3M 39600 инструкция обслуживания

3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A. © 3M 1999 44-0009-1907-4 (D29.00) 3M-Matic TM AccuGlide II TM Instructions and Parts List 700r T[...]

Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]

Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]

Instruction Manual 700r, Random Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads. T able of Contents Page Section [...]

T able of Contents (Continued) Page Maintenance ...................................................................................................................................... 22 - 24 Cleaning ............................................................................................................... 22 Lubrication .......................[...]

1 Description The 3M-Matic TM 700r Random Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 700r automatically adjusts to a wide range of box sizes (see "Specifications – Box Weight [...]

2 Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – 700r Random Case Sealer (1) 700r Random Case Sealer, Type 39600 (1) Upper Tape Drum/Bracket/Hardware (2) Column Bumper Bracket/Hardware (1) Tool/Spare Parts Kit (1) Instruction and Parts Manual Equipment Warranty and Limited Remedy: THE FO[...]

3 Important Safeguards Figure 1-1 – Knife Warning Label Figure 1-3 – Box Drive Belt Warning Label This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Important – In the event the following safety labels are damaged or destroyed, they must be replaced to[...]

4 Important Safeguards (Continued) Figure 1-6 – Stop and On/Off Labels The "Caution – Pinch Point" label, shown in Figure 1-5 , is attached to the upper end of both column guards. It warns the operator to keep hands away from this area when machine is operating. Figure 1-4 – Pinch Point Caution Label Figure 1-7 – Safety Instructio[...]

5 Important Safeguards (Continued) Figure 1-8 – Air Pressure Label The "Notice – Taping Head Latch" label, shown in Figure 1-9 , is attached to the top surface of the upper, left belt guard at the front edge of the taping head. The label reminds operators and service personnel to keep latch down except to remove taping head. The "[...]

6 Important Safeguards (Continued) The "Box Centering Switch" label (A) , shown in Figure 1-13 , is attached to the center plate on the machine bed at the infeed end. The label identifies the box centering switch. The "Drive Assembly Raising Switch" label (B) , shown in Figure 1-13 , is located above the switch at the top/front [...]

7 (Specifications continued on next page) 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts) Pneumatic – 5 bar gauge pressure [70 PSIG] 110 litre/min @ 21 ° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [eight foot] s[...]

8 Specifications (Continued) 8. Box Board: Style – regular slotted containers – RSC 125 to 275 P.S.I. bursting test, single wall or double wall B or C flute. 9. Box Weight and Size Capacities: A. Box Weight, up to 38.6 kg [85 lbs.] maximum – contents must support flaps. B. Box Size: Minimum Maximum Length – 150 mm [6.0 inch] Unlimited Width[...]

9 Specifications (Continued) 10. Machine Dimensions: W L H A* B C** F T Minimum mm 790 1180 1575 460 610*** 120 625 1640 [Inches] [31] [40 .5] [62] [18] [24] [4.75] [24.5] [64.5] Maximum mm 2185*** 890 [Inches] - - - - [86] - - [35] - - - - - - * Exit conveyor is optional ** Casters are optional *** When columns are adjusted to upper position, &quo[...]

10 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. Machine Set-Up Important – Read "Warnings", on pa[...]

11 Installation and Set-Up (Continued) Figure 2-1 – 700r Frame Set-Up 9. Cut and remove cable ties on both upper and lower taping heads. (Applying/buffing rollers are held retracted for shipment.) Hold taping head BUFFING ROLLER and cut and remove cable tie that holds applying/buffing arms retracted. See Figure 2-1C. Allow buffing/ applying arms [...]

12 Installation and Set-Up (Continued) CENTERING GUIDES 1. Remove the two centering guides and four M6 x 20 socket head screws from the package. 2. Using a 5 mm hex key wrench, attach the centering guides to the rails with four M6 x 20 screws (two in each guide) as shown in Figure 2-4. Figure 2-2 – Infeed Conveyor Figure 2-3 – Cover Plates Figu[...]

