RIDGID JP06101 manual

23(5$ 7 25·60$18 $/ W ARNING: T o reduce the risk of injury , the user must read and understand the operator’s manual before using this product. SAVE THIS MANUAL FOR FUTURE REFERENCE Part No. SP6442 -3 PP-2,17(5 3/$1(5[...]

2 T able of Contents Section Page Table of Contents ............... ............. ............. ................ 2 Safety Instru ctions For Join ter/Planer ....................... ...2 Safety Symbo ls ................ ............. ................ ............. 2 Major Hazards ........ ............. ............. ................ .......... 3 Befo[...]

3 Safety Instructions For Jointer/Planer (continued) Major Hazards All of the safety inform ation and cutting steps ar e critical to the safe operat ion of the jointer/p laner . 1. Workpiece kickb ack Kickback is the uncon trolled grabb ing and throwin g of the workpiece during join ting or planing. If kickback occurs, the workpiece can hit you or [...]

4 Safety Instructions For Jointer/Planer (continued) • Find and read the following warning labels f ound on the jointer/planer: Safety Labels and Indicat ors on the Jointer/Planer The following labels and indicators are on your jointer/ planer . Locate, read and follow the safety instructions and information contained in these labels. 1. Safety i[...]

5 • If any par t is missing, bent or broken in any way , or any electrical part does not work pro perly , turn the jointer/ planer of f and unplug the join ter/planer . • Replace damaged, missing or failed parts before usin g the jointer/pl aner again. • Make sure t he cutter guar d works properly . With the switch off and key remove d, pull [...]

6 Safety Instructions For Jointer/Planer (continued) • When jointing or rabbeting: - Never joint o r bevel work pieces less than 3/4 inch wide or 1/4 inch thick. - Always use the hold-down/ push-blocks wh en jointing or beveling wood whenever possible. - When rabbeting, always make cuts in 1/8" incre- ments or less. • When planing or bevel[...]

7 Glossary of T erms for W oodworking Bed The comb ination of in feed and outfeed table surfa ces which support the workpiece duri ng a cutting operation . Bevel/Chamfer Removing wood along the ed ge of a board to make that edge straight , smooth and angled to the b oard face which is against the fence. Cutter Guard Spring loaded gu ard or shield c[...]

8 Motor Specifications and Elec trical Requirements (continued) General Electri cal Connections DANGER: T o redu ce the risk of electr ocution: 1. Use only identical replacement parts when servic- ing. Servicing should be performed by a qualif ied service technician. 2. Do not use in rain or where floor is wet. This tool is intended for indoo r res[...]

9 9. Make certain the rece ptacle is connected to a 240 volt A.C. power supply through a 240 volt branch circuit having at least a 15 amp c apa city and protect ed by a 15 amp time-delay fu se or circuit breaker . 220-240 V olt, 60 Hz. T ool Connections Motor Safety Protection IMPORT ANT : T o redu ce the risk of motor dam age, this motor should be[...]

10 Unpacking and Checking Contents T ools Needed Unpacking W ARNING: T o reduce t he risk of injury fr om unex- pected star ting or electric al shock, do not plug the power cord int o a power sourc e outlet duri ng unpack- ing, until all assembly steps are complete, and you have read and under stand the safety and o perating instructions. W ARNING:[...]

11 Loose Parts E D L G H F A J N B K M P S Q T U R C[...]

12 Unpacking and Checking Contents (continued) Loose Parts (From Hardware Pack) Serrated Hex Bolt (3) Leveling Fe et (4) Switch Key (1) Hex Nut (8) Wrench Hex-“L” 3mm (1) Serrated Flange Hex Nut (22) 3/8-16 x 3 /4" Screw Pan Head (1) w/W asher 1/4-20 x 5/8 Wren ch Box 8mm/10mm (1) 3/8-16 Wire Nut (1) Screw Pan Head Cr Serr (6) (Machine Scr[...]

