Safety Instructions fo r Basic Jointer/Planer Operation (continued ) Plan Ahead to Protect Y our Eyes, Hands, Fa ce and Ears Dre ss for safe ty • P lan ahead to prot ect your e yes, hand s, face, e ars. • Do not we ar loose cloth ing, gloves , neck ties or jewel ry (rings, wrist watches ). They can get caught an d draw you into movi ng parts[...]

29 Basi c Jo inte r / Pla ne r Cutti ng Ope r at ion s Depth of Cut Handwheel Operation T urnin g the hand wheel c lockwi se will lower the infee d table. This wil l cause more w ood to be removed from the workpie ce during t he cut ting op eration. T urn ing the hand whee l co unterc lockw ise will r aise the infeed tabl e caus ing l ess w ood t o[...]

30 Plan ing W ARNING: T o av oid risk or injury from cutt erhead contact, always use pus h block s when pl aning. • Foll ow al l instr uctions above f or “F eeding the Work- piece”. • Keep fing ers close t ogether s o they d o not h ang dow n toward the knives. Planing is removin g wood from the widest s urface o r face of a boar d so as to[...]

31 Rabbeting Rabbeting is very si milar to jo inting except that onl y part of the edge is j ointed. Do not remove the guard for rab- beting. T o r abbet hold the workpi ece firm ly agains t the fence. Do n ot make c uts gre ater than 1/8". T o make a deeper rabb et, mak e cuts in 1/8" deep i ncremen ts. Bec ause t he wo rkpi ece i s sup [...]

32 W A R N I N G : If the ho ld-d own/push-bl ocks tend to slip wh ile feedi ng, clea n rubber surfa ce immed iately with sand paper to prevent ser ious pe rsonal injury . When pl aning w ood bet ween 1/2 in ch and 3/4 of a n inch thick and n arrower than th e hold- down/pu sh-bloc k, til t the hold-do wn/pus h-block so that it clear s the tip of t[...]

33 Maintena nce an d L ubric a tion Maintenance Do not all ow pitch to accumul ate on the tab les, the fe nce, the cutt er guar d, the c utterhead or the knives . Cle an them w ith an appr opriate solven t. Apply a thin coat of past e type wax to the ta bles and t he fence so th at the wood s lides eas ily while fee ding. T his also de ters rusti n[...]

34 Troubles ho otin g Gui d e W A R N I N G : Fo r your own s afety , tu rn switc h “OFF” an d remove plug fr om power sou rce outl et before tr ouble- shoot ing your joint er/pl aner . General T rouble Probable Cause Remedy Moto r will no t run 1. Def ective On -Of f switc h Defect ive capa citor Defectiv e motor 2. Low line v oltage 3. Belt t[...]

35 Motor NOTE: Motors used on woo d worki ng tools are p articular ly sus ceptible to the accumul ation of s awdus t and w ood chips and shou ld be b lown out or “vacuum ed” freq uently to prev ent interf erence w ith norma l motor v entilati on. T rouble Probable Cause Remedy Excess ive noise 1. Motor 2. Pu lley set screw is lo ose. 1. Ha ve m[...]

36 Repair Parts Parts Lis t for RI DGID 6-1 /8" Join ter/Planer Model No. JP06101 RIDGID parts are avai lable on-lin e at www .ridg idp arts. co m Figure 1 1 2 3 10 5 6 7 8 17 11 15 13 14 15 16 9 4 18 19 20 22 23 12 9 24 25 26 27 28 29 30 31 37 36 39 35 38 40 20 44 43 41 42 13 12 11 21 32 35 34 14 33 47 45 46[...]

37 Repair Parts Parts List for RIDGI D 6-1/8 " Jointer/ Pla n er Model No. JP0610 1 RIDGID parts are available on-line at www.r idgidparts.com Figure 1 Always order by Part Nu mber - Not by Key Number * Stan dard har dware ite m, may be purchas ed lo cally † Thes e replacem ent parts a re avail able wher e you pur- chased your jo inter . Key[...]

38 Repair Parts Parts Lis t for RI DGID 6-1 /8" Join ter/Planer Model No. JP06101 RIDGID parts are avai lable on-lin e at www .ridg idp arts. co m Figure 2 9 1 2 6 7 8 10 11 12 17 17 19 20 21 22 23 24 25 26 27 16 3 4 30 13 18 28 29 31 16 12 11 31 16 14 15 32[...]

39 Repair Parts Parts Lis t for RIDGID 6-1/8" Jointe r/Planer Model No. JP0 6101 RIDGID parts are available on-line at www .ridgidparts.com Figure 2 Always order by Part Number - Not by Key Number * Standar d hardwa re it em, may be purchas ed lo cally Key No. Part No. Descrip tio n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 828689 805563-6 828400[...]

40 Repair Parts Parts Lis t for RI DGID 6-1 /8" Join ter/Planer Model No. JP06101 RIDGID parts are avai lable on-lin e at www .ridg idp arts. co m Figure 3 1 2 3 4 5 6 7 8 9 10 13 14 7 7 6 6 11 12 9 10 15 16 6 2 7 6 7[...]

41 Repair Parts Parts Lis t for RI DGID 6-1 /8" Join ter/Planer Model No. JP06101 RIDGID parts are avai lable on-lin e at www .ridg idp arts. co m Figure 3 Always order by Part Number - Not by Key Number * Standar d hardwa re item, m ay be purchased local ly Key No. Part No. Descri ption 1 2 3 4 5 6 7 8 828577 826658 828563 828565 824909 82764[...]

42 Repair Parts Parts Lis t for RI DGID 6-1 /8" Join ter/Planer Model No. JP06101 RIDGID parts are avai lable on-lin e at www .ridg idp arts. co m Figure 4 Always order by Part Number - Not by Key Number † Thes e parts are av ailable where you p urchas ed yo ur joint er . 1 2 3 4 5 6 7 8 9 10 11 12 13 10 11 14 8 Key No. Part No. Descript ion[...]

43 Repair Parts Parts List for RIDGID 6- 1/8 " Jointer/ Pla ner Model N o. JP0610 1 RIDGID parts are availa ble on-line at www.ridgidparts.com Figure 5 Always order by Part Number - Not by Key Number * Standa rd ha rdware it em, may b e pur chased l ocally 13 14 15 17 19 18 1 2 3 4 5 7 6 12 8 9 10 11 16 20 Key No. Part No. Descrip tion 1 2 3 4[...]

QUESTIONS OR COMMENTS? CALL 1- 866-53 9-1710 www .ridgid.com Please have your Model Number and Serial Numbe r on hand when calli ng. RIDGID¨ HAND HELD AND ST A TIONARY POWER TOOL LIMITED THREE YEAR W ARRANTY AND 90-DA Y SA TISF ACTION GUARANTEE POLICY This pr oduct is manufactu red by O ne World T echn ologies , Inc., under a tra demark licens e f[...]