13 Installation and Set-Up (Continued) 2. Loosen, but do not remove, two M8 x 1.25 socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four legs equally. TAPE LEG LENGTH Taping heads are pre-set to apply 70 mm [2.75 inch] long tape legs. [...]

14 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 inch] high. Refer to "Special Set- Up Procedure – Box and Machine Bed Heig[...]

15 Operation IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-6 and "Warnings" on page 19 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3[...]

16 Operation (Continued) Figure 3-2 – Controls, Valves and Switches Note – The case sealer has a circuit breaker located in the electrical enclosure on the lower left side of the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload. After two minutes, remove t[...]

17 Operation (Continued) Pressure Regulator regulates main air pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting. Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits. If water collects in bottom of bowl, lift up on the valve on the bottom of bowl to drain.[...]

18 Operation (Continued) For boxes which are fully packed with products that support the top flaps, the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings. However, if under-filled or fragile boxes are sealed, this regulator can be used to set [...]

19 Operation (Continued) Tape Loading/Threading See Section II , Pages 7 and 8 Note – If lower tape drum is mounted in alternate lower outboard position, remove taping head from machine bed by pulling straight up, insert threading needle in taping head and replace taping head. Install tape roll on drum (adhesive on tape leg up), thread tape under[...]

20 Operation (Continued) Figure 3-8 – Drive Assembly Raising Switch Figure 3-7 – Box Centering Switch 2. Once the box is centered by the guides, the operator pushes the box against the raising switch on the upper drive assembly, as shown in Figure 3-8, causing the upper taping head to be raised by two air cylinders. The upper taping head will c[...]

21 WARNING – Keep hands away from drive belts when feeding boxes. Operation (Continued) 3. Once the box is pushed under the upper taping head, the upper drive assembly raising switch is released causing the upper drive assembly to descend onto the box top, as shown in Figure 3-9, allowing the drive belts to convey the box through the upper and lo[...]

22 Figure 4-1 – Lubrication Points – Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or t[...]

23 Maintenance (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Figure 4-3 – Upper Drive Belt Replacement Figure 4-2 – Lower Drive Belt Replacement Box Drive Belt Replacement [...]

24 Maintenance (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Locate[...]

25 WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are p[...]

26 Adjustments (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and 5-3 and adjust belt tension as follows: 1. Remove and retain center plates/front cover and [...]

27 Adjustments (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Figure 5-3 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End) Taping Head Adjustments – Refer to Sec[...]

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29 Changing the Tape Leg Length (From 70 to 50 mm [2-3/4 to 2 inch]) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. Special Set-Up Procedure Figure 6-1 – Case Sealer Frame Ch[...]

30 Special Set-Up Procedure (Continued) TAPING HEADS 4. Lift the lower taping head, shown in Figure 6-3 and 6-1C, straight up to remove it from the case sealer bed. 5. Refer to Section II , "Adjustments – Changing Tape Leg Length", page 13 for taping head set-up. 6. Replace taping heads reverse of disassembly. Turn on air supply and ele[...]

31 Special Set-Up Procedure (Continued) Figure 6-4 – Box and Machine Bed Height Range WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. Box and Machine Bed Height Range – Refe[...]

32 Special Set-Up Procedure (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. Box Height Range – (Refer to Figure 6-5) The operating range of the upper drive assembl[...]

33 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning Machine's minimum height stop does not[...]

34 Troubleshooting Guide T roubleshooting (Continued) Problem Upper drive assembly does not move up or moves up slowly Upper taping head does not move down at the end of the taping cycle Upper drive assembly comes down too fast or too hard Centering guides move slower than normal Cause Lower air pressure Defective head raising valve Worn head raisi[...]

35 Electrical Diagram Figure 7-1 – Electrical Diagram WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages that could cause severe injury or equipment damage.[...]