13 Assembly W ARNING: This tool is heavy . T o reduce t he risk of back injury , get help wh enever you hav e to lift the tool. Cabinet and Motor Mount Assembly 1. From the hardware pack find the following: 6 Carriage Head Bolts 5/16-18 x 1/2" 6 Serrated Flange Hex Nut 5/16 From among the loose parts find the following: Left Panel Side Right P[...]

14 Assembly (continued) Install the Leveling Feet 1. T urn the base up side down. 2. From the hardware pa ck find the following: 4 Rubber Leveling Feet 8 Flat Washer 3/8 8 Hex Nut 3/8 3. Thread one 3/ 8 nut onto each of the leveling fee t until the nut is 1 /2" from the foot. Do th is for all fou r feet. 4. Attach the leve ling feet as shown. [...]

15 Mounting Jointer T able to Cabinet W ARNING: This tool is heavy . T o reduce the risk of back injury , get help whenever you have to lift the too l. 1. With help place t he bed assembly upside down on two blocks as shown. 2. Place the jointer cabine t on top of the bed assembly as shown. 3. From the hardware p ack find t he following: 3 Serrated[...]

16 Assembly (continued) Installing the Pulley Guard 1. From the hardware pac k locate the following: From amo ng the loos e parts f ind the follow ing: 4 Pan Head Cross Serrate d Screws 3/16-24 x 3/8" Belt Guard 2. With assistance set the jointer up right. 3. Mount the be lt guard in place as shown using the four 3/16" screws . Installing[...]

17 Attach Sawdust Chute 1. From among the loose parts find the followin g: 1 Sawdust Ch ute 2 Wing Screw 1/4- 20 x 1/2 1 Wrench Box 8mm /10mm 1 Wrench Hex-“ L” 3mm 2. Slide the tab on th e bottom side of the dust chute into the slot just be low the chute on the left side of the base. Fasten the dust chut e on with the 2 wing screws through the [...]

18 Assembly (continued) Assemble Fence T o Bed 1. From the hardware pack fin d the following: 1 W asher 1/ 2" 1T - N u t From among the loo se parts find the followin g 1F e n c e A s s e m b l y 1 Fence Lock Knob 1 Fence T ilt Knob 2. Position fen ce onto fenc e support as shown mak ing sure the ke yway in fence a ssembly lines up with the ke[...]

19 Cutter Head Guar d Functional Check W A R N I N G : Cutter guard he lps provide prot ection over the cutt erhead. It m ust always be in place and functioning p roperly to preven t serious pe rsonal injury . With the power of f and t he switch key removed, check the guard to make sure it is functi oning properly . • Position the fence to the re[...]

20 Getting to Know Y our Jointer/Plane r W ARNING: For your own safety tu rn switch “OFF” and rem ove p lug from power so urce o utlet before maki ng an y adj ustm ents . 1. Dust Chute with T ool Storage Allows 4" di ameter d ust c ollecti on ho se. E asily sl ides up and out of th e way whe n a vacuu m is no t con- nected. Al so tool stor[...]

21 15. Angle Gauge Used to s et the fenc e at the proper angle. W AR NI N G: Befor e turni ng switch “ON” , make sure the blad e gua rd is correctl y ins talled a nd ope ratin g proper ly to pr event seri ous pe rsonal injury . 16. On-Off Switch T urns the t ool on and off. The “yellow but ton” is a k ey . When i t is inse rted in the s wit[...]

22 Alignments Cutter Knife Alignment/Adjustments W ARNING: The cutt er kn ives are extr emely sha rp. Do not let your hand or finger s touch the cutter knives to pr even t seri ous p erson al inju ry . T ools Ne ed ed 8mm o pen end w rench and 3mm Allen w rench (sup plie d). Metal str aight edge • Unpl ug jointer/ planer . W ARNING: T o reduce th[...]

23 Cutter Knife Sharpening The kn ives c an be honed indi viduall y wit h an o rdin ary oi l- stone. Make sure yo ur oilst one is no t worn in the ce nter . It must be flat. Be sure to remov e the b urr on th e flat side. W ARNING: The c utter k nives are extre mely sha rp. Do not let y our hand or finge rs touch th e cutte r knives . If the knives[...]

24 Alignments (continued) Outfeed T able Adjustment T o check t his al ignme nt proce ed as follows: W ARNING: T o reduce th e risk of inj ury fro m acci - dental sta rt, mak e sure switc h is “O FF” a nd plug is not connecte d to powe r so urce out let. NOTE: The outf eed table is adjusted at the factory and should no t requ ire adj ustmen t. [...]

25 Adjusting T able Gibs “Gibs” ar e provi ded to ta ke up all play betw een the m at- ing do vetail ways of the ba se an d infe ed and outfee d tabl es of you r joi nter . Prop er gi b adju stm ent is nece ssar y for the co rrect funct ioning of the jointe r . T he gibs on y our mach ine were adjus ted a t the fa ctor y and s hould requir e no[...]

26 Alignments (continued) T o set the fen ce to 90° s imply pi vot the fence sligh tly fo r- ward of 90° , flip th e 90° stop ba r into place and p ivot the fenc e ba ck u ntil it conta cts t he 90° s top and lock i nto place. The fence m ay need to be repos itioned, us ing the slide loc k knob, ov er the cu tterhead to provide adequa te cuttin[...]

27 dust buil dup arou nd moto r and sw itch bo x. • Keep blades sharp. Du ll or nicked bl ades tend to “pound” and chew a t the woo d, cau sing ki ckback s. • Make sur e the cutter g uard w orks prop erly . W ith the switch o ff and key r emoved, pull the c utter gu ard open and let go. If the gu ard doesn ’t smo othly swin g closed , con[...]

28 Safety Instr uctions for Basic Join ter/Planer Operatio n (continued) Plan Ahead to Protect Y our Eyes, Hands, Face and Ears Dre ss for sa fety • P lan ah ead to p rotect y our eyes, h ands, face, ear s. • Do not we ar loose cloth ing, g loves, necktie s or j ewelry (rings, wrist watches ). They can get caug ht and draw you into movi ng part[...]

29 Basi c Jointer /Planer Cutting Operat ions Depth of Cut Handwheel Opera tion T urning th e hand wheel c lockwi se will lower the infee d table. This wil l cause mor e wood to be removed from the workpie ce during t he cut ting op eration. T urnin g the hand whee l co unte rclock wis e will rais e the infeed tabl e caus ing less wood to b e rem o[...]

30 Plan ing W ARNIN G: T o avoid ris k or in jury from c utter head contact, always use pus h blo cks when planing. • Follow all ins truct ions ab ove f or “Feed ing th e Work- piece”. • Keep fing ers close t ogether so they do n ot hang down toward the knives . Planing is removin g wood from the wide st surfa ce or face of a boar d so as t[...]

31 Rabbeting Rabbeting is very si milar to jo inting excep t that only par t of the edge is j ointed . Do not remove the guar d for rab- beting. T o rab bet hold the wo rkpiec e firmly against the fence. Do n ot make c uts gre ater than 1/8". T o mak e a deeper rabb et, mak e cuts in 1/8" de ep incremen ts. Bec aus e the w ork piec e i s [...]

32 W A R N I N G : If the hold -down/p ush-bloc ks tend to slip wh ile feedi ng, c lean rub ber surf ace im mediat ely with sand paper to prevent s erious pe rsonal injury . When pl aning w ood bet ween 1/2 inch and 3/4 of an inc h thick and n arrower than th e hol d-down/pu sh-b lock, t ilt th e hold-do wn/pus h-block so that it clear s the tip of[...]