36 Pneumatic Diagram WARNING – Turn off and disconnect air supply before beginning service. If air supply is not disconnected, severe injury or equipment damage could result. Figure 8-1 – Pneumatic Diagram[...]

37 Replacement Parts And Service Information Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Tool Kit A tool kit, part number 78-8076-4950-0, is supplied with the machine. The kit contains the necessary open end and hex socket wrenches for u[...]

38 Part Number Option/Accessory 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment (exit only) 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600 78-8114-0829-9 AccuGlide II STD 2 Inch Lower Taping Head, Type 39600 78-8079-5560-0 Tape Application Sensor 78-8095-4854[...]

39 Replacement Parts – Illustrations and Parts Lists 700r Random Case Sealer, Type 39600 Frame Assemblies To Order Parts: IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. 1. Refer to first illustratio[...]

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41 700r Random Case Sealer Frame Assemblies[...]

42 700r Random Case Sealer Figure 2807[...]

43 Figure 2807 Ref. No. 3M Part No. Description 2807-1 78-8076-4633-2 Tape Roll Bracket Assembly 2807-2 78-8070-1565-2 Tape Drum Bracket Assembly 2807-3 78-8070-1566-0 Bracket – Tape Drum 2807-4 78-8070-1395-4 Bracket – Bushing Assembly 2807-5 78-8070-1568-6 Cap – Bracket 2807-6 78-8076-4519-3 Shaft – Tape Drum 2807-7 78-8017-9169-6 Nut –[...]

44 700r Random Case Sealer Figure 3437[...]

45 Figure 3437 Ref. No. 3M Part No. Description 3437-1 78-8091-0320-9 Conveyor Bed Assembly 3437-2 78-8091-0321-7 Bed – Conveyor 3437-3 78-8091-0307-6 Support – Drive 3437-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20 3437-5 78-8017-9318-9 Washer – Plain, 8 mm 3437-6 78-8076-5381-7 Leg Assembly – Inner, W/Stop 3437-7 78-8076-5382-5 Leg – Inn[...]

46 700r Random Case Sealer Figure 3439[...]

47 Figure 3439 Ref. No. 3M Part No. Description 3439-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20 3439-2 78-8094-6457-7 Cap – 1/8 Inch 3439-3 78-8091-0313-4 Elbow – 3199.08.10 3439-4 78-8076-4680-3 Screw – Cushioning, Cyl/32 3439-5 78-8060-8091-3 Valve – R/O-3-PK-3 3439-6 78-8076-4664-7 Union – Female 3439-7 78-8076-4665-4 Indicator ?[...]

48 700r Random Case Sealer Figure 5670[...]

49 Figure 5670 Ref. No. 3M Part No. Description 5670-1 78-8094-6379-3 Support – Box 5670-2 78-8113-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5670-4 78-8005-5740-3 Washer – Plain, 4 mm 5670-5 26-1003-6914-4 Nut – Plastic Insert, M4 5670-6 78-8076-4715-7 Cord Grip 5670-7 78-8076-5211-6 Set N[...]

50 Figure 5916/1 of 2 700r Random Case Sealer[...]

51 Figure 5916 (Page 1 of 2) Ref. No. 3M Part No. Description 5916-1 78-8100-1150-8 Bottom Drive Assembly – W/O Motor 5916-2 78-8070-1580-1 Frame – Drive 5916-3 78-8070-1514-0 Spacer 5916-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 5916-7 78-8052-6710-7 Roller – Idler 5916-8 78-8052-6709-9 Washer – Special 5916-9 78-8010-7435-8 Washer – Lo[...]

52 Figure 5916/2 of 2 700r Random Case Sealer[...]

53 Figure 5916 (Page 2 of 2) Ref. No. 3M Part No. Description 5916-40 78-8052-6713-1 Ring – Polyurethane 5916-41 78-8060-8416-2 Nut – Special, M20 x 1 5916-42 78-8070-1525-6 Chain – 3/8 Inch P=54 5916-43 78-8070-1531-4 Belt – Drive With Hook 5916-44 78-8070-1585-0 Cover – Drive, Rear 5916-45 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12 5[...]