33 Maintena nce an d Lubri cat ion Maintenanc e Do not all ow pitch to accumul ate on th e tables, t he fence, the cutt er guar d, the cutterh ead or the kniv es. Clean them w ith an appr opriate solv ent. Apply a thin coat of past e type wax to the ta bles a nd the fence so th at the wood s lides eas ily whil e feedin g. This also de ters rusti ng[...]

34 T roubleshooting Guide W A R N I N G : For your own safet y , turn switch “OFF” and remove plug fr om power source out let before trou ble- shooting your jointer/ planer . General T rouble Probable Cause Remedy Motor will not run 1. Defective On-Off switch Defective capacitor Defective motor 2. Low line voltage 3. Belt tension too high 1. Co[...]

35 Motor NOTE: Motors used on wood working t ools are particularly susc eptible to the accumula tion of sawdust and wood chips and should be blo wn out or “vacuumed” frequently to pr event interference with normal mo tor ventilation. T rouble Probable Cause Remedy Excessive noise 1. Motor 2. Pulley set screw is loose. 1. Have motor checke d by [...]

36 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts are avai lable on- line at www .ridgidparts.com Figure 1 1 2 3 10 5 6 7 8 17 11 15 13 14 15 16 9 4 18 19 20 22 23 12 9 24 25 26 27 28 29 30 31 37 36 39 35 38 40 20 44 43 41 42 13 12 11 21 32 35 34 14 33 45[...]

37 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts are av ailable on- line a t www .ridgidparts.com Figure 1 Always order by Part Number - No t by Key Number * Standard hardwa re item, may be purch ased locally † These replacement parts are available whe re you pur- chased your jointer . Key No. Part N[...]

38 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts are avai lable on- line at www .ridgidparts.com Figure 2 9 1 2 6 7 8 10 11 12 17 17 19 20 21 22 23 24 25 26 27 16 3 4 30 13 18 28 29 31 16 12 11 31 16 14 15 32[...]

39 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts ar e available on -line at www.ridgidparts. com Figure 2 Always order by Part Number - Not by Key Number * Standard hardware item, may be purchased locally Key No. Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 828689 805563-6 828400 828517 [...]

40 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts are avai lable on- line at www .ridgidparts.com Figure 3 5 1 2 3 4 5 6 7 7 6 2 7 8 11 9 10 12 13 14 6 9 10 7 6 16 15 6 7 17 18 19 17 18 19[...]

41 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts are avai lable on- line at www .ridgidparts.com Figure 3 Always order by Part Numb er - Not by Key Number * Standard hardwa re item, may be purchased locally Key No. Part No. Description 1 2 3 4 5 6 7 8 828577 826658 828563 828565 TH260021 827642-1 82681[...]

42 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts are avai lable on- line at www .ridgidparts.com Figure 4 Always order by Part Number - Not by Key Number † These pa rts are availa ble where you purchased your jointer . 1 2 3 4 5 6 7 8 9 10 11 12 13 10 11 14 8 Key No. Part No. Description 1 2 3 4 5 6 [...]

43 Repair Parts Parts List for RIDGID 6-1/8" Jointer/Planer Model No. JP06101 RIDGID parts are av ailable on- line at www .ridgidparts.com Figure 5 Always order by Part Number - Not by Key Number * Standard hardware it em, may be purchased loca lly 13 14 15 17 19 18 1 2 3 4 5 7 6 12 8 9 10 11 16 20 21 Key No. Part No. Description 1 2 3 4 5 6 7[...]

QUESTIONS OR COMMENTS? CALL 1-866-539-1710 www .ridgid.com Please have your Model Number and Serial Number on hand when calling. RIDGID¨ HAND HELD AND ST A TIONAR Y POWER TOOL LIMITED THREE YEAR W ARRANTY AND 90-DA Y SA TISF ACTION GUARANTEE POLIC Y This produc t is manuf actured by O ne World T echnologies , Inc., under a tradem ark license from [...]