54 700r Random Case Sealer Figure 5917[...]

55 Figure 5917 Ref. No. 3M Part No. Description 5917-1 78-8076-4539-1 Column – Outer 5917-2 78-8076-4540-9 Pin – Air Cylinder 5917-3 78-8060-8035-0 E-Ring – 7DIN6799 5917-4 78-8054-8821-6 End – Cap 5917-5 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20 5917-6 78-8017-9318-9 Washer – Plai,n 8 mm 5917-7 78-8076-4541-7 Plate – Bumper S[...]

56 Figure 5918/1 of 2 700r Random Case Sealer[...]

57 Figure 5918 (Page 1 of 2) Ref. No. 3M Part No. Description 5918-1 78-8100-1155-7 Upper Drive Assembly – W /O Motor 5918-2 78-8070-1588-4 Frame – Drive, Upper 5918-3 78-8070-1520-7 Guide – Drive Belt 5918-4 26-1005-4757-4 Screw – Flat Hd, M5 x 20 5918-5 78-8070-1589-2 Clamp – Upper Head 5918-6 78-8070-1590-0 Shaft – Roller 5918-7 26-1[...]

58 700r Random Case Sealer Figure 5918/2 of 2[...]

59 Figure 5918 (Page 2 of 2) Ref. No. 3M Part No. Description 5918-38 78-8070-1529-8 Support – Shaft 5918-39 78-8070-1530-6 Bearing – 6205-2RS 5918-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 5918-41 78-8076-5105-0 Pulley Assembly – Drive 5918-42 78-8052-6713-1 Ring – Polyurethane 5918-43 78-8060-8416-2 Nut – Special, M20 x 1 5918-44 78-8070[...]

60 700r Random Case Sealer Figure 5919[...]

61 Figure 5919 Ref. No. 3M Part No. Description 5919-1 78-8091-0660-8 Housing – Wire 5919-2 78-8076-4702-5 Grommet – /28 5919-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5919-4 78-8076-4636-5 Strap – Wire 5919-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10 5919-6 78-8005-5741-1 Washer – Plain, M5 5919-7 78-8010-7417-6 Nut – Hex, M5 5919-8 78-8[...]

62 700r Random Case Sealer Figure 5920[...]

63 Figure 5920 Ref. No. 3M Part No. Description 5920-1 78-8100-1156-5 Infeed Conveyor Assembly 5920-2 78-8100-1157-3 Frame – Infeed 5920-3 78-8076-4566-4 Frame 5920-4 78-8076-4518-5 Spacer – Bearing 5920-5 78-8023-2551-0 Bearing – 6005-2RS 5920-6 78-8076-4567-2 Pivot – Infeed 5920-7 78-8076-4568-0 Key – 7 x 8 x 25 5920-8 78-8100-1158-1 Le[...]

64 700r Random Case Sealer Figure 5921[...]

65 Figure 5921 Ref. No. 3M Part No. Description 5921-1 78-8100-1163-1 Conveyor Assembly – Infeed 5921-2 78-8076-4513-6 Plate – Reinforcement 5921-3 78-8100-1164-9 Plate 5921-4 78-8076-4625-8 Screw – Special, M5 x 16 5921-5 78-8076-4579-7 Roller – /32 x 492 5921-6 78-8100-1166-4 Plate – Roller 5921-7 78-8010-7157-8 Screw – Hex Hd, M4 x 1[...]

66 Safety and Information Labels 700r Random Case Sealer[...]

67 Safety and Information Labels A label kit, part number 78-8098-9177-9, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1317-8 Label – Centering Guide 1 2 78-8070-1329-3 Label – [